BL6009 C R US Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 UL and C-UL listed BL6009 Manually Operated Bolt Safety Interlock Switch n uard locking manually operated bolt requires up to 20 seconds to retract, providing machine run-down time before the guard door can be opened. Models with longer shafts give up to 50% additional delay time. Heavy-duty housing the die-cast housing and stainless steel bolt make the BL6009 suitable for demanding industrial applications on simple machines NEM 6 enclosure enables the BL6009 switch to withstand water washdown cleaning Simple operation manual operation allows locking and unlocking of guard doors without the need for electrical power Long life the BL6009 switch is designed for a minimum of ten million actuations N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 6
BL6009 Operation Contact rrangement or Shaft movement 24.1 1.0 11/12 / /34 2.0 0.08 0mm contact Open contact closed Principle of Operation Interlocking shaft extended in to guard locking guard closed. Machine in run mode. Interlocking shaft is manually retracted from the guard by rotating the thumb wheel. This gives an approximate delay of up to 20 seconds, dependent on the amount of bolt intrusion, before access into the guarded area can be obtained. Installation When installing the BL6009, ensure the shaft can only be extended when the guard is closed. If there may be a temptation to devise methods to decrease the time required to withdraw the bolt, steps should be taken to prevent this during the installation. Where necessary, alternative devices such as the TL5012, TL8012 or TL8018 solenoid locking switches should be considered. 7
BL6009 pplications Typical applications are on sliding guard doors or swinging guard doors. Note: shroud should be used to ensure that only finger tips can rotate the thumbwheel. Specifications Electrical Contact Configurations: Safety Contacts: Switching bility C: DC: Safety Contact ap: uxiliary Contacts: Max Switching Current/Volt/mp: Minimum Current: Electrical Life: Mechanical Mounting: Mounting Hardware: Shaft Travel for Positive Contact Opening: Case Material: Shaft Material: Wiring Entry: Weight: Color: Mechanical Life: Environmental ll Models 2 N/C + 1 N/O 2 N/C positive break 500 V 1, 250 V 2, 100 V 5 250 V 0.5, 24 V 2 >2 mm (0.079 in.) 1 N/O 500 V/500 V 5 V 5 m DC 1 x 10 6 minimum ny position 2 x M4 screws 2 mm (0.079 in.) Die-cast alloy Stainless steel 1 x M20 conduit with 0.5 in. NPT adapter 500 g (17.6 oz.) Red 10 x 10 6 minimum Protection: IP66 (NEM 6) Operating Temperature: Cleaning: Compliance Standards: pprovals/listings: -25 to 80 C (- to 176 F) Water washdown EN1088, EN292, EN60947-5-1, EN60204-1 Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. CE marked for all applicable directives, UL and C-UL o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 8
BL6009 Dimensions mm/in. VieW from end VieW from rer 24 0.94 0.55 20 Ø0.79 35 1.38 15 0.6 36 1. 86 3.39 6 0.24 64 2.52 rh VerSiOn front VieW lh VerSiOn front VieW e 40.5 1.59 right nd left hnd SWitcheS VilBle (left hnd SWitch ShOWn) 6 0.24 Ø 0.55 VieW from SiDe 98 3.86 30 1.18 16.5 0.65 or 40.5 1.59 for long Shaft models
TL4019 C R US Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed, B approved TL4019 Safety Interlock Switch with uard Door Locking High locking force of 1200 N (270 lb.) locks guard door shut until machine is safe to enter IP67 (NEM 6) enclosure enables the TL4019 to withstand water washdown Door and lock monitoring the TL4019 has a total of 4 contacts: 2 N/C safety + 1 contact for door position monitoring + 1 contact for lock monitoring Rear manual release allows unlocking of switch from inside of guarded area per NSI/RI R15.06 Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions Rotatable head the rotatable head of the TL4019 provides 8 actuator entry positions to satisfy most installation requirements Optional key release this option on power-to-unlock models allows manual unlocking of the guard door Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors Long life the TL4019 is designed for a minimum of one million actuations with its variety of stainless steel actuators N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 182
