Technical Description 1. Assembly Sketch 2. Standard Part List Material indicated is for standard type. See specific appendix for other types. Item Part Description Material 1 Valve body 1.4301 2 Outlet Flange C22.8 Halar/1.4301 2.1 Inlat Flange C22.8 Halar/1.4301 3 Bonnet Flange 1.4301 4 Stem / Shaft 2.4605 5 Socket Al 2 O 3 6 Downstrem Seat Al 2 O 3 6.1 Upstrem Seat Al 2 O 3 7 Ball ZrO 2 Item Part Description Material 8 Outlet Wear Sleeve Al 2 O 3 8.1 Inlet Wear Sleeve Al 2 O 3 9 Bushing Klüberplast 10 Spacer PTFE 15-20 O-Ring Viton 24 Bolt A2-70 25 Washer A2-70 26 Nut A4 27 Socket screw A2-70 Doc.-No. TB-KSV 10-02.0 Ball Valve - KSV Page 1 of 2
3 Operation The type KSV is a ceramic valve for on / off and control applications in highly abrasive and corrosive environments such as suspensions. The basic principle of this valve is based on the floating ball sealing against the downstream seat using the differential pressure as sealing force. Both seats are fixed (stationary) while the ball has a predetermined float-space. The ceramic components are embedded into a metal housing which absorbs the physical torque and vibration resulting from the pipeline. The quarter turn motion of the ball (0-90) yields in a specific valve opening. The geometrical shape of the ball allows for different control characteristics in function of process requirements. The ball valve has a three-part-body design. This allows direct connection to existing pipelines while optimising flow and control characteristics (larger opening angles thanks to a reduced central bore). Actuator connection is done by yoke and adapter. All kinds of quarter turn pneumatic, hydraulic and electric actuators can be used. Manual operation with hand lever is also available. Standard connection is according to the DIN / ISO 5211, special connections are possible. 4 Flow Characteristics Line sizes : DN 15-200 (0.5-8 ) Line sizes : DN 15-200 Ball bore : Triangular Ball bore : round Characteristics : equal percentage Characteristics : eq. percentage Dok.-Nr. TB-KSV 10-01.0 Kugelhahn - KSV Seite 2 von 2
Assembly Sketch Item Part Description Material Item Part Description Material 1 Valve body 1.4301 E 10 spacer PTFE D 2 Outlet flange C22.8 Halar E 11 Retainer ring Al2O3 V 2.1 Inlet flange C22.8 Halar E 12 Pressure ring spring 1.4301Halar E 3 Bonnet flange 1.4301 E 13 seat to spring Al2O3 V 4 Stem / shaft 2.4605 E 14 Pressure ring seat 1.4301 E 5 Socket Al2O3 V 15-23 O-Ring Viton D 6 Downstream seat Al2O3 V 24 Bolt A2-70 E 7 ball ZrO2 V 25 Washer A2-70 E 8 Outlet wear sleeve Al2O3 V 26 Nut Viton D 8.1 Inlet wear sleev Al2O3 V 27 Socket screw A2-70 E 9 bushing Klüberplast D E- spare part, V ware part; D sealing set Doc.-No. SA 1000.4-046 ball valve - KAV Page 1 of 1
Assembly Sketch Item Description Material Item Description Material 1 Valve body PVDF E 8 Outlet wear sleeve Al 2 O 3 V 2 outlet flange PVDF E 8.1 Inlet wear sleeve Al 2 O 3 V 2.1 Inlet flange PVDF E 9 bushing Klüberplast D 3 Bonnet flange 1.4301 E 10 spacer PTFE D 4 Stem / shaft 2.4605 E 15-20 O-Ringe Viton D 5 socket Al 2 O 3 V 24 bolt A2-70 E 6 Downstream seat Al 2 O 3 V 25 washer A2 E 6.1 Upstream seat Al 2 O 3 V 26 nut A4-70 E 7 ball ZrO 2 V 27 Socket screw A2-70 E E- spare part, V ware part; D sealing set Doc.-No. SA-KST 1000.2-059 ball valve - KST page 1 / 1
