TRAIL BLAZER 250 Model #A03BA25CA. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

Similar documents
TRAIL BOSS Model #A01AA32AA Model #A01AA32AB TRAIL BOSS 325 SE Model #A01AA32AC Rev. 02. E 2000 Polaris Sales Inc.

TRAIL BLAZER 250 Model #A00BA25CA Rev. 02. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

SCRAMBLER 500 4X4 Model #A03BG50AA Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03

TRAIL BLAZER 250 Model #A99BA25CA Rev. 01

PARTS MANUAL PN and MICROFICHE PN /04. SPORTSMAN MV7 Model #A05MH68AP. E 2004 Polaris Sales Inc.

PARTS MANUAL PN and MICROFICHE PN /04. MAGNUM 330 4X4 Model #A05CD32AA Model #A05CD32AB Model #A05CD32AC. E 2004 Polaris Sales Inc.

PARTS MANUAL PN and MICROFICHE PN /03. ATP 330 4x4 Model #A04JD32AA. E 2003 Polaris Sales Inc.

PARTS MANUAL PN and MICROFICHE PN /04. SPORTSMAN 600 Model #A05MH59AK Model #A05MH59AN. E 2004 Polaris Sales Inc.

120 XC SP Model #S03WB1AS Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03

PARTS MANUAL PN and MICROFICHE PN /04. MV Model #A05MH68MB. E 2004 Polaris Sales Inc.

XPEDITION 325 Model #A00CK32AA Rev. 01. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

SCRAMBLER 500 Model #A00BG50AA Rev. 02. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

SPORTSMAN 700 Model #A02CH68(AA)(AB)(AC) Model #A02CH68(CA)(CB) Rev. 02

MAGNUM 325 2X4 Model #A00CB32AA Model #A00CB32CA 325 MAGNUM 2X4 HDS Model #A00CB32FA Rev. 03

XPRESS 300 Model #A99CA28CA Rev. 01

120 XC SP Model #S01WB1AS Rev. 01. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

RANGER Model #A99RF50AA Rev. 05. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

400 2x4/4x4 EFT SHARE OUR PASSION ṬM

PARTS MANUAL PN and MICROFICHE PN /04. ATP 330 4X4 QUAD Model #A05JD32EA. E 2004 Polaris Sales Inc.

RANGER Model #A99RF50AA Rev. 06. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /01

X4 (GREEN) (A2000ATF2AUSG) Page 1 of 80 AIR INTAKE ASSEMBLY

400 4x4 Euro MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON.

XPLORER 400 Model #A00CG38CA Rev. 02

ATV I l. l u. r a. Parts Manual ARCTIC CAT. 250 cc/300 cc

SPORTSMAN 500 HO/INT L Model #A05MH50AB Model #A05MH50AC Model #A05MH50AG Model #A05MH50AH Model #A05MH50FB

SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

90 Utility Model Number A2013KUB2BUSZ SHARE OUR PASSION.

MAGNUM 325 2X4 Model #A00CB32AA Model #A00CB32CA Rev. 01

D-1:CYLINDER HEAD. DESCRIPTION C 4 2 Cover, Cylinder Head 3 Gasket 4 Breather, Crankcase, Lower A

SPORTSMAN 700 Model #A04CH68AC Model #A04CH68AF Model #A04CH68AH Model #A04CH68AJ Model #A04CH68AT Model #A04CH68AV Rev. 02

ATV 300 DVX CAT GREEN (A2011KSF2BUSZ) Page 1 of 56 AIR INTAKE ASSEMBLY

FREEDOM Model #W035297DA Model #W035297IA. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

Illustrated Parts Manual. Model Number A2011ICS4BUSG (Green) A2011ICS4BOSG (Green - International)

ATV 90 UTILITY GREEN (A2006KUB2BUSG) Page 1 of 60 AIR INTAKE ASSEMBLY

ATV 90 UTILITY CALIFORNIA GREEN (A2008KUB2BCAG) Page 1 of 58 AIR INTAKE ASSEMBLY

FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES

XPLORER 300 Model #A99CC28CA Rev. 01

ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY

D-1: FAN COVER. DESCRIPTION 1 Asm., Shroud, Upper

DVX 300 Euro. Model Number A2012KSF2BEUK SHARE OUR PASSION.

250 2x x4. Illustrated Parts Manual

SCRAMBLER 400 Model #W98BC38C Rev. 02

Illustrated Parts Manual. Model Number A2011KSF2BEUZ (Black-Cat Green) A2011KSF2BEOJ (White-Cat Green)

Illustrated Parts Manual

<< MAIN MENU GOES 300S PARTS INDEX MODIFICATION LIST

PARTS MANUAL PN and MICROFICHE PN /03. OCTANE Model #W045402DA. E 2003 Polaris Sales Inc.