TL4019 Operation lignment uide Optional stainless steel alignment guide aids actuator entry and is easily installed. Flat ctuator vailable with and without rubber bushings. 90-Degree ctuator vailable with and without rubber bushings. Optional Key Release key release unit is easily attached to the TL4019 to provide emergency override of the switch locking mechanism by a qualified, responsible person. Flexible 1 ctuator 15 degree flexibility may be adjusted with the set screw. Flexible 2 ctuator 15 degree flexibility may be adjusted with the set screw. 183
TL4019 Operation (continued) Contact rrangements With Unlock Request Contact With Door Contact 1UR 1 positively driven n/c contact as door unlock request contact 1 positively driven n/c contact + 1 n/o (without door contact) ctuator completely inserted. ctuator removed. closed request Unlocked 1WD 2WD 3WD 2 positively driven n/c contacts + 1 n/o + 1 n/o as door contact 2 positively driven n/c contacts + 1 n/o + 1 n/c as door contact 2 positively driven n/c contacts + 1 n/c + 1 n/o as door contact ctuator inserted locked Unlocked ctuator removed e1 e2 e1 e2 e1 e2 31 32 Without Door Contact 31 32 31 32 1UR e1 e2 41 34 e1 e2 41 34 e1 e2 41 34 1WD 1ND 2 positively driven n/c contacts + 2 n/o ctuator inserted locked Unlocked ctuator removed 41 41 41 34 34 34 2WD e1 e2 e1 e2 e1 e2 11 12 11 12 11 12 41 41 41 41 41 41 34 34 34 1ND 31 32 31 32 31 32 3WD N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 184
TL4019 Optional Slide Bolts Optional Rear Release llows easy installation of switch on machine guards ctuator included (order switch separately) Integral handle included Metal is ideal for heavy doors; plastic is suitable for smaller and lighter doors Slotted hole in bolt permits attaching multiple padlocks Yellow color for easy recognition llows manual rear release of a locked switch from inside a guarded area per NSI/RI R15.06 Optional LED Lid Kit Provides red and green LED indicators with user-configured operation. Rear Release ctuator (Included with Rear Release Switches) May be installed on switch in conjunction with or without the use of a slide bolt Must use with Rear Release Switch Models only Rear Release T-Handle (Order separately) Optional Interior Lever Kit Use with metal rear release slide bolts. Metal Slide Bolt Optional SLD Series Optional switch locking devices are available. See accessories section for details. NEW! Plastic Slide Bolt 185
TL4019 pplications Specifications Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. For a wiring example of the TL4019 switch with a SR209D delayed output safety monitoring relay see Common Circuit Examples in the Engineering Section of this catalog. pplication Monitoring Units For information on these Safety Monitoring Relays, see page H1. Electrical ll Models TL4019-1 & -2 TL4019-3 & -4 TL4019-5 Safety Contacts: 2 N/C 2 N/C 1 N/C uxiliary Contacts: 2 N/O 1 N/O + 1 N/O 1 N/C + 1 N/O 1 N/O + 1 N/C 1 N/C + 1 N/O Switching bility C: 230 V 4 DC: 24 V 4 Safety Contact Material: Silver alloy with gold flash Minimum Current: 24 V 1 m Solenoid Supply Voltage: 24 VC/DC or 110 VC (all -15% / +10%) Solenoid Power: 8 W Solenoid Rating: 100% duty Mechanical Mounting: ny position Mounting Hardware: 4 x M5 screws (not supplied) Min Operating Radius: pproximately 100 mm (3.9 in.) with flex actuators pproximately 1000 mm (39 in.) with flat and 90-degree actuators Max Holding Force: 1200 N (270 lb.) Max ctuation Speed: 20 m/min. Case Material: Reinforced thermoplastic ctuator Material: Stainless steel Wiring Entry: 3 x M20 conduit with 0.5 in. NPT adapter Weight: 500 g (17 oz.) Color: Red Mechanical Life: 1 x 10 6 minimum Environmental Protection: IP67 (NEM 6) Operating Temperature: -20 to 55 C (-4 to 1 F) Cleaning: Water washdown Compliance Standards: EN1088, EN292, EN60947-5-1, EN60204-1 pprovals/listings: CE marked for all applicable directives, UL