Technical Description 1 Assembly Sketch Dok.-Nr. TB-KSC 10-01.0 Ball Valve - KSC Page 1 of 3
2 Standard Part List Item Part Material 1 Body 1.4301 2 Flange 1.4301 3 Bonnet Flange 1.4301 4 Retainer 1.4301 5 Lower shaft/stem part Tantal 6 Stem 1.4462 7 Seat ZrO 2 9 Ball ZrO 2 10 Disc Spring Set 1.4310 11 Spring Compression Ring 1.4301 12 Compression Ring for V- 1.4301 Type Collar 13 V-Type Collar PTFE 14 Spacer PTFE 15 Spacer Stellit 16-19 O-Rings Viton/Kalrez 20 Bearing Bush PTFE 21 Socket Screw A2-70 22 Stud Bolt A2-70 23 Hexagon Nut A4 24 Washer A2 25 Leakage Check Screw A2 Material indicated is for standard type. See specific eventual appendix for other types. 3 Operation The CERA VALVE type KSC is a fully ceramic lined ball valve for control- as well as for on / off- applications in highly corrosive, abrasive and toxic environments in which no metal housing or / and trim materials would be resistant. Housing can optionally be double walled and stem packing options such as V-type collar or multiple sealing systems are available. The basic principle is based on the floating ball. The seats are rigid (fixed), while the ball has a defined clearance (idle) and is pressed by the differential pressure against the downstream seat, sealing on it. The quarter turn motion of the ball yields a specific valve opening. The geometrical shape of the ball-bore (triangular V-port, round ) allows for various flow characteristics in function of process requirements. This ball valve has a three-part body design. Variations (two- or one part body) are possible. Dok.-Nr. TB-KSC 10-01.0 Ball Valve - KSC Page 2 of 3
These valves are available with hand-lever and gear box as well as with pneumatic-, electric- and hydraulic actuators. Actuator mounting is done by yoke and adapter. Connection is acc. to ISO 5211, special connections are possible. 4 Flow Characteristics Nominal Size : DN 15-200 Nominal Size : DN 15-200 Ball Bore : Triangular Ball Bore : Round Characteristics : equal percentage Characteristics : eq. percent Dok.-Nr. TB-KSC 10-01.0 Ball Valve - KSC Page 3 of 3
Technical Description 1. Assembly Sketch 2. Standard Part List Material indicated is for standard type. See specific appendix for other types. Item Part Description Material 1 Valve Body C22.8 / 1.4301 2 Outlet Flange C22.8 / 1.4301 2.1 Inlet Flange C22.8 / 1.4301 3 Bonnet Flange 1.4301 4 Stem / Shaft 1.4462 6 Downstream Seat Al 2 O 3 6.1 Upstream Seat Al 2 O 3 7 Ball ZrO 2 / 1.4112 Item Part Description Material 9 Bushing Klüberplast 10 Spacer PTFE 15-20 O-Ring Viton 24 Bolt A2-70 25 Washer A2-70 26 Nut A4 27 Socket screw A2-70 Dok.-Nr. TB-KSL 10-01.0 Ball Valve - KSL Page 1 of 2
3 Operation The CERA VALVE type KSL is a partially ceramic on / off valve made for moderate corrosive and abrasive environments. It is preferred to equip this valve type with a steel ball (ceramic ball is an option). The center-body has ceramic protection (no liner nor socket). The basic principle of this valve is based on the floating ball sealing against the downstream seat using the differential pressure as sealing force. Both seats are fixed (stationary) while the ball has a predetermined float-space. The ball passage (bore shape) is always round. It is a ball valve with a three-piece body design. In general it has no bore reductions, however adjustments to pipeline size and flow characteristics are possible. Actuator connection is done by yoke and adapter. All kinds of quarter turn pneumatic, hydraulic and electric actuators can be used. Manual operation with hand lever is also available. Standard connection is according to the DIN / ISO 5211, special connections are possible. 