DVX 90 MODEL NUMBER A2008KSB2BUSD (BLACK-RED) MODEL NUMBER A2008KSB2BUSE (BLACK-CAT GREEN) MORE TO GO ON. TM

SPORTSMAN 335 Model #A00CH33AC Model #A00CH33AD Model #A00CH33AE Model #A00CH33AF Model #A00CH33AG Rev. 03

MAGNUM 325 4X4 Model #A00CD32AA Model #A00CD32CA 325 MAGNUM 4X4 HDS Model #A00CD32FA 325 MAGNUM 4X4 HDS II Model #A00CD32FB Rev.

SCRAMBLER 400 Model #A99BG38CA REV. 01

DIESEL Model #A00CH46CA Rev. 01. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

TRAIL RMK 136 Model #S02SR5BS. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /01

SPORTSMAN 500 Model #A99CH50AA Model #A99CH50AB WORKER 500 Model #A99CH50EA Model #A99CH50EB Rev. 01

1979 Polaris. '''nilal. Cobra. PDIRrjq~ Polaris E-Z-Go Division of Textron Inc.

WIDETRAK LX Model #S03SU4BS Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03

XC 450 EFT Model Number A2013KCK4CETT SHARE OUR PASSION.

... TX-L MODEL NUMBER CONTENTS 2-3 BODY. 4-6 HOOD ASSEMBLY IGNITION ASSEMBLY. 8-9 SEAT ASSEMBLY STEERING ASSEMBLY.

XCF SP EDGE Model #S01NX4FS. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

650 H1 TRV EFT MODEL NUMBER A2008TBS4BETI (RED) MODEL NUMBER A2008TBS4BETM (GREEN) MODEL NUMBER A2008TBS4BETJ (CAT GREEN)

MAGNUM 500 Model #A00CD50AA MAGNUM 500 EB Model #A00CD50AB 500 MAGNUM 4X4, HDS Model #A00CD50FA 500 MAGNUM 4X4, HDS II Model #A00CD50FB Rev.

SPORTSMAN 500 Model #W98CH50A Model #W98CH50AB ONLY Rev. 02

ATV 50 Y-6 YOUTH CAT GREEN (A2004ATA2BUSZ) Page 1 of 50 A-ARM, FLOOR PANEL, AND BUMPER ASSEMBLY

550 CLASSIC EDGE Model #S03ND5BS. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

o PARTS MANUAL TX& TXC

Illustrated Parts Manual. ZR 120 Model Number S2005ZRAAAUSG Model Number S2005ZRAAAUSR

340 Edge Model #S03NB3AS 340 Edge Classic Model #S03ND3AS. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

CS340ES. Property of - Not for Resale A1

Parts Catalog Rev. 01 Parts Manual RANGER 700 EFI 6X6 R06RF68AA. Copyright 2006 Printed 07/06/06 * * * MILITARY USE ONLY * * *

90 Y-12 Youth. Model Number A2005H4B2BUSR (Red) Model Number A2005H4B2BUSZ (Cat Green) Illustrated Parts Manual

Illustrated Parts Manual

Sno Pro 120. Model Number S2012ACAAAUSG SHARE OUR PASSION.

MilitaryAtvParts.com. Parts Catalog Parts Manual SPORTSMAN 800 HO EFI, MILITARY M08MH76MA/MB. Copyright 2006 Printed 07/09/07

AC 120 MODEL NUMBER S2008ACAAAUSG MODEL NUMBER S2008ACAAAUSP

PARTS MANUAL PN and MICROFICHE PN /03. VIRAGE I Model #W045101CA Model #W045101IA. E 2003 Polaris Sales Inc.

ZR 120 Model NumberS2003ZRAAAUSG

Illustrated Parts Manual

700 XT EFT Model Number A2013AGT1PETV SHARE OUR PASSION.

ILLUSTRATED PARTS MANUAL

550 EFT Model Number A2013IBO4EETP SHARE OUR PASSION.

Prowler XTX SHARE OUR PASSION ṬM

440 PRO X FAN Model #S03NX4FS. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

Model No. S2002ZRAAAUSG ILLUSTRATED PARTS MANUAL

TABLE OF CONTENTS 2001 ATV

TRV. ATV Illustrated Parts Manual ATV 500 TRV ACE

700 Diesel EFT Model Number A2013TBT4DETG SHARE OUR PASSION.

1000 Mud Pro Model Number A2013MLW1PUSN Model Number A2013MLW1POSN - International SHARE OUR PASSION.

B B B

11/14/ U. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 53

Page 1 of HP B&S Vanguard Engine

1000 XT Model Number A2013AGW1PUSW Model Number A2013AGW1POSW - International SHARE OUR PASSION.

Illustrated Parts Manual

POLARIS MARINE 1200 Model #W000099D Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

TX-L MOD EL NUMBER CONTENTS

Prowler XTZ Model Number U2013P4W1PUSU Model Number U2013P4W1POSU - International SHARE OUR PASSION.