and C-UL, B Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. SR3SMT Timer Unit Used with the TL4019 for machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. SR125SMS Stop Motion Sensing Unit Used with the TL4019 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. o to the Engineering uide Safety Monitoring For in-depth Relay information Units on Safety monitoring relays ensure safety standards a maximum and use. level of safety by monitoring all wiring in the safety circuit, including switches and contactors. For More uarding ny fault Products and the power to the machine See Section N for safeguarding Nis switched off. variety of cutting and turning machines safety monitoring relay units are available. 186
TL4019 Dimensions mm/in. TL4019 192 7.56 3.5 0. 19.5 0.77 31 1. 35 43 1.38 1.69 m20 (3x) 40 1.57 16 0.63 travel V 4 5.67 40 1.57 h 30 1.18 travel 0.3 0.012 for m5 > 35 1.38 iso 1207 (Din 84) iso 4762 (Din 912) mechanical unlocking mechanism (except tl4019-5) mechanical unlocking screw Optional Metal Slide Bolt for TL4019 171.5 6.75 30 1.18 76 3 283 11. 305 12 18 0.71 For Screw M6 20 0.79 0.55 35 1.38 4 5.67 For Screw M6 40 1.57 15 0.59 30 1.18 M5 (4x) 20 0.79 110 4. For Screw M6 For Screw M6 Slot provided for rear release model 1.65 60 2.36 djusting screw safeguarded Optional slide bolt interior kit PN 44534-8050 must be ordered separately uard frame 40 40 X 1.57 1.57 Overtravel Flat ctuator Overtravel 90-Degree ctuator 16 8 0.63 0.31 35 1.38 58 2.28 88 ll non-overtravel actuators 30 1.18 3 0.12 47 1.85 20 0.79 3.46 15 5.5 0.59 0. min. door radius 1000 39.4 3 0.12 35 1.38 15 0.59 5.5 0. 20 0.8 48 1.89 18 0.7 1.3 69 2.72 10 0.39 58 2.28 For the optional Plastic Slide Bolt Dimensions, see www.sti.com 5 5.31 62 2.44 Door hung on right Flexible 1 ctuator min. door radius 1000 39.4 Flexible 2 ctuator 0.55 Ø5.5 0.6 50 1.97 40 1.575 29 4 1. 0.16.2 1.31 djustment Screw r> 100 3.94 50 1.97 40 1.575 20 0.79 r> 90 djustment 3.54 Screw 16 0.63 min. door radius 90 3.54 djustment Screw 8 0.315 8 0.315 djustment Screw 40 1.57 min. door radius 100 3.94 23 0.91 28 +7 1.1 +0.28 35 1.38 35 1.38 30 1.2 16 0.63 54 2. Ø5.3 0. 19 0.75 26 1.02 10 0.39 28 +7 1.1 +0.28 35 1.38 18 0.71 16 0.63 187
TL4024 C R US Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed, B approved TL4024 Safety Interlock Switch with uard Door Locking High locking force of 1500 N (7 lb.) locks guard door shut until machine is safe to enter IP67 (NEM 6) enclosure enables the TL4024 to withstand water washdown Door and lock monitoring the TL4024 has a total of 4 contacts: 2 N/C safety + 1 contact for door position monitoring + 1 contact for lock monitoring Unlocking is possible with a back load on the door to satisfy the demands of high cycle time applications Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions Rotatable head the rotatable head of the TL4024 provides 8 actuator entry positions to satisfy most installation requirements Optional key release this option on power-to-unlock models allows manual unlocking of the guard door Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors Two LED (red/green) status indicators on the lid may be wired to suit the application Long life the TL4024 is designed for a minimum of one million actuations with its variety of stainless steel actuators N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 192
TL4024 Operation The head may be rotated in 90 degree increments to give 8 possible entry points. Flat ctuator Flexible rubber mounting bushings allow for some actuator flexibility. Flexible 1 ctuator 15 degree flexibility may be adjusted with the set screw. 90-Degree ctuator Flexible rubber mounting bushings allow for some actuator flexibility. Flexible 2 ctuator 15 degree flexibility may be adjusted with the set screw. Optional Slide Bolt llows easy installation of switch on machine guards ctuator included (order switch separately) Optional Key Release key release unit is easily attached to the TL4024 to provide emergency override of the switch locking mechanism by a qualified, responsible person. Integral handle included Robust for use with heavy doors Slotted hole in bolt permits attaching multiple padlocks Yellow color for easy recognition Optional SLD Series Optional switch locking devices are available. See accessories section for details. NEW! 193
