More time on the road. Illustrated Parts List

Similar documents
More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RT-11109A-AT Jun 2005

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTO-16109A-AT Jun 2005

More time on the road. Illustrated Parts List

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTO-9109B-AT Jun 2005

More time on the road. Illustrated Parts List

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTLO-9118A-MT Jun 2005

More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTLO-18918B Feb 2006

Eaton Fuller Heavy Duty Transmissions Illustrated Parts List FRO-16210C December 2002

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUX. COUNTERSHAFT PUMP... 4 OIL COOLER/CONNECTIONS... 4 AUX. COUNTERSHAFT PUMP...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUX. COUNTERSHAFT PUMP... 5 OIL COOLER/CONNECTIONS... 5 AUX.

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

More time on the road. Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR SHIFT ASSY... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT ASSY... 9 INPUT SHAFT & DRIVE

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUX. COUNTERSHAFT PUMP... 5 OIL COOLER/CONNECTIONS... 5 AUX.

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)...

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 CASE ASSY... 4 COUNTERSHAFT & BRGS(AUX)... 6 COUNTERSHAFT ASSY... 7 ELECTRONIC CONTROL UNIT...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Transcription:

More time on the road Illustrated Parts List RTO-09A-AT July 00

Contents How To Use The Illustrated Parts List... AIR SYS-POWER SYNCHRO... AIR SYS-RANGE...5 AUXILIARY DRIVE GEAR... BAR HOUSING ASSY... CASE (AUX)... CASE (FRONT)...0 CONVERTER HOUSING ASSY... COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY...5 ECU CONTROLS... AUTO SHIFTER ASSY... ECU CONTROLS... BAR HOUSING COVER ASSY... FILTER REGULATOR...9 HARNESSES & HARDWARE...0 HARNESS ASSY-TORQUE CONV...0 HARNESSES & HARDWARE... HARNESS ASY-AUTO SHIFTER... INPUT SHAFT & DRIVE GEAR... KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)...5 MAINSHAFT ASSY... MISCELLANEOUS... OIL LINES-POWER SYNCHRO...9 OIL PANS & OIL LINES...0 OIL PAN-LOW PROFILE...0 OIL PANS & OIL LINES... OIL PAN-LOW PROFILE/RT... OIL PANS & OIL LINES... OIL PAN-OFFSET... OIL PANS & OIL LINES... OIL PAN-STANDARD... POWER SYNCHRONIZER...5 RANGE CYLINDER... REVERSE IDLER... STATOR SUPPORT ASSY... TORQUE CONVERTER ASSY...9 Appendix...0

How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

Group: AIR SYS-POWER SYNCHRO 5 0--9 AIR SYS-POWER SYNCHRO 0 ELBOW /" 555 HOSE ASSY " 5 555 HOSE ASSY 9-/" 9 HOSE CLAMP 5 ELBOW /"

Group: AIR SYS-RANGE 9 5 0 000--9 AIR SYS-RANGE K-99 RANGE VALVE KIT A - 5 55 GASKET K-,K-99 9 PLUG 000 INSERT VALVE,05 5 X--500 LOCKWASHER 5/" X--5 SCREW 5/"-X" 0 ELBOW /" 5555 HOSE ASSY " 9 5550 HOSE ASSY " 0 0 ELBOW /" 5 ELBOW /" 5

Group: AUXILIARY DRIVE GEAR 9 5 0-/9 Aux DG AUXILIARY DRIVE GEAR SNAP RING K-9,K-90,K- 5,K-,K-,K-9,K-0 0 SNAP RING RETAINER RTO ONLY K-0 SNAP RING K-9,K-0 5550- BOX BEARING 5550,5550 K-9,K-90,K- 5,K-,K- 5 BEARING RETAINER X--5 CAPSCREW X /"-X" 5 -O- RING K-9,K-90,K- 0,K-,K- 5,K-,K- 9 K- NO LONGER AVAILABLE 0059