550 TRV EFT Model Number A2013TBO4EETP SHARE OUR PASSION.

Part list for Kawasaki H2, 1972

700 DIESEL EFT MODEL NUMBER A2008TBT4DETI (RED) MODEL NUMBER A2008TBT4DETM (GREEN) (VADA7D4AV80X VADA7D4AV80X10493) MORE TO GO ON.

MAGNUM 4X4 Model #W98AC42A SWEDISH MAGNUM 4X4 Model #S98AC42E NORWEGIAN MAGNUM 4X4 Model #N98AC42D Rev. 02

CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks

Mid Size Traction Unit

Transcription:

TRAIL BLAZER 0 Model #A0BACA E 00 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0 /0

This page left blank intentionally.

TABLE OF CONTENTS Trail Blazer A0BACA Parts Manual A- ARM... B AIR BOX... A CAB, FRONT... CAB, REAR... CARBURETOR... CLUTCH COVER... CONTROL PANEL... CONTROLS - MASTER CYLINDER/BRAKE LINE... CONTROLS - THROTTLE ASM./CABLE... CRANKCASE... CRANKSHAFT... CYLINDER... DECALS... DRIVE CLUTCH... DRIVEN CLUTCH... ELECTRICAL... ENGINE MOUNTING... EXHAUST SYSTEM... FRONT BRAKE... FRONT BUMPER... FUEL TANK... A C D E F G A A C C A B B C C C A B B B0 A A B A A0 GEAR SELECTOR... C GEARCASE... C- GEARCASE MOUNTING G... HANDLEBAR... HOUSING, REAR... H M MAGNETO... O OIL PUMP... OIL TANK... PISTON P... REAR BRAKE MASTER CYLINDER... REAR CALIPER MOUNTING... RECOIL STARTER... SHIELDS... SHOCK MOUNTING... STARTING MOTOR... STEERING POST... STRUT... STRUT MOUNTING... SWING ARM... TAILLIGHT... TOOL KIT... R S T W WHEEL, FRONT... WHEEL, REAR... C B B C C A C B B C0 A B C B A B B B0 C A B The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

FRONT CAB TRAIL BLAZER 0 A0BACA E 00 Polaris Sales Inc. 0 0 0 Screw -0-0 Bracket, Cab Mount, LH Bracket, Cab Mount, RH 00 Nut, U-Type, Speed 00-0 Frame, Main 00 Clip, Rosebud Screw 00 Spring, Adjustment 00 Insert, Nut -0 Bracket, Headlight Mounting 0 000 Bulb, Halogen, W 0 Screw 000 Headlight, Single Beam (Incl. 0) 00 Spring Screw - Cover, Front, Black Screw Screw -0 Asm., Cab, Front, Yellow (w/warning Decals) Rivet 0 0 Washer, Flat Nut, Nylok 0 Washer, Flat 00 Mudflap, Front, LH Mudflap, Front, RH Bolt 0-0 Pad, Foot Rivet Trim, Footrest Screw Guard, Rock 0-0 Bracket, Cleat Screw Guard, Prop Shaft, Side /0 A

REAR CAB TRAIL BLAZER 0 A0BACA 0 0 00 Spring, Latch 00 Latch, Seat Cap, Seat Latch -00-00 Asm., Seat, Black w/white POLARIS Covering, Seat, Black Tongue, Seat Rivet 0 Bumper, Rubber 0 Bracket, Lever Retainer 0 Rivet 0 00 Decal, Carb/Filter Information 0-0 Cab, Rear, Med Yellow 00 Nut, U-Type Speed 0 0 Asm., Muffler Shield Foil Screw Washer, Flat Nut, Nylok 0-0 Guard, Clutch Rivet 0 Decal, Reflector, Red 0 Plug, End Cap, Ribbed Bolt - - - - - - - Footpad (See Front Cab Pg. A, Ref. ) 0 Mudflap, Rear, LH Mudflap, Rear, RH 0 0 Foil, Rear Cab Foil, Rear Cab, Small 00 Bracket, Rear Seat Holddown Rivet Screw Screw /0 A

FRONT BUMPER and SHIELDS TRAIL BLAZER 0 A0BACA 0-0 Shield, Splash, LH Screw -0 Plate, Reflector Bolt 0 Decal, Reflector, Amber 0 Plug, Frame 0 U-Nut 0-0 Bumper, Front Screw 0 0 Guard, Splash, RH 00 Clip, Plastic Dart /0 A