TL4024 Operation (continued) pplications ven n/c contact Contact rrangements With Door Contact PLUS With & Without Back Load Unlocking 2WDB 3WDB 2 positively driven n/c contact + 1 n/o + 1/nc as door contact 2 positively driven n/c contact + 1 n/o + 1/nO as door contact Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. ctuator inserted locked Unlocked ctuator removed 1URB 41 11 34 12 41 11 34 12 41 11 34 12 2WDB 41 41 41 34 34 34 3WDB N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 194
TL4024 pplication Monitoring Units SR3SMT Timer Unit Used with the TL4024 for machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. For information on the SR3SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL4024 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. For information on the SR125SMS, see page H Specifications Electrical Safety Contacts: 2 N/C uxiliary Contacts: 1 N/O + 1 N/C 1 N/O + 1 N/O Switching bility C: 230 V 4 DC: 24 V 4 Safety Contact Material: Silver alloy with gold flash Minimum Current: 12 V 10 m, 24 V 1 m Solenoid Supply Voltage: 24 VC/DC or 110 VC (all -15% / +10%) Solenoid Power: 8 W Solenoid Rating: 100% duty Mechanical Mounting: ny position Mounting Hardware: 4 x M5 screws (not supplied) Min Operating Radius: pproximately 300 mm (12 in.) with 90-degree actuator Max Holding Force: 1500 N (7 lb.) Max ctuation Speed: 20 m/min. Case Material: nodized die-cast alloy ctuator Material: Stainless steel Wiring Entry: 3 x 0.5 in. NPT Weight: 800 g (28 oz.) Color: Red Mechanical Life: 1 x 10 6 minimum Environmental Protection: IP67 (NEM 6) Operating Temperature: -20 to 80 C (-4 to 176 F) Cleaning: Water washdown Compliance Standards: EN1088, EN60947-5-1, EN292, EN60204-1 pprovals/listings: CE marked for all applicable directives, UL and C-UL, B Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. ny fault and the power to the machine is switched off. variety of safety monitoring relay units are available. For information on Safety Monitoring Relays, see page H1 195
TL4024 Dimensions mm/in. TL4024 4.5 0.18 travel S travel 58.5 2.303 46 1.81 S for m5 > 45 1.77 iso 1207 (Din 84) iso 4762 (Din 912) 240 9.45 25.5 1.004 4 5.28 1/2" npt 18.8 0.74.5 39 0.85 1.53 59 2.32 gn 8.5 0.5 rd 30 1.18 1.65 4.5 0.18 mechanical Unlocking mechanism mechanical Unlocking Screw 1/2" npt Flat ctuator 3 0.12 4.4 0.173 8 0.31 90-degree ctuator 3 0.12 8 0.31 0.83 54 2. 48 1.89 0.55 40 1.57 24 0.94 15 30 0.59 1.18 40 1.57 24 0.94 15 0.59 30 1.18 1.3 1.3 o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 196
TL4024 Optional Metal Slide Bolt for TL4024 30 1.18 18 0.71 20 0.79 For Screw M6 40 1.57 15 0.59 20 0.79 110 4. For Screw M6 340.39 318 12.52 4 5.28 For Screw M6 30 1.18 M5 (4x) For Screw M6 Safety Screws 60 1.65 2.36 85 3.35 10 0.39 46 1.81 8 0.31 9.5.5 0.374 0.85 uard frame 40 40 X 1.57 1.57 Door hung on right 41.5 58 1.634 73.5 2.28 2.894 58 2.28 5 5.31 62 2.44 197
TL5012 C R US Conforms to EN1088, EN60947-5-1, EN292, EN60204-1, EN50081, EN50082 UL and C-UL listed TL5012 High locking force of 1000 N (5 lb.) locks guard door shut until machine is safe to enter NEM 6 enclosure enables the TL5012 to withstand water washdown cleaning Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard door Compact Safety Interlock Switch with uard Door Locking Easy installation compact footprint of 2.25 x 5.25 in. and rotatable head allowing 4 possible actuator entry points makes installation easy Optional override key allows manual unlocking of the guard while, at the same time, locking the safety contacts open Long life the TL5012, with its stainless steel actuator, is designed for a minimum of one million actuations. o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 200
