Dixon Automatic Tool, Inc. World-Class Assembly and Automation Technology for the New Millennium

Dixon Automatic Tool, Inc. World-Class Assembly and Automation Technology for the New Millennium DIXON AUTOMATIC TOOL Main Facility, Rockford, IL DIXON AUTOMATIC TOOL Production Facility, Rockford, IL Dixon Automatic Tool is a privately owned company in the United States located in Rockford Illinois. The Company was established in 1946, and first specialized in the design and development of high-speed feed systems for military weapons. In the early 1950's the company redirected its focus toward the growing need for assembly automation. Dixon maintains a high standard of engineering and manufacturing excellence. Every Dixon product is engineered and customized to assure effective handling of piece parts, and to meet the customer's exacting assembly criteria. The proven reliability of Dixon products makes them a preferred choice for many major manufacturers and machines builders. Dixon's Products are widely used throughout the United States and many industrialized countries.

Dixon Automatic Tool, Inc. The Products Group provides: Auto-Fed Hand-Held and Auto-Fed Screw/Nut Drivers Part Placers Placer/Presses Feed Systems Part Escapements, and Placement and Screw/Nut driving Stations The Dixon Products Group specializes in difficult to fasten, place or press parts. Stations can be furnished complete with vibratory feeder bowl, tooling and controls ready to be installed on your assembly system. Auto-Fed Screw/Nut Drivers Part Placers Placer Presses Feed Systems Part Escapements

Auto-Fed Hand-Held and Auto-Fed Screw/Nut Drivers Dixon has been a pioneer in the development of automated screwdriving machinery with nearly 60 years experience in the field. Dixon's track-fed and blow-fed Screw/Nut Drivers provide cost-effective solutions to a wide range of assembly applications. Track Fed No parts photo No parts photo SD-107 SD-110 SD-111 SD-122 SD-127 SD-164 Blow Fed Tube Fed Hand Held No parts photo No parts photo No parts photo SD-2000 Series SD-120 SD-200 Stoger Drivers

Dixon offers a complete line of Auto-Fed Placing Stations to meet a wide range of part placing and pressing requirements. All part placers include a tooled vibratory bowl feeder, custom tooling, and controls for stand-alone or assembly system operation. Strokes up to 5" (127mm) Press forces up to 500 lbs. (220N) Cycle rates to 80/ppm Part Placers Track Fed No parts photo AP-107 AP-110 AP-111 AP-122 AP-127 AP-130 Track Fed Blow Fed Tube Fed No parts photo No parts photo AP-140 AP-171 AP-360 AP-2000 Series AP-120

Dixon AO-700 Placer/Presses are an air-oil intensifier cylinder to place and press a wide range of parts. Features are: Placer/Presses Rapid air advance and hydraulic power stroke Custom tooling and feed systems Positive targeting of piecepart into target part Simultaneous place and press part Standard press force to 9 tons Standard placement strokes up to 6" (150mm) Built-in sensing to verify assembly requirements Heavy-duty "C" frame construction Optional fixtures and load cell monitoring AO-700

Feed Systems Feed Systems... Text?? No parts photo No parts photo P.O.C. Feeder Stainless Steel

Parts Escapements Parts escapements... Text?? No parts photo No parts photo Air Mechanical