CONTROL PANEL TRAIL BLAZER 0 A0BACA 00 00 000 00 00 Panel, Indicator w/oil Light Bulb, Indicator Switch, Ignition (Incl. Key) Blank, Key, Series 000, 00, 00 Blank, Key, Series 00, 00, 00, 00. NOTE: Your key can be duplicated only be obtaining a key blank from Polaris and having it cut by mating it with your existing key. Nut, Ignition Panel, Control, Outer 00 Nut, Choke Panel, Control, Inner 000 Cable, Choke Friction /0 A

ENGINE MOUNTING TRAIL BLAZER 0 A0BACA 0 0 0 0 0 Nut 00 Mount, Motor 00 Insulator, Motor Mount Bolt 0 Washer, Spring Lock -0 Bracket, Engine Mount, Top Screw 00 Cable, Ground, Engine, Small Hole 00 Spark Plug, NGK BRES 0 00 Cable, Solenoid/Starter 0 Insulator, Cable Screw 00-0 Mount, Engine, Front - - - - - - - Asm., Drive Clutch, Basic ATV-0 (See Drive Clutch Pg. B, Ref. 0) - - - - - - - Seal, Cover, Case (See Clutch Cover Pg. C, Ref. ) 00 Clamp 0 Boot, Clutch Intake AR Washer, Flat 0 Washer, Spring Lock 0 0 Screw -0 Bracket, Engine Mount, Front 0 Engine, Short Block (ECPFE) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. 0 Decal, Drain Recoil 000-00 AR Line, Fuel 00 Valve, Check, Vent 000 Fitting, Tee -0 Bracket, Engine Mount, Rear 000- AR Line, Fuel 00 Mount, Engine, Rubber 0 000 Filter 0000 Clamp, Hose, Red /0 A

EXHAUST SYSTEM TRAIL BLAZER 0 A0BACA 0 00 Spacer 0 Dampener Screw, Carriage Screw -0 Mount, Lower, Muffler 0-0 Manifold - - - - - - - Washer (See Crankcase and Cylinder Pg. C, Ref. ) - - - - - - - Nut (See Crankcase and Cylinder Pg. C, Ref. ) 00 Spring, Exhaust 0 00-0 Headpipe 0 Spring, Exhaust 00-0 Muffler Washer, Flat Nut, Nylok /0 A

DECALS TRAIL BLAZER 0 A0BACA RH 0 LH 00 Kit, Decal Application Solution (For Seat Decals) 0 0 Decal, Rear Cab, Side, LH Decal, Rear Cab, Side, RH Decal, Trail Blazer, Tank Side, LH Decal, Trail Blazer, Tank Side, RH 0 Logo, Polaris Star 0 Decal, Drain Recoil 0 Decal, Concentric Drive System 0 Decal, 0, Front Cover Decal, Trail Blazer, Tank Side, Top LH Decal, Trail Blazer, Tank Side, Top RH 00 Decal, Override Switch, WD 0 Decal, Age Warning 0 00 Decal, POLARIS, Seat 00 Decal, Passenger Warning 00 Decal, Tire Pressure/Load 0 Decal, POLARIS, Rear Cab 00 Decal, Warning, Discretionary 00 Decal, Warning, General /0 A

FUEL TANK TRAIL BLAZER 0 A0BACA 0 0 Cap, Gas Tank (Incl. ) Gasket 000-00 AR Line, Fuel 0 Vent, Tank 0 Bolt Washer, Flat 0 Screw 0-0 Bracket, Tank Mount, Rear Nut, Nylok 0 0 Decal, Fuel Lever - - - - - - - Duct, Inlet Down Tube (See Clutch Cover Pg. C, Ref. ) 0 Screw 0 Lever, Fuel 00 Spring, Lever, Compression Extension, Fuel Lever 00 Grommet Washer, Flat Screw 000 0 Asm., Fuel Valve (Incl. Gasket) Gasket, Fuel Valve 0 0 Asm., Tank, Fuel (Incl.,,) Foam, Seal /0 A0

AIR BOX TRAIL BLAZER 0 A0BACA 0 0 Sleeve, Precleaner 0 Clip, Airbox Screw 0 Duct, Airbox Cover Gasket, Intake 0 Baffle 0 Cover, Airbox Seal, Cover 0 Screw 0 0 Washer, Flat Washer, Flat 00 Airbox, Intake Asm., Boot, Carb 000 Clamp 00 Clamp, Wire Cap, Drain Bumper, Rubber 000 Clamp Asm., Filter (Incl. ) /0 A

OIL TANK TRAIL BLAZER 0 A0BACA 0 0 Cap, Oil Tank 0 Gasket, Oil Cap Tank, Oil 00 Fitting 000-00 AR Line, Fuel 0 Sensor, Oil Level w/connector 0 Rivet 0 Fitting 000- AR Line, Fuel 0 000 Clamp, Hose, Large Green 000 Filter 0000 Clamp, Hose 00 Clamp Screw 000-00 AR Line, Fuel 00 Clamp, Hose Washer, Nylon /00 A