TL5012 Operation Contact rrangements or B C 1 2 The head rotates 180 to give four possible actuator entry points. Once the required entry has been selected, attach catch case to the switch. distance of 2.45 mm or less is required between face of switch and face of actuator for switch to lock. D Emergency Override The TL5012 s locking mechanism can be overridden in emergencies by using either a torx screwdriver or the override key. Locking Force = 1000 N (5 lb.) maximum Optional Override key pplications Typical applications are on sliding guard doors or swinging guard doors that must remain locked until a signal is applied to unlock the guard door. 201
TL5012 pplication Monitoring Units SR3SMT Timer Unit Used with the TL4024 for machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. For information on the SR3SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL4024 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. ny fault and the power to the machine is switched off. variety of safety monitoring relay units are available. Specifications Electrical tl5012-1 ll Models TL5012-2 Contact Configurations: 2 N/C + 1 N/O 3 N/C Safety Contacts: 2 N/C positive break 3 N/C positive break Switching bility C: DC: Safety Contact ap: uxiliary Contacts: Max Switching Current/Volt/mp: Minimum Current: Electrical Life: Solenoid Supply Voltage: Solenoid Power: Solenoid Rating: Mechanical Mounting: ctuator Travel for Positive Opening: Mounting Hardware: Min Operating Radius: Max Holding Force: Max ctuation Speed: Max ctivation Frequency: Case Material: ctuator Material: Wiring Entry: Weight: Color: Mechanical Life: 500 V 1, 250 V 2, 100 V 5 250 V 0.5, 24 V 2 > 2 mm (0.079 in.) 1 N/O 500 V/500 V For information on the SR125SMS, see page H For information on Safety Monitoring Relays, see page H1 5 V 5 m DC 1 x 10 6 minimum 24 VDC/C or 110 VC or 0 VC 7 W, approx. 900 m inrush 100% duty ny position Contacts open when solenoid is energized 2 x M5 screws pproximately 175 mm (7 in.) with standard actuator 1000 N (5 lb.) 160 mm/sec (6.3 in./sec) 1 cycle/sec UL listed, glass-filled polyester Stainless steel 1 x M20 conduit with 0.5 in. NPT adapter 260 g (9.2 oz.) Red 1 x 10 6 minimum Environmental Protection: IP67 (NEM 6) Operating Temperature: -20 to 60 C (-4 to 176 F) Cleaning: Water washdown Compliance Standards: EN1088, EN60947-5-1, EN292, EN60204-1, EN50081, EN50082 pprovals/listings: CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 202
TL5012 Dimensions mm/in. 58/2.283 2.5 0.098 35 1.378 52/2.047 40/1.575 e 40 1.575 KeY 120 /4.72 emergency relese POintS 5.5 0.7 7 0.276 8 0.315 34.5 1.358 9 5 0.197 31 1.0 0.354 20.5 0.807 5.5 0.7 conduit entry m20 0.551 4 18 0.157 0.709 52 2.047 7.25 0.285 1.5 0.059 ctch cse 29 1.2 52 /2.047 40/1.575 ctch retiner 12 0.472 37 1.45 8 0.315.5 0.571 25.5 1.004 11.2 0.441 52 2.05 3.5 0..5 0.57 40 1.57 31 1. 8 20 0.31 0.79 StnDrD ctutor 52 2.05 40 1.57 m5 csk 6.8 0.27 djusting screws 19 0.75 4 0.16 flexible/djustble ctutor 1 0.51 51 2.01 18 0.71 36 1. 4 x Ø5.5 0. 2 x m3 18 0.71 safety interlock switche
TL8012-S Rev. 8.07 C R US Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed TL8012-S Versatile Safety Interlock Switch with uard Door Locking High locking force of 2000 N (450 lb.) locks guard door shut until machine is safe to enter NEM 6 enclosure enables the TL8012-S to withstand water washdown cleaning Door and lock monitoring the TL8012-S has a total of 5 contacts: 2 N/C safety + 1 N/O for door position monitoring plus 1 N/C + 1 N/O for lock monitoring Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard door Rotatable head the rotatable head of the TL8012-S provides 4 actuator entry positions to satisfy most installation requirements Optional key release this option on power-to-unlock models allows emergency manual unlocking of the guard door Long life the TL8012, with its variety of stainless steel actuators and stainless steel guide, is designed for a minimum of one million actuations. o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 204