4 Flow Characteristics Line sizes : DN 15-200 (0.5-8 ) Line sizes : DN 15-200 Ball bore : Triangular Ball bore : round Characteristics : equal percentage Characteristics : eq. percentage Dok.-Nr. TB-KSL 10-01.0 Ball Valve - KSL Page 2 of 2
Tel +49 (0) 3 66 01 919-0 Fax +49 (0) 3 66 01 919-77 Dimension Sheet Nominal Size Connection DIN ISO 5211 (H) Body (DN-G) F05-VK14 F07-VK17 F10-VK22 F12-VK27 F14-VK36 F16-VK46 DIN ANSI DN 15 ½ 124,0 124,0 144,0 DN 25 1 142,5 142,5 162,5 162,5 172,5 DN 40 1 ½ 158,0 158,0 178,0 178,0 188,0 DN 65 2 ½ 201,5 201,5 201,5 201,5 211,5 241,5 DN 80 3 216,0 216,0 216,0 216,0 226,0 256,0 DN 100 4 232,5 232,5 232,5 232,5 242,5 272,5 DN 150 6 DN 200 8 Nominal Size Face-to-Face Lenght (L) Flange (DN-F) EN558-1 (DIN 3202) EN558-1 (ANSI) DIN ANSI 1 (F1) 14 (F4) 37 (150lbs) 38 (300lbs) DN 15 ½ 130 115 - - DN 20 ¾ 150 120 - - DN 25 1 160 125 7,25 (184mm) 7,75 (197mm) DN 32 1 ¼ 180 130 - - DN 40 1 ½ 200 140 8,75 (222mm) 9,25 (235mm) DN 50 2 230 150 10,00 (254mm) 10,50 (267mm) DN 65 2 ½ 290 170 - - DN 80 3 310 180 11,75 (298mm) 12,50 (317mm) DN 100 4 350 190 13,88 (352mm) 14,50 (368mm) DN 125 5 400 325 - - DN 150 6 480 350 17,75 (451mm) 18,62 (473mm) DN 200 8 600 400 21,38 (543mm) 22,38 (568mm) Dok.-No. MB 10-02.1 Page 1 of 1
KVS-values CERA VALVE BL F1 Nom. Line Ball center body size bore DN 15 DN25 DN40 DN65 DN80 DN100 DN150 DN200 DN15 triangular 7 round 13 DN20 triangular 7 round 17 DN25 triangular 8 31 round 17 38 DN32 triangular 10 31 round 18 52 special-slot 18 DN40 triangular 8 31 102 round 14 53 130 DN50 triangular 9 31 105 round 13 54 195 DN65 triangular 27 104 203 round 39 229 315 special-slot DN80 triangular 23 100 208 343 round 37 192 403 536 special-slot 49 DN100 triangular 98 201 345 364 round 170 389 695 775 DN125 triangular 199 345 420? round 310 545 960 DN150 triangular 340 360? 1330 round 535 825 1890 DN200 triangular 300? 1330 2330 round 730 2035 3360
Torques CeraValve Type KS class Stem Hastelloy, T up to 180 C Stem 1.4542, T up to 450 C (floating ball - ZrO2/Si3N4) Center required Nm max. allowed max allowed body at p up to torque differential pressure size 4 bar 6 bar 10 bar 16 bar 25 bar 40 bar Nm bar DN 15 12 12 12 12 12 16 30 60 DN 25 23 23 23 28 45 71 100 50 DN 40 45 45 51 82 128 150 35 DN 65 65 95 158 180 15 DN 80 116 150 170 190 10 DN 100 165 200 230 8 DN 150 450 500 4 DN 200 800 2
Torques CeraValve Type Class KS Shaft made of Hastelloy, T up to 180 C (floating ball) Shaft made of 1.4542, T up to 450 C Valve Body required torque in lbf-ft max. allowable max. switchable Size at dp up to torque differential pressure 60 psi 90 psi 150 psi 240 psi 375 psi 600 psi lbf-ft psi 1/2" 9 9 9 9 9 12 30 1200 1" 17 17 17 21 33 53 75 750 2" 33 33 38 60 95 120 525 2 1/2" 48 70 117 130 225 3" 86 110 125 140 150 4" 122 148 170 120 6" 335 370 60 8" 590 30 applicable to 20 % of solid material