STRUT TRAIL BLAZER 0 A0BACA 0 0 Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top Ball, Pivot, Bottom 0 Spacer Retainer, Spring 0-0 Spring, Compression, Black 0 Bumper 0 0 Strut, Front 00 Clamp, Cable Nut, Nylok 0 Washer, Flat 000 Fitting, Lubrication Bolt 0 00 Support, Strut and Spindle, LH Support, Strut and Spindle, RH Washer /0 A

FRONT WHEEL TRAIL BLAZER 0 A0BACA 0 - - - - - - - Support, Strut and Spindle (See Strut Pg. A, Ref. ) 000 Seal, Hub, Front Bearing, Ball Disc, Brake 00 Hub, Wheel Tire (x-0) 0- Rim, Front 0 Valve, Rim 00 Spacer, Hub, Front 0 Washer Nut, Castle 0 Pin, Cotter Screw Cap, Hub 00 O-Ring Nut, Flange Lock Stud Bolt /0 A

A-ARM/STRUT MOUNTING TRAIL BLAZER 0 A0BACA E 00 Polaris Sales Inc. 0 0 Nut, Nylok Boot, Seal, Rod End 00 Rod End, RH Nut 00 Tie Rod 0 Nut, LH 0 Boot, Seal 00 Rod End, LH 00 Asm., Tie Rod (Incl. -) 0 0 Bolt 0 Washer, Flat Nut 0 Pin, Cotter 0 Bracket, Ball Joint Screw 0 Boot, Rubber 00 Joint, Ball - - - - - - - Support, Strut and Spindle (See Strut Pg. A, Ref. ) Bushing, A-Arm Long 0 00 Fitting, Lubrication Nut, Castle 0 0 Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) 0 Shaft, A-Arm Screw Washer, Dish Lock 0 Bolt /0 B

HANDLEBAR TRAIL BLAZER 0 A0BACA 0 - - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) -0 Tube, Handlebar Screw Pad, Handlebar Screw 0 Mount, Handlebar Pad Block, Handlebar, Pegged Block, Handlebar ------- Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B) 0 Spacer, Switch, LH 0 00 Switch, Handlebar, ON/OFF, LH -00 Grip, Handlebar Plug, Hole Screw 00 Cable Tie Nut, Nylok 00 Clip /0 B

FRONT BRAKE TRAIL BLAZER 0 A0BACA 0 0 Asm., Front Brake Caliper, LH (Incl. -) 0 0 Caliper,Brake,LH Caliper,Brake,RH 0 Asm., Front Brake Caliper, RH (Incl. -) 0 Kit, Boot, Front Brake (Incl.,) Screw 0 Washer, Spring Lock 0 Washer, Flat 00 Screw, Bleeder Screw, Socket Set 0 Boot, Pin Seal 0 Ring, Square, Molded (.0) 00 Ring, Square, Molded (.0 x.) 0 Piston, Brake, Long 0 Kit, Piston and Seal (Incl. -0) 0 Asm., Brake Pad 0 Mount, Caliper 0 Boot, Bushing /0 B

CONTROLS - MASTER CYLINDER / BRAKE LINE TRAIL BLAZER 0 A0BACA 0 00 Asm., Master Cylinder (Incl. -) 0 Line, Brake, Pod 0 Switch 00 Line, Brake, Rear Screw 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 00 Cable Tie 0 00 Clamp, Nylon Rivet, Pop 00 Line, Brake, Left Front 00- Tubing, Convoluted 0 Screw 00 Line, Brake, Right Front 0 Fitting, Cross /0 B

REAR CALIPER MOUNTING TRAIL BLAZER 0 A0BACA Frame 0 Screw 0 Washer, Flat 0 00 0 0 Asm., Caliper Kit, Caliper Seal Kit, Bleeder Replacement Piston, Caliper, Rear 0 Seal 00 Line, Brake Rear 00 Line, Brake, Rear 00 Clip, Silencer Box 0 Bolt, Banjo Bushing, Caliper Mount 0 0 Washer, Flat 0 Washer, Spring Lock Bolt Mount, Caliper, Lower Mount, Caliper, Upper Bolt -0 Guard, Brake Disc 0 Kit, Brake Pad (Incl. Spacer and Pin) /0 B

REAR BRAKE MASTER CYLINDER TRAIL BLAZER 0 A0BACA 0 0 B 00 Clip Bolt 0-0 Bracket, Reservoir Mount Nut, Nylok Screw 0000 Clamp, Hose, Red 00 Hose, Reservoir 0 Reservoir Screw 0 Guard, Prop Shaft, Side 0 Pin, Cotter Washer 0 Bushing 0-0 Mount, Brake 0 Bolt, Banjo 0 Seal - - - - - - - Line, Foot Brake, Rear (See Rear Caliper Mounting Pg. B, Ref. ) 0 Washer, Spring Lock Screw 0 0 Asm., Foot Brake Master Cylinder Nut, Nylok 0-0 Rod, Brake 00 Spring, Torsion Screw /0