1 2 TL8012-S Operation TL8012 B ctuator lignment uide ctuator alignment guide, easily replaced if damaged, provides an ideal letter box feature for mounting the switch behind a fixed panel. C D Blanking plug for unused entry. 2 1 The head rotates 180 to give 4 possible actuator entry points. distance of 3.0 mm or less is required between face of switch and face of actuator for switch to lock. Locking force = 450 lbs (2000 N) maximum Optional SLD Series Optional switch locking devices are available. See accessories section for details. NEW! Optional Key Release Version The TL8012-S is available with a key to provide emergency override of the switch locking mechanism by a qualified, responsible person. Optional Flat ctuator llows mounting to flat surfaces. Flexible rubber mounting bushings also allow for some actuator flexibility. Optional Flexible 1 ctuator 15 flexibility in any direction. The actuator has 2 set screws for altering and locking adjustable angle. 205
TL8012-S or or FRS1 FRS2 FRS20 FRS FRS1 FRS2 FRS20 FRS3 FRS FRS4 FRS3 FRS5 FRS4 FRS6 FRS5 FRS9 Senator Senator Imp Imp FRS1, 2, 20, FRS1, 2, 20, FRS3, 4, 5 FRS3, 4, 5 FRS6, 9, 10 FRS10 FRS6 Operation (continued) CONTROL UNIT SENSOR CONTROL UNIT SENSOR SENSOR CONTROL UNIT SENSOR CONTROL UNIT SFETY UXILIRY Ferrocode Sensor Ferrocode Sensor Ferrotek Ferrotek Ferrocode Ferrocode Sentinel 1 Sentinel 1 Sentinel 4+ Contact rrangements C/DC 100% ED. 54 2 1 C/DC 2 1 2 1 34 100% ED. 100% 34 C/DC ED. 34 53 54 53 52 51 11 11 41 12 41 12 41 12 C/DC 2 1 100% ED. 52 11 1 2 34 C/DC 100% ED. 7 51 3 11 41 12 9 10 1 2 C/DC 1 2 100% ED. 8 100% C/DC 7 ED. 8 7 3 4 4 9 10 9 10 1 2 C/DC 100% ED. 8 7 3 4 9 10 or 3 4 TL8012-1 & -2 TL8012-3 Titan TLS 1 & 2 Titan TLS 1 & 2 Titan TLS 3 Titan TLS 3 tlas 4 tlas 4 tlas 4 trapped key tlas 4 trapped key Centurion tl8012-1 0.79 0.26 0.12 20 6.6 3 0 41/ 11/12 or / /34 53/54 closed When POWer On contact Open contact closed tl8012-2 0.79 20 41/ 11/12 / /34 53/54 0.26 0.12 6.6 3 0 or closed When POWer On OPen When tl8012-3 0.79 20 41/ 51/52 /34 11/12 / 0.26 0.12 6.6 3 0 minimum Operating radius front-entry (Std. & flat ctuators) min.r 6.89 (175) minimum Operating radius end-entry (Std. & flat ctuators) min.r 6.89 (175) POWer On flexible ctuator flexible ctuator contact Open contact closed contact Open contact closed min.r - > 3.15 (80) min.r > 3.15 (80) Lifeline 1 Lifeline 1 Lifeline 2 Lifeline 2 - Lifeline 4 Lifeline 4 Protekta Protekta Telescopic 8 pplications Typical applications CU1 are on CU1 sliding guard doors and swinging CU2 CU2 MSR5T MSR5T MSR6R/T MSR6R/T MSR7R guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. MSR7C MSR7C MSR9T MSR9T MSR10 RD MSR10 RD MSR8T MSR8T Ferrogard S1/S2 C10 S1 & S2 24V DC C/DC 1 2 C/DC 1 2 100% ED. 7 100% ED. 8 7 K1 3 STRT 3 4 9 10 MOMENTRY K1 PUSH BUTTON 9 10 K2 K2 tlas 4 (3 pole) tlas 4 (3 pole) 8 4 MSR11R & 12T L1 L2 L3 MSR11R & 12T MSRT MSRT MSR15D LOCK RELESE MOMENTRY PUSH BUTTON URD CLOSED 1 2 STOP MOMENTRY PUSH BUTTON 41 12 34 UXILIRY CIRCUIT (CONTCT STTUS INDICTION) CONTCT FUSES Trojan Trojan Rotacam PROTECTION 3pole Rotacam 3pole Centurion 3pole Centurion 3pole Spartan Protekta 2 hand control Protekta 2 hand control E.. THERML CUT OUT UXILIRY CIRCUIT (LOCK STTUS INDICTION) 54 53 BUTTON 1 TL8012-S 24V E-STOP BUTTON 1 BUTTON 2 E-STOP K1 K2 BUTTON 2 or 11 E-STOP LTCHIN E-STOP BUTTON M K1 K2 o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 206
TL8012-S pplications (continued) 24 VC/DC, 110 VC, 230 VC L1 L2 L3 K1(a) (UX) K2(a) (UX) LOCK RELESE MOMENTRY PUSH BUTTON STRT MOMENTRY PUSH BUTTON STOP MOMENTRY PUSH BUTTON K1(UX) K2(UX) (UX) (UX) K1(a) (UX) K2(a) (UX) FUSES K1 K2 URD CLOSED 1 2 54 41 53 12 34 11 EB SERIES LTCHIN E-STOP BUTTON TL8012-S1 SR06M SET TO D CHNNEL 1S S23 X1 41 23 SET TOT MODE 2 S S24 X2 24 34 K1 FUSES K2 1 N P N X1 23 31 LINK 2 P N P X2 24 32 SMD02 NPN INDUCTIVE SENSOR M INDICTION BULB SHOWS STOPPED MOTION CONTCT PROTECTION E.. THERML CUT OUT INDUCTIVE SENSOR PNP For a full explanation of the circuit operating principle and fault detection, see Common Circuit Examples in the Engineering Section of this catalog. pplication Monitoring Units SR3SMT Timer Unit Used with the TL4024 for machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. For information on the SR3SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL4024 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. For information on the SR125SMS, see page H Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. ny fault and the power to the machine is switched off. variety of safety monitoring relay units are available. For information on Safety Monitoring Relays, see page H1 207