Group: BAR HOUSING ASSY 0 5 9 0 * 9 5 999 9 5 0--9 * Spacer not applicable to all models refer to parts listing. BAR HOUSING ASSY K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY 0 GASKET 9 K-,K-5,S- 09 SPRING K-5,K-,K-,K-9,K-0,S- X--00 STEEL BALL /" 5 5900 GASKET K-,S- 9 SHIFT SENSOR SWITCH 55 K-,S- 9 ACTUATING SWITCH PIN S- X--9 CAPSCREW /"-X" 9 5 ROLL PIN 5 S- 0 K-90 SENSOR UPDATE KIT 5,K - X--0 PLUG K- NEUTRAL SWITCH KIT 0 9 ACTUATING SHAFT 0 K-,S- SWITCH 0 SPRING S- 5 00 YOKE BAR LOW/REVERSE S- 0 LOCKSCREW 5 S- YOKE LOW/REVERSE S- 59 YOKE BAR ST/ND S- 9 900 SHIFT YOKE 099 ST/ND S- 5 SHIFT BLOCK ST/ND S- 59 YOKE BAR RD/TH S- 0 SHIFT BLOCK 0 RD/TH S- 5 90 SHIFT YOKE 0 RD/TH S- SPACER USE FOR RTO,B-RATIO,ATE K-90 MODELS ONLY 999 S- SHIFT BAR HSG ASSY 59 COMPLETE

Group: CASE (AUX) * OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor 9 0 9 0 5 5 * Note Items & / Magnetic Speedometer Openings: Use 9 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #0 Plug 0500--9 CASE (AUX) K-5 OIL SEAL TOOL KIT K- OIL SEAL W/SLINGER 909 00 00 K-9,K-90,K- 5,K-,K- X-L- CAPSCREW 5 /"-X-/" S- REAR BRG COVER ASSY 00 5 LIFTING EYE 55 GASKET K-,K-,S-,S-9 0 PLUG-MAGNETIC S-,S-9,S-,S- 05 -O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 095 SEAL 095 SENSOR SEAL O-RING NOT REQUIRED S-,S-9 9 0 PLUG-MECHANICAL S-,S-9,S-,S- 0 -O- RING S-,S-9,S-,S- 99 BUSHING S-,S-9 X-L-0 CAPSCREW /"-X-/" 9 REAR BEARING COVER 0 GASKET K- 5 9 REAR HOUSING 5 GASKET K-,S-,S- X--9 CAPSCREW /"-X-/" X-L-0 CAPSCREW /"-X-/" X-L-05 CAPSCREW /"-X" X-L- CAPSCREW /"-X" 909 COLLAR K-,K-,S-

,S-9 9 0 GASKET K-,K-,S-,S-9 0 X-- CAPSCREW /"-X-/" 9

Group: CASE (FRONT) 5 5 9 0 0 9 05--9 9 CASE (FRONT) S-5 CASE ASSY 5 MAGNET S-5 X-- CAPSCREW /"-X/" 55 PTO COVER 05 5 0509 GASKET K-,K- X--005 NUT X 000 5/"- X-0-005 WASHER X 000,X0 000. X.0,X0 00 55 STUD,59 5/" X -/" 9 X--5 CAPSCREW /"-X/" NOT USED ON ATE MODELS 0 009 PTO COVER 59,005 NOT USED ON ATE MODELS 050 GASKET 00 K- 50 GASKET K-,K-,K- 50,K-5 X--0 PIPE PLUG /" 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 00 STUD 59 X-0-005 WASHER X 000,X0 000. X.0,X0 00 9 X--005 NUT X 000 5/"- 0 9 STUD DOWEL X--0 CAPSCREW /"-X-/" X-0-0 NO LONGER AVAILABLE /" PLAIN 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--00 PIPE PLUG X 00 0 S-5 S-5

Group: CONVERTER HOUSING ASSY 0 5 9 0 0 5 5 50 9 9 5 0 5 5 5 00--9 CONVERTER HOUSING ASSY X--0 CAPSCREW /"-X-/" X-L- CAPSCREW /"-X-/" X-L- CAPSCREW /"-X-/" A-55 VALVE ASSY X--0 PIPE PLUG /" 5 GASKET K-,K-R,K-,K-5 5 PLATE 5 GASKET K-,K-R,K-,K-5 X--0 PIPE PLUG X 00 /" K- ELBOW KIT 000 9 09 -O- RING K-,K-5,K-,K-9,K-95 0 X-L-0 CAPSCREW /"-X/" 5 LIFTING EYE 90 DEG. K- ENG SPEED SENSOR KIT 59 50 -O- RING K-,K-5,K- 5 INSTRUCTION TAG 5 X--0 SCREW /"-0X" K-9 OIL PUMP KIT 00,0 X-C-0 CAPSCREW /"-X-/" 9 SEAL RING 5550 K-,K-50,K- 5,K-9 9 0 -O- RING K-,K-50,K- 5,K-9 0 0 FILTER BOWL X--05 SCREW X 0 /"-X-/" X--0 CONICAL WASHER /" 50 OIL FILTER K-