SWING ARM/SHOCK MOUNTING TRAIL BLAZER 0 A0BACA 0 0 Nut, Nylok Screw 0 Cam, Adjusting 0 Shock, Rear 0-0 Spring, Compression 0 Spacer, Spring 0-0 Spring, Compression Retainer, Shock Screw 0 0 Rivet Guide, Chain, Center 000 Fitting 0 Nut 0 Washer, Flat Bushing, Swing Arm, RH Bushing, Swing Arm Pivot, RH Bolt, Swing Arm Pivot Asm., Swing Arm (Incl.,,) 0 Decal,ChainFreePlay 0 Guard, Chain 0 Screw Bushing 0 Washer, Flat Nut, Flange 0 Nut, Nylok Washer Bolt Bushing, Swing Arm, LH Bushing, Swing Arm Pivot, LH /0 B

REAR WHEEL TRAIL BLAZER 0 A0BACA 0 Bolt Hub, Rear Wheel, Large Flange Nut Washer 00 Nut, Castle 0 Pin, Cotter Cover, Dust, Hub Washer, Flat 0 Valve, Rim 0 00 Pushnut 0- Rim, Rear Tire (x-0) /0 B

REAR HOUSING TRAIL BLAZER 0 A0BACA 0 0 0 Ring, Retaining 0 Retainer, Nut Nut Seal, Foam Nut, Nylok Disc, Brake Stud 0 Hub, Brake Disc (Incl. ) 00 Ring, Retaining 0 00 Spacer, Axle 0 O-Ring 000 Seal Bearing, Cone, Tapered Bearing, Cup, Tapered 0 Housing, Axle, Rear 000 Fitting, Lubrication 0 Link, Connector, 0 Axle, Rear 0-0 Chain, 0 O-Ring 0 0 Nut, Flange Lock -0 Guard, Sprocket 0 Spacer 0 Sprocket, T 0 Asm.,Hub,Sprocket(Incl.) 0 Bolt /0 B

ELECTRICAL/TAILLIGHT TRAIL BLAZER 0 A0BACA 0 0 0 Harness, Main 00 Cable Tie 00 Kit, Circuit Breaker, 0 AMP 0 Taillight, V 0 Screw 00 Lens 000 Bulb 00 Gasket 00 Backing 0 00 Clip 0 Washer 0 Screw 00 Pad, Battery Cover, Battery 00 Kit, Battery Bolt, Short B0 000 Cable, Battery/Engine, Black 000 Hook, Battery Strap 0 Strap, Battery Holddown 0 000 Tube, Battery Vent Clamp 0 000 Battery 000 Cable, Battery/Solenoid 00 Cable, Solenoid/Starter Nut, Nylok 00 Bolt 000 Rectifier, LR- 0 Screw 00 Limiter, LR 00 Clip, Rosebud 00 Clip, Routing /0

STEERING POST TRAIL BLAZER 0 A0BACA 0 Nut, Nylok 000 Fitting, Zerk Bushing, Steering, Upper 0-0 Post, Steering Bracket, Steering Upper Bolt, Carriage Bushing Flangette Bearing 0 Nut Pin, Cotter 0 Washer, Flat /0 B

CONTROLS - THROTTLE ASM./CABLE TRAIL BLAZER 0 A0BACA Cover, Throttle Control O-Ring 000 Asm., Throttle Control (Incl. ) 00 Asm., Throttle Clamp (Incl.,) Washer, External Tooth Screw 000 Cable, Throttle 0 O-Ring /0 B

DRIVE CLUTCH TRAIL BLAZER 0 A0BACA 0 0 Bolt 0 Washer, Spring Lock 0 Bearing, Cover 0 Spring, Clutch 0 Washer, Multilube Roller and Bushing 00 O-Ring 0 Button, Guide 0 0 0 AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 0 Weight, Shift (G) Bolt, Shoulder 0 Bushing 0 Washer, Flat 0 Washer, Interlock Bolt 0 Nut, FLEXLOC 0 Bearing, Moveable, / 00 Pin, Spider 00 Washer, Rubber 0 00 Asm., Drive Clutch, Wide (Incl. All Less,0) /0 B

DRIVEN CLUTCH TRAIL BLAZER 0 A0BACA 0 00 Spacer 0 AR Bushing(Max) 0 Belt, Drive 0 Asm., Driven Clutch (Incl. -) 0 Washer, Domed 0 Washer, Spring Lock Bolt 0 AR AR Washer (.00) Washer (.0) 0 AR Washer (.00) 0 0 Bearing, Moveable, / Inch Bearing, Moveable, Inch 0 Spring, Clutch Ramp, Stationary 0 Spacer 0 Ring, Retaining Bolt 0 Button, Ramp 0/00 B