TL8012-S Specifications Electrical tl8012-s1 & -S2 ll Models tl8012-s3 Contact Configurations: 3 N/C + 2 N/O 4 N/C + 1 N/O Safety Contacts: 3 N/C positive break 4 N/C positive break Switching bility C: DC: 500 V 1, 250 V 2, 100 V 5 250 V 0.5, 24 V 2 > 2 mm (0.079 in.) Safety Contact ap: uxiliary Contacts: 2 N/O (1 solenoid monitoring) 1 N/O Max Switching Current/Volt/mp: 500 V/500 V Minimum Current: Electrical Life: Solenoid Supply Voltage: Solenoid Power: Solenoid Rating: Mechanical Mounting: Mounting Hardware: ctuator Travel for Positive Opening: Min Operating Radius: Max Holding Force: Max ctuation Speed: Max ctivation Frequency: Case Material: ctuator Material: Wiring Entry: Weight: Color: Mechanical Life: Environmental 5 V 5 m DC 1 x 10 6 minimum 24 VDC or 24 VC/DC or 110 VC or 0 VC 7 W, approx. 900 m inrush 100% duty ny position 4 x M5 screws 7 mm (0.276 in.) pproximately 80 mm (3.25 in.) with flex actuator pproximately 175 mm (7 in.) with standard actuator 2000 N (450 lb.) 160 mm/sec (6.3 in./sec) 1 cycle/sec UL listed, glass-filled polyester Stainless steel 3 x M20 conduit with 0.5 in. NPT adapter 400 g ( oz.) Red 1 x 10 6 minimum Protection: IP67 (NEM 6) Operating Temperature: Cleaning: Compliance Standards: pprovals/listings: -20 to 60 C (-4 to 176 F) Water washdown EN1088, EN60947-5-1, EN292, EN60204-1 CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 208
TL8012-S Dimensions mm/in. 43 1.69 6 0.24 5 0.2 25.5 1.0 SWitch 0.55 126 4.96 105 4. 0.55 Optional key release 37 1.46 3.5 0..5 0.57 0.83 m5 csk 17 0.67 52 2.05 40 1.57 5.5 0. 4 0.16 20.5 0.81 5 0.2 3 0.12 3 0.12 86 3.39 18 0.71 36 1. 1.3 57 2.24 6.5 0.26 52 2.05 6.5 0.26 40 1.57 73 2.87 31 1. 8 20 0.31 0.79 6.5 9 m5 0.26 5 0.35 0.2 52.5 2.07 6.8 0.27 67.5 2.66 djusting screws 19 0.75 0.51 51 2.01 27 1.06 0.87 17 0.67 Standard ctuator Flexible 1 ctuator 0.83 2 x m5 15 0.6 30 1.18 60.5 2.38 4 0.16 4 x Ø5.5 0. 2 x m3 18 0.71 Flat ctuator 57 2.24 4 0.175 25.984 18 0.69 36 20 1. 0.8 8 0.315 3.8 0. 209
TL8018-5 C R US Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed TL8018-5 High locking force of 5,500 N (1,236 lb.) locks guard door shut until machine is safe to enter Rugged enclosure the die-cast housing and stainless steel actuator of the TL8018-5 make it suitable for harsh environments Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard door Misalignment tolerant the selfaligning head on the TL8018-5 enables it to operate with considerable actuator misalignment Long life the TL8018-5, with its stainless steel actuator, is designed for a minimum of one million actuations. NEM 4 enclosure enables the TL8018-5 to withstand water washdown cleaning Heavy-Duty Safety Interlock Switch with uard Door Locking Optional trapped key the key must be trapped in the lock to enable machine operation. The key must be rotated in order to unlock the guard door. o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 2
TL8018-5 Operation Contact rrangements 1 2 C/DC 100% ED. 5 6 7 8 1 2 3 4 The patented floating head allows movement horizontally of the cam housing which tolerates actuator or guard misalignment. Optional Trapped Key Version 1. Signal to TL8018-5 indicating machine is in a safe condition and energizes the solenoid. ctuator insertion Solenoid de-energized 20 12 5/6 7/8 1/2 3/4 19.5 LH key version contact Open 0mm contact closed Locking Force = 5,500 N (1,236 lb.) maximum. distance of 8 mm or less between face of switch and face of actuator is required for switch to lock. 2. Key rotated to open position, which locks open the TL8018. uard cannot lock and machine cannot start up with key switch in open position. 3. uard can be opened only after key is rotated to open position. 4. Key can be used as a personnel key. Key may be removed only when key switch is in open position. 3