Auto-fed Part Placers Models AP-107, AP-11O, AP-171 Model AP-110 Part Placer complete with vibratory bowl feeder, inclined feed track, two-stage transfer escapement, feeder controls with full-track sensing, and column. Model AP-107 Part Placer complete with hopper feeder, inclined feed track, twostage transfer escapement, and column. Model AP-107 Model AP-107 Part Placer with 175 pounds (778N) pressing force, tooled to feed, place, and press special truss headed fasteners into saw handles. The square shank section below the head is pressed into saw handles to keep the fastener from rotating. Model AP-171 Proven Reliability Retoolable Part Placement Verification Low Maintenance These Auto-fed Part Placers are designed to provide higher production rates than basic Pick & Place models. Placement rates up to 80 per minute are obtainable. The placing heads are available with strokes from 2-inches (50.8mm) to 5-inches (127mm). A two-stage transfer escapement assures positive insertion of each piecepart into the placement jaws. The placement jaws are mechanically opened as each piecepart is properly placed into the workpiece with verification sensing. Each model is selected based on the assembly application. The Model AP-107 Part Placer is primarily used for operator assisted workstations. Tooling will provide for pieceparts up to.56-inch (14mm) in diameter, and lengths up to 1-inch (25.4mm). All of the AP- 100 Series Placing Heads have a pressing force ranging from 40 pounds (178 N) to 175 pounds (778 N) at 90 PSI (6.3 Bar). An optional load cell can monitor pressing force. Model AP-110 Two Model AP-110 Part Placers on 5-inch centers tooled to feed and press different sized rivets into a clutch plate sub-assembly. Model AP-110 Part Placer tooled to feed, place, and press a round head drive screw to retain a nameplate on a casting. Model AP-171 Robotic Placer Head complete with Trav-a-track and two-stage escapement. The Head is positioned by a Cartesian Robot to place 13 pal nut inserts into an automotive panel. Model AP-110 Part Placers are furnished with vibratory bowl feeders up to 36 inches (914mm) in diameter. Vibratory feed systems will have cast bowls or stainless steel bowls. As an option, the bowls can be coated for delicate parts or for sound reduction purposes. All vibratory bowl feeders are furnished with a "full-track feeder shutoff" sensing control. An optic sensor automatically stops and starts the feeder when a predetermined number of parts are in the feed track. This feature reduces the amount of piecepart tumbling in the feeder. Standard tooling using an inclined feed track can handle parts up to.56-inch (14mm) in diameter. The maximum shaft length of a headed piece part is 2-inches (50.8mm). Control options can be selected to meet the requirements of each application.

Auto-fed Part Placers Models AP-107, AP-11O, AP-171 Placing Head Features: (100 Series Head Shown) Head Cover (shown as cutaway) Cover slides upward for access to head. Sensing Assembly Allows confirmation of piecepart placement. Proximity Switch Initiates return strokes after proper placement of part. Placing Cylinder Cushioned at both ends. Sensor shaft operates inside cylinder. Opening Cam Assembly Part placing jaws are mechanically opened as the piecepart engages workpiece. Hardened Jaws Custom machined to grip and align piecepart. Junction Box Valve and terminal strip. Return Switch Signals head in returned position. Pretravel Assembly Controls piecepart confinement within the placement jaws. Intermediate Side Switch Provides a signal for any auxiliary function such as timers, index table, transfer systems, etc. Optional Load Cell Allows monitoring of pressing force. Standard AP-100 Series Placing Head Strokes up to 5-inches (127mm) AP-107 Dimensional Data 4.25" AP-110 Dimensional Data 2.13" 4.75" 4.25" 8.0" 8.0" 2.13" 29.0" 27.0" Ref. NOTE: Baseplate size varies with bowl size. 15-inch bowl shown. We reserve the right to make further technical changes without notice. CAD drawings are available 6.0" 25.0" Ref. Typical parts for Model AP-107 Typical parts for Models AP-110 and AP-171 DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 51AP107