CLUTCH COVER TRAIL BLAZER 0 A0BACA 0 0 0 0 Seal, Cover Washer 0 Bolt and Washer 0 Seal, Clutch Cover -00 Cover, Clutch, Outer 0 Screw 0 O-Ring Plug, Drain 0 Decal, Automatic Transmission 0 0 Decal, Warning, Clutch Cover 00 Cable Tie Boot, Duct 0 Duct, Clutch, Out Screw 00 Clamp Washer, Flat 0 Screw Tape, Foil Duct, Inlet, Clutch 0 Boot, Air Inlet, Upper 00 Cable Tie 0 Duct, Clutch Inlet 0 Screw 0 Kit, Cover, Clutch, Inner (Incl.,,,) Washer, Nylon -0 Bracket, Clutch Cover, Front Washer 0 Seal, Cover, Case -0 Bracket, Retainer, Seal 0 - - - - - - - Screw and Washer (See Crankcase and Cylinder Pg. C, Ref. ) 0 Screw Rivet Screw 0-0 Bracket, Clutch Cover 0 Nut /0 C

GEAR SELECTOR TRAIL BLAZER 0 A0BACA 0 00 00 Knob Cover 0 Screw 00 Grommet, Gear Shifter 00-0 Selector, Gear 0 Mount, Gear Selector Screw 0 Nut 00 Rod End, LH 00 Screw 0 Nut, LH 0 0 Asm., Shift Linkage (Incl.,0-) Rod, Shift Linkage 0 Nut, RH 00 Rod End, RH 0 Washer Spacer, Shifter /0 C

C GEARCASE TRAIL BLAZER 0 A0BACA 0 0 0 0

GEARCASE TRAIL BLAZER 0 A0BACA Asm., Gearcase (Incl. -) 0 Bearing, Ball Ring, Retaining Washer, Thrust Sprocket, T 00 Washer, Thrust Dog, Engagement, High/Reverse Shaft, Input Gear, T Bushing 0 0 Washer 0 Ring, Retaining 0 Bearing, Ball 0 Nut, FLEXLOC 0 Washer Bellcrank, HLR 0 Ring, Retaining 00 Washer O-Ring Shaft, Shift 0 Switch Screw 0 Bullet, Shifting Spring, Compression Washer Plug, Detent, Extension Seal Dipstick Tube, Vent Gearcase, RH 0 Pipe, Knock Shaft, Shift Fork, Shift Gearcase, LH Decal, Switch Screw Plug Bushing, Pivot 0 Washer Chain, Silent, 0P, W 0 Sprocket, T Shaft, Output 0 Gear, T / C

GEARCASE MOUNTING TRAIL BLAZER 0 A0BACA 0 Screw 0 Nut, Flange -0 Bracket, Transmission Mount 0 Spacer -0 Bracket, Transmission Mount Screw 0 Washer, Flat 0 0 AR AR AR Shim (.00) Shim (.00) Shim (.00) 0-0 Mount, Transmission 0-0 Spacer Screw Screw 0 Nut - - - - - - - Plug, Drain (See Gearcase Pg. C, Ref. ) 0 Ring, Retaining 0 Sprocket, T Screw /0 C

CRANKCASE and CYLINDER TRAIL BLAZER 0 A0BACA 0 0 0 0 Fin Damper 00 Nut, Flange 0 Fin Damper 0 Fin Damper 0 Head, Cylinder 00 Gasket 00 Fin Damper 0 O-Ring 00 Adapter (Incl. ) 0 0 Bolt, Allen 0 Asm., Band (Incl. ) 0 Screw, Pan Head 00 Stud 0000 Seal, Oil 0 Pin, Dowel 00 Asm., Crankcase (Incl. -,-,-) 0 Gasket, Starter 0 Gasket, Aluminum 0 Plug 0 00 Bearing, Ball 00 Bearing, Ball 0 Bolt and Washer 0 Screw and Washer 0 Seal, Oil (PTO) 0 Bolt and Washer 0 Bolt and Washer 00 Gasket, Cylinder 0 Nut, Flange 00 Cylinder (Incl. 0,) 0 0 Stud 00 Stud 0 Gasket, Exhaust 000 Washer 0 Nut /0 C

CRANKSHAFT and PISTON TRAIL BLAZER 0 A0BACA 0 0 0 0 0 0 0 0 0 Ring, Piston (Std.) Ring, Piston (0.mm/.00 O/S) Ring, Piston (0.0mm/.00 O/S) Ring, Piston (.00mm/.00 O/S) Piston (Std.)(Incl. ) Piston (0.mm/.00 O/S)(Incl. ) Piston (0.0mm/.00 O/S)(Incl. ) Piston (.00mm/.00 O/S)(Incl. ) 0 Pin, Piston 0 Clip, Piston Pin 0 Crank Pin 00 Spacer, Crank Pin 00 Rod, Connecting 0 Bearing, End, Small 00 Bearing, Ball 0 0 Gear, Crankshaft (O/I) 000 Key, Woodruff 0 Washer 00 Nut, Lock 00 0 Asm., Crankshaft (Incl. -,,0,-) Crankshaft 00 Bearing, End, Large 0 Crankshaft 0 0 AR AR Spacer (0.mm) Spacer (0.mm) /0 C