0 -O- RING K-,K-,K-5 5 5 NIPPLE A-5 RELIEF VALVE ASSY K-5,S-05 09 -O- RING K-,K-5,K-9 0 PLUG K-9 K- CONVERTER HOUSING 00,00 BOLT ACCESS KIT K-5 # CONVERTER HSG KIT 09 SNAP RING K-9 0 PUMP GEAR 9 X--00 NUT 5/"- 50 SEAL RING K-,K-,K- 9,K-50,K-990 5 A-9 FILTER BYPASS VALVE ASSY A - 0 A - 9 K-R,K-5,S- 05 5 0509 GASKET K-,K- 5 55 PTO COVER 05 5 X-- CAPSCREW /"-X/" 0 5 ELBOW /"

Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS COUNTERSHAFT & BRGS(AUX) 9 BEARING K-9,K-90,K- 5,K-,K-,S-,S- A-555 NO LONGER AVAILABLE C/S - D/G 955 BEARING K-5 SNAP RING K-90,K-5,K-,K-9

Group: COUNTERSHAFT ASSY 5 5 9 0 5 0-/9 CS/RT COUNTERSHAFT ASSY SNAP RING K-9,K-90,K- 5,K-,K-,K-9,K-0 BEARING K-9,K-90,K- 5,K-,K- K-9 CNTRSHFT-UPPER 959 K-95 CNTRSHFT-LOWER 00, X--E KEY 5 5 ROLL PIN 00 KEY 9 00 ST GEAR-CNTRSHFT 9,0 0 ND GEAR-CNTRSHFT 95 9 059 OD GEAR-CNTRSHFT 9,9,0,0 0 595 PTO GEAR - LOWER 0 00 PTO GEAR - UPPER 055 DRIVE GEAR-CNTRSHFT 90,9,09,00,00 99 SNAP RING 0599 BEARING 0 059 K-9,K-90,K- 5,K-,K- 005 RETAINER 95 ROLL PIN NO LONGER REQUIRED 5 X--005 CAPSCREW 5/"-X-/" 5

Group: ECU CONTROLS Sub-Group: AUTO SHIFTER ASSY 5 * 5 50 50 * 50 5 0--9 * Indicates connection for Auto Shifter Harness Assembly ECU CONTROLS AUTO SHIFTER ASSY K-9 AUTO SHIFTER KIT A - 55,K - 5 K-9R REMAN AUTOSHIFTER K - 00 KIT 5 9 -O- RING 90 GASKET 59 X-0-00 WASHER /" X--0 CAPSCREW /"-X-/" 5 YOKE X--00 NUT /"-0 50 9 SHIFT SENSOR SWITCH 55

D N P D N P Group: ECU CONTROLS Sub-Group: BAR HOUSING COVER ASSY 9 Option A 0 9 5 9 5 9 Option B SOFTWARE NO. 9 Option C SOFTWARE NO. Eaton Eaton Note: Three bracket options are available for mounting shift cable item 9. 000--9 ECU CONTROLS BAR HOUSING COVER ASSY.00 CEEMAT ECU P/N CHART X--90 CAPSCREW /"-X5" X-0-05 WASHER /" X--0 NUT /"- 0009 SHIFT CONTROL LEVER 5/ POSITION 000 SHIFT CONTROL LEVER POSITION 5 000 SHIFT INDICATOR PLATE 5 POSITION 5 000 SHIFT INDICATOR PLATE POSITION 5 0005 SHIFT INDICATOR PLATE POSITION WASHER 5 5 WASHER X--05 NUT X 9 0 9 0005 BRACKET OPTION A - USE X--90 CAPSCREWS 9 00055 BRACKET OPTION C - USE X--90 CAPSCREWS 9 0005 BRACKET OPTION B - USE PCS 0005 AND X--0 CAPSCREWS W/THIS BRACKET 0 0005 CLAMP 0009 -U- BOLT X--00 CAPSCREW /"-X-/" X-- CAPSCREW 9 /"-X-/" 5 0 GASKET 95 BREATHER 9 BUSHING X--05 PIPE PLUG

9 X--5 CAPSCREW /"-X-/"

Group: FILTER REGULATOR NSS 5 0 9 05--9 NSS Not Sold Separately FILTER REGULATOR K-9 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 5 0 ELBOW X--0 PIPE PLUG /" NPT 0 ELBOW /" 5 -O- RING K-0 9 A-5 FILTER REGULATOR - PSI K-0 ASSY 0 X--00 LOCKWASHER /" X--0 SCREW /"-0X-/" 9