TL8018-5 pplications Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. Typical pplication of TL8018-5 with a SR103M and SR125SMS For a full explanation of the circuit operating principle and fault detection, see Common Circuit Examples in the Engineering Section of this catalog. 24VC/DC, 110VC, 230VC STRT MOMENTRY PUSH BUTTON STOP MOMENTRY PUSH BUTTON K1 (UX) K2 (UX) RESET MOMENTRY PUSH BUTTON (UX) (UX) FUSE K1(a) (UX) K2(a) (UX) K1 K2 L1 L2 L3 LOCK RELESE MOMENTRY PUSH BUTTON URD CLOSED 1 FUSE 3 TL8018-5 1 S11 S S12 S 23 Power supply (S11 = 24 V) K2 Relay control and fault monitoring + 41 m CONTCT PROTECTION E.. THERML CUT OUT +24V 2 9 10 7 4 8 2 Sr103m S10 S K1 + 24 34 1 Z1 Z2 Logic 1 Z3 Logic 2 K1 K2 1/2 Y/43 Zero Speed EB Series LTCHIN E-STOP BUTTON FUSES K1 K2 2 Sr125SmS Y34 Y44 to PLC INDICTION BULB Shows Stopped Motion N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 4
TL8018-5 Typical pplication of TL8018-5 with E-Stop in a Dual Channel Delayed Output Configuration 24VC/DC, 110VC, 230VC K1 (UX) STRT MOMENTRY PUSH BUTTON STOP MOMENTRY PUSH BUTTON FUSE K2 (UX) STOP MOMENTRY UX. CONTCTS Reset L1 L2 L3 URD CLOSED round 1 2 3 9 EB Series LTCHIN E-STOP BUTTON 10 7 4 8 TL8018-5 1 S52 S11 S12 S S Sr209D S S34 (S34-Y1) External Jumper 1 X1 X2 X3 X4 Y39 Y40 Y2 Y1 Timer Override LOCK RELESE MOMENTRY PUSH BUTTON FUSES K1 K2 23 24 D1 37 38 47 48 55 56 K1 K2 D1, D2 = Delayed Output Load Indicator m CONTCT PROTECTION E.. THERML CUT OUT MUST PERFORM RESET BEFORE MOTOR MY BE STRTED pplication Monitoring Units SR3SMT Timer Unit Used with machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. For information on the SR3SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL8018-5 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. For information on the SR125SMS, see page H Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. ny fault and the power to the machine is switched off. variety of safety monitoring relay units are available. For information on Safety Monitoring Relays, see page H1 5
TL8018-5 Specifications Electrical tl8018-5 w/ Key Left ll Models Contact Configurations: 2 N/C + 1 N/O Safety Contacts: 2 N/C positive break Switching bility C: DC: Safety Contact ap: uxiliary Contacts: Max Switching Current/Volt/mp: 500 V 1, 250 V 2, 100 V 5 250 V 0.5, 24 V 2 > 2 mm (0.079 in.) 1 N/O 500 V/500 V 5 V 5 m DC Minimum Current: Electrical Life: Solenoid Supply Voltage: Solenoid Power: Solenoid Rating: Mechanical Mounting: Mounting Hardware: ctuator Travel for Positive Opening: Min Operating Radius: Max Holding Force: Max ctuation Speed: Max ctivation Frequency: Case Material: ctuator Material: Wiring Entry: Weight: Color: Mechanical Life: Environmental 1 x 10 6 minimum 24 VC/DC or 110 VC or 0 VC W, approx. 1.6 inrush 100% duty ny position 4 x M5 screws 8 mm (0.315 in.) pprx. 300 mm (11.8 in.) end entry; approx. 800 mm (31.5 in.) front entry 5,500 N (1,236 lb.) 160 mm/sec (6.3 in./sec) 2 cycles/sec Die-cast alloy Stainless steel 3 x 0.5 in. NPT conduit 1,200 g (2.6 lb.) Red 1 x 10 6 minimum Protection: IP65 (NEM 4) Operating Temperature: Cleaning: Compliance Standards: pprovals/listings: -10 to 60 C ( to 0 F) Water washdown EN1088, EN60947-5-1, EN292, EN60204-1 CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 6
TL8018-5 Dimensions mm/in. 12 0.47 56 2.2 23 0.91 min.r 800 (31.5) 2 mnul lock relese POintS 23 0.91 5 0.2 56 2.2 30 1.18 UnlOcK lock 17 0.67 StnDrD ctutor 4 0.16 10 0.39 flexible ctutor e 10 0.39 0.55 24 0.94 30 1.18 50 1.97 56 2.2 52 2.05 5 0.2 3.5 0. 10.5 0.41 4 X m5 5 0.2 18 0.71 2 fixing holes for m5 ScreWS 90 77 3.54 3.03 m5 18 0.83 0.71 9 75 m5 0.35 2.95 10 0.39 5 0.2 16 0.63 90 3.54 80 3.15 16 0.63 lh KeY lock VerSiOn 25 0.98 184 7.24 163 6. 95 3.74 43 1.69 0.52 12 0.47 56 2.2 front entry 5 ctutor hole 0.2 25 95 0.98 3.74 min.r 300 (11.81)