MAGNETO TRAIL BLAZER 0 A0BACA 0 0 00 Cap, Spark Plug 0 Screw and Washer 0 Flywheel w/ring Gear 0 Coil, Exciting 0 Stator 0 Screw and Washer 0 Screw and Washer 0 Washer 0 0 Asm., Plate (Incl.,,,,-) Plate, Coil 0 0 Clamp 00 Screw and Washer 00 Coupler, P 0 Harness, Wire (Incl.,) 0 Grommet 0 Screw and Washer 0 Ignition Coil 0 C.D.I. System 0 Magnetic Switch 000 Washer, Spring Lock 0 00 Nut / C

STARTING MOTOR TRAIL BLAZER 0 A0BACA 0 0 0 Nut, Flange 00 Brush 00 0 Asm., Starting Motor (Incl. -,,,-,0-) Asm., Starter (Incl.,,,,,,-) 00 Ring, Rubber 00 Cover, Rear 0 Gasket, Aluminum 0 Bolt, Flange 00 O-Ring 00 Bolt 0 00 Bracket 0 Bolt and Washer 0 Washer Set 00 Asm., Armature (Incl.,) 0 O-Ring 0 Bearing, Ball 0 O-Ring 00 Front Cover (Incl. ) 0 Washer, Gear Shaft 00 Bolt and Washer 0 00 Clip 00 Spring, Return 000 Asm., Gear Shaft (Incl.,0,,,) 0 Spring, Weight 0 Clip /00 C

RECOIL STARTER TRAIL BLAZER 0 A0BACA 0 0 0 Spring, Spiral 0 0 Recoil Starter (Incl.,,-,-) Starter Case B 0 Bolt and Washer 0 Bolt and Washer 0 Grommet 0 Reel 0 Bolt, Flange 0 Starter Case 0 0 AR Asm., Rope (Incl. -) Recoil Rope 0 00 Cap, Knob 0 Starter Knob 0 Bolt and Washer 0 Bushing, Starter 0 Plug 0 Gasket 0 Pulley, Starting 0 Bolt and Washer 0 Spring, Return 0 Ratchet 0 00 Pin, Ratchet 0 Hook, Spring 0 Guide, Ratchet 0 Spring, Friction 0 Case, Spring 0 Screw and Washer 0 Guide /0 C0

OIL PUMP TRAIL BLAZER 0 A0BACA 0 0 Clamp, Hose 00 Pipe, Vinyl 0 Screw, Air Vent 0 Packing 00 Asm., Oil Pump (Incl.,,-) 0 Screw and Washer 0 Cap 0 0 Lever & Spring Set Lever, Control 0 Collar, Camshaft 0 0 Washer, Spring 00 Nut 0 O-Ring 0 0 0 AR AR AR Spacer (.mm) Spacer (.mm) Spacer (.mm) 0 Bushing, Oil Pump 0 O-Ring 0 Gear, Small 0 Spacer /00 C

CARBURETOR TRAIL BLAZER 0 A0BACA 0 0 0 - - - - - - - Cap 0 Spring, Throttle 000 Plate, Throttle 0 Needle, Jet (DP-) 0 Washer 00 Valve, Throttle (.0) 0 Cap, Plunger 000 Spring, Plunger 0 Plunger, Starter 0 00 Spring, Air Adjuster 00 Screw, Air 000 Spring, Throttle Adjuster 0 Screw, Throttle Stop 00 Jet, Pilot (#0) 00 Washer, Jet, Main C 00 Screw and Washer 0 Bolt, Banjo 0 O-Ring 00 Jet, Main (#0) 0 0 Float Chamber 00 Float 0 Cap 000 Packing, Float Chamber Valve, Needle (.) 00 Arm, Float 0 Pin, Float 00 Packing, Needle Valve Asm., Carburetor (Incl. -0) 00 Jet, Needle (0-) 0 000 E-Ring /0

TOOL KIT TRAIL BLAZER 0 A0BACA Pouch, Tool Kit 0 Wrench, Box, Special 0 Wrench, 0- Spanner 0 Screwdriver 0 Gauge, Tire Pressure 0 Asm.,ToolKit(Incl.-) 0 Manual, Owners, 0 ATV Supplement, Manual, Owners, 0 Trail Blazer /0 C

This page left blank intentionally.

PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN 0 /0