NUTSIDE NUTSIDE Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV BYP 5 INT 5 0 9 0 9 Latest Design 00--9 HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV A-559 HARNESS ASSY 009 SPACER 9 K-0 BRACKET KIT 005,0 0 X-L- CAPSCREW /"-X-/" 5 CLAMP X--09 JAM NUT /"-0 X-0-05 WASHER /" K-0 BRACKET KIT 005,0 0

S S Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASY-AUTO SHIFTER S 55 5 P P P P 000--9 5 HARNESSES & HARDWARE HARNESS ASY-AUTO SHIFTER K-9 AUTO SHIFTER KIT A - 55,K -

Group: INPUT SHAFT & DRIVE GEAR 5 0 9 05--9 INPUT SHAFT & DRIVE GEAR 0 INPUT SHAFT OIL TUBE S-0 90 SNAP RING K-5,K-,K-,K-0 50 BEARING K-9,K-90,K- 5,K-,K- SPACER 5 50 SNAP RING K-9,K-90,K- 5,K-,K-,K-9,K-0 0 DRIVE GEAR 9 PISTON RING K-9,K-50,K-990 PISTON RING K-9,K-50 9 S-0 INPUT SHAFT ASSY 95 K-9,K-5,K-,K- 0 0 BUSHING K-9,K-90,S-0

KITS & ASSEMBLIES K-9 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K- GASKET KIT K-9,K-90,K- 5,K-,K- K- OIL SEAL W/SLINGER 909 00 00 K-9,K-90,K- 5,K-,K- K-9 BASIC REBUILD KIT ATE K-90 BASIC REBUILD KIT ATR K-0 FILTER REGULATOR KIT K- OIL FILTER KIT K-990 K-5 AUTO-SHIFTER KIT K-R REMAN HYDRA VALVE K -,K - 05 KIT K- CONVERTER HOUSING 00,00 KIT K-90 STATOR SUPPORT KIT K-9 INPUT SHAFT KIT K-9R REMAN PWR SYNCHRO K - 09 B-RATIO-AT/ATS KIT K-9R REMAN PWR SYNCHRO K - 0 A-RATIO-ATR KIT K-9 CONVERTOR SEAL KIT K-90,K-9,K- 5,K-R,K- R K-00R REMAN PWR SYNCHRO K - 0 B-RATIO-ATR KIT K-0 OIL PAN RETRO KIT STANDARD K-9 KEY & WASHER KIT CONTAINS -SIDED KEY K-50 OIL PUMP KIT K- POWER SYNCO LUBE KIT K-5 # CONVERTER HSG KIT K-0 REPL KIT-DRIVE GEAR 005 B-RATIO K- ENG SPEED SENSOR KIT 59 K- BALL SWITCH KIT K- BOLT ROTATED LINE KIT K- BOLT OIL LINE KIT K- BOLT OIL LINE KIT K-R REMAN -D CNVTR KIT K - 0 K-R REMAN -C CNVTR KIT K - 0 K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY K-5 BASIC OVERHAUL KIT AT/ATS K- BASIC OVERHAUL KIT ATE K- BASIC OVERHAUL KIT ATR K-R REMAN PWR SYNCHRO K - 0 A-RATIO-AT/ATS KIT K-0 -O- RING KIT-RANGE K-9,K-90,K- 5,K-,K- K-9 SMALL PARTS KIT ATR K-0 SMALL PARTS KIT AT/ATS/ATE K- CYLINDER KIT-RANGE K- THROTTLE SENSOR KIT K - 5 5" CABLE K-5 THROTTLE SENSOR KIT K - 505 0" CABLE K- THROTTLE SENSOR KIT K - 0" CABLE K- SUMP TUBE RETURN KIT K - 0 K-9 OIL PUMP KIT 00,0 K-9 OIL PAN RETRO KIT LOW PROFILE K-95 OIL PAN RETRO KIT OFFSET K-9 COUNTERSHAFT REPL 959 KIT K-95 COUNTERSHAFT REPL 00, KIT K-90 SENSOR UPDATE KIT 5,K - K-9 AUTO-SHIFTER HARNESS A - 55,K - KI K-9 AUTO-SHIFTER HARNESS K - 9 VOLT KIT K-9 AUTO SHIFTER KIT A - 55,K - 5 K-9R REMAN AUTOSHIFTER KIT K - 00

K-990 " CONV. REBUILD KIT K-5 OIL SEAL TOOL KIT S-0 INPUT SHAFT ASSY 95 K-9,K-5,K-,K- S- STATOR SUPPORT ASSY 9 K-90 S-5 CASE ASSY 5 S- SHIFT BAR HSG ASSY 59 COMPLETE S-05 CONVERTER HOUSING ASSY S- REAR BRG COVER ASSY 00 AT-ATS S-9 REAR BRG COVER ASSY 00,05,0009 ATE,00,S - 55 S - 50 S- RANGE SECTION ASSY A-RATIO/AT-ATS S- RANGE SECTION ASSY B-RATIO/AT-ATS S-9 OIL PAN COVER ASSY LOW PROFILE K-9 S-0 OIL PAN ASSY OFFSET K-95 S- MAINSHAFT ASSY 00,09

Group: MAINSHAFT & SYNCHRO(AUX) 5 Universal Joint Yoke 0 050--9 MAINSHAFT & SYNCHRO(AUX) 9 SPRING K-9,K-90,K- 5,K-,K-,K-9,K-0 A- SYNCHRONIZER ASSY 09,09,A - HI RANGE 59 95 SLIDING CLUTCH A-5 SYNCHRONIZER A - 9,A - 5 LO RANGE ASSEMBLY 5 90 MAINSHAFT 00 90 SPACER REDUCTION GEAR 0 WASHER K-0 50 BEARING K-9,K-5,K- 09 ROTOR 95 5 NUT 95 5

Group: MAINSHAFT ASSY * * 9 * * 0 5 * 0--9 -Sided Key Design Hex (-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY 05 -SIDED KEY 000 K-9,K-0 K-9 KEY & WASHER KIT CONTAINS -SIDED KEY S- MAINSHAFT ASSY 00,09 50 ROLL PIN S- 50 SNAP RING 5 K-9,K-90,K- 5,K-,K-,K-9,K-0 5 5 REVERSE GEAR- 0 MAINSHAFT 9 SPACER 5 K-9,K-0 00 WASHER.9-WHITE 5 K-9,K-9,K-0 00 WASHER.5-GREEN 5 OPTIONAL 00-00 OR K-9,K-9,K-0 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.59-ORANGE 5 OPTIONAL 00-00 OR K-9,K-9,K-0 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 005 WASHER.-PURPLE 5 OPTIONAL 00-00 OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.9-YELLOW 5 OPTIONAL 00-00 OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.-BLACK 5 OPTIONAL 00-00 OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 000 WASHER.-BLUE 5 K-9,K-9,K-0 SLIDING CLUTCH K-5,K-,K- 9 5 LO GEAR-MAINSHAFT 0 09 ST GEAR-MAINSHAFT 9

090 ND GEAR-MAINSHAFT 9 9 OD GEAR-MAINSHAFT

MISCELLANEOUS 005 SHIFT DIAGRAM LABEL 5 POS REVERSE FORWARD 00 SHIFT DIAGRAM LABEL 5 POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 00 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 0 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 0 SILICONE LUBE OZ (.59 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-,K-5,K-,K-,K- 90,K-990 0 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-,K-0,K-

Group: OIL LINES-POWER SYNCHRO 5 9 055--9 OIL LINES-POWER SYNCHRO 5 HOSE ASSY K-,K- CONNECTOR STRAIGHT K-,K-,K- ELBOW 90 DEGREE K-,K-,K-,K- OIL RESTRICTOR K-,K-,K-,K- 9 5 CLAMP 9

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE 55 5 5 5 9 0 9 0 5 0--9 Low/Oil OIL PANS & OIL LINES OIL PAN-LOW PROFILE 000 ELBOW 59 0599 SUMP RETURN TUBE LH 059 ELBOW 90 DEGREES 09 -O- RING PLUG 9 GASKET 0 X-C-500 CAPSCREW X-/" 0 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5 5/"-X" 9 09 -O- RING 0 CONNECTOR 55005 OIL FILL TUBE STANDARD 5500 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"- 0

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE/RT 55 5 5 5 9 0 9 0 5 0--9 Low/Rt OIL PANS & OIL LINES OIL PAN-LOW PROFILE/RT 000 ELBOW 59 059 SUMP RETURN TUBE RH PLUG 09 -O- RING PLUG 9 GASKET 0 X-C-500 CAPSCREW X-/" 0 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5 5/"-X" 9 09 -O- RING 0 CONNECTOR 55005 OIL FILL TUBE STANDARD 5500 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"-

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-OFFSET 9 0 0 9 5 59 5 5 9 5 5 9 9 5 55 5 5 Special Application 0--9 OS/Oil OIL PANS & OIL LINES OIL PAN-OFFSET 000 ELBOW 59 00 TUBE 59 CONNECTOR 09 -O- RING QUANTITY AS REQUIRED 5 0 COVER ELBOW 0 SIDE SLOPE TUBE 9 00 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5/"-X" 9 09 -O- RING 0 CONNECTOR X--50 CONICAL WASHER 0 5/" X-L-50 CAPSCREW 0 5/"-X-/" 09 -O- RING A-55 VALVE ASSY 5 005 CAP 55 0 SEALING WASHER 5 X-L-50 CAPSCREW 5/"-X-/" 5 009 GASKET 5 PLUG 59 00 GASKET 0 00 ADAPTER

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-STANDARD 55 5 5 5 9 5 0 5 059-0-9 OIL PANS & OIL LINES OIL PAN-STANDARD 000 ELBOW 59 00 TUBE 59 CONNECTOR 09 -O- RING 9 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5/"-X" 0 CONNECTOR 550050 OIL FILL TUBE STANDARD 5500 DIPSTICK 55000 STANDARD 09 -O- RING A-55 VALVE ASSY 5 005 CAP 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"-

Group: POWER SYNCHRONIZER 0 5 05--9 POWER SYNCHRONIZER 0 K-R REMAN PWR SYNCHRO K - 0 KIT 0 GASKET K-,K-9R,K- 9R,K-00R,K- R 55 ROLL PIN X-0-0 WASHER 9/" X-- CAPSCREW /"-0X-/" 5 X-L- CAPSCREW /"-X-/" X-L- CAPSCREW /"-X5" 5

Group: RANGE CYLINDER 5 5 9 0 05--9 RANGE CYLINDER X-L-0 CAPSCREW /"-X-/" 990 CYLINDER COVER 9 GASKET K-,K-0,K- -O- RING K-0,K- 5 PISTON 5 K- X-L-0 CAPSCREW /"-X-/" X--00 NUT 5/"- 5 -O- RING K-0,K- 9 95 YOKE BAR 0 5 BUSHING A-5 5 -O- RING K-0,K- A-5 RANGE CYLINDER ASSY 5 K- GASKET K-,K-0,K- X--5 CAPSCREW /"-X-/" 5 0 SHIFT YOKE 0 BRACKET

Group: REVERSE IDLER 5 Latest Design 5 9 0-/9 RI Old Design REVERSE IDLER X--00 NUT 5/"- WASHER K- 09 WASHER K-,S-5 BEARING 0500 K-9,K-90,K- 5,K-,K- 5 5 REVERSE IDLER GEAR 09 0 WASHER K- K- IDLER SHAFT REPL KIT 09 50 PLUG 9 NO LONGER AVAILABLE 0 RETAINING RING K- X--00 CAPSCREW 5/"-X-/

Group: STATOR SUPPORT ASSY 9 5 0--9 STATOR SUPPORT ASSY 9 SEAL RING K-9,K-50,K-990 S- STATOR SUPPORT ASSY 9 K-90 9 GASKET K-,K-9,K- 50,K-5,S- X--00 STEEL BALL /" 5 SPRING PLUG X-L- CAPSCREW /"-X-/" 0 -O- RING K-9 9 X--0 PIPE PLUG /" NPT

Group: TORQUE CONVERTER ASSY 5 0 00--9 TORQUE CONVERTER ASSY 0 X--5 CAPSCREW /"-X" 0 PILOT -O- RING K-9,K-50,K-990 9 SEAL RING K-9,K-50,K-990 9 SNAP RING K-9,K-990 5 K-R REMAN -D CNVTR KIT K - 0 5 K-R REMAN -C CNVTR KIT K - 0 9

Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. 5/" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) 50 50 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 50 50 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 50 ft 5/" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) 50 50 ft Port Black (P) 50 50 ft Splitter Blue (SP) 50 50 ft Deep Reduction Green (H/L) 550 50 ft Sheathing 00 50 ft /" Air Lines Line Type Line Color Order Part No. Length Supply White 5 50 ft Port Black 0 50 ft Sheathing 0000 50 ft 050-/9 AL Chart 0

Copyright Eaton and Dana Corporation, 00. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call -00--HELP (5) hours a day, days a week (Mexico 00-00--5), for more time on the road. Or visit our web site at www.roadranger.com. 00 Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A. www.roadranger.com