Auto-fed Part Placers Models AP-111, AP-12O, AP-127 Proven Reliability Retoolable Part Placement Verification Low Maintenance Model AP-111 Part Placer with vibratory bowl feeder, optional supply hopper, inline vibratory feed track, two-stage transfer escapement, and feeder control with full-track sensors. Model AP-127 Part Placer with vibratory bowl feeder, inline vibratory feed track, two-stage transfer escapement, feeder control with full-track sensing, and an extended column structure. Each Part Placer may be selected for a particular application based on the part geometry and placement requirements. The Placing Heads are available with standard placement strokes from 2-inches (50.8mm) up to 5-inches (127mm) with a range of pressing forces from 40 pounds (178N) to 175 pounds (778N) at 90 PSI (6.3 Bar). Placement rates up to 80 per minute are obtainable. This feature sets them apart from basic pick and place units, which are much slower. The two-stage transfer escapement used on both the Model AP-111 and AP-127 Part Placers assures positive insertion of each piecepart into the placement jaws. The escapements may be actuated either by a mechanical linkage or by an air cylinder depending on the piecepart size and tooling application. A shuttle type escapement on the Model AP-120 Part Placer also assures positive insertion of each piece part into the placement jaws. Each piecepart is properly placed (or pressed) into the workpiece with verification sensing. Model AP-111 Part Placer tooled to feed and place terminal springs onto a buss bar. Model AP-111 Part Placer tooled to feed, place, and press an off-set cam onto a D.C. motor shaft. Model AP-127 Part Placer tooled to feed and place a nylon gear onto a motor shaft. Typical parts for Models AP-111 and AP-127 The maximum piecepart size for the Model AP-120 with standard tooling is.75-inch (19mm) diameter, and lengths of 2-inches (50.8mm). Models AP-111 and AP-127 can handle piecepart sizes up to 2.5-inches (64mm) in diameter, and 4-inches (102mm) in length. Vibratory bowl feeders can be tooled up to 36 inches (915mm) in diameter. Vibratory feed systems will have either cast bowls or stainless steel bowls. As an option, bowls can be coated for delicate parts or for sound reduction purposes. An optional load cell can monitor pressing force. Control options can be selected to meet the requirements of each application. Model AP-120 Part Placer with vibratory bowl feeder, feed tube, shuttle escapement, feeder control with full-feed tube sensing. Model AP-120 Part Placer tooled to feed, place, and press a gear shaft into a motor housing. Typical parts for AP-120. Model AP-120 Part Placer tooled to feed, place, and press a worm pinion onto a D.C. motor shaft.

Auto-fed Part Placers Models AP-111, AP-12O, AP-127 Placing Head Features: (100 Series Head Shown) AP-111 Dimensional Data Head Cover (shown as cutaway) Cover slides upward for access to head. 2.13" 24.0" Ref. Sensing Assembly Allows confirmation of piecepart placement. 4.0" 4.25" Proximity Switch Initiates return strokes after proper placement of part. 5.25" 29.0" Ref. Placing Cylinder Cushioned at both ends. Sensor shaft operates inside cylinder. AP-120 Dimensional Data Opening Cam Assembly Part placing jaws are mechanically opened as the piecepart engages workpiece. Hardened Jaws Custom machined to grip and align piecepart. Junction Box Valve and terminal strip. 2.13" 4.75" 4.25" 8.0" 27.0" Ref. 20.0" Ref. Return Switch Signals head in returned position. Pretravel Assembly Controls piecepart confinement within the placement jaws. AP-127 Dimensional Data Intermediate Side Switch Provides a signal for any auxiliary function such as timers, index table, transfer systems, etc. Basic AP-100 Series Placing Head 2.13" 5.25" 4.25" 25.0" Ref. Optional Load Cell Allows monitoring of pressing force. 12.5" 32.0" Ref. NOTE: Baseplate size varies with bowl size. 15-inch bowl shown. We reserve the right to make further technical changes without notice. CAD drawings are available Typical parts for Models AP-111 and AP-127 DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 51AP111

Model SD 122 Screw/Nut Drivers Model SD-122-1 with Inclined Feed Track Dimensional Data 5.00" 26.0" REF 6.00" 3.50" 24.0" REF Typical Driving Applications Model SD-122-1 Screw/Nut Driver with Sound Enclosure over Feeder and Supply Hopper The Model SD 122 Screw/Nut Drivers are designed to drive threaded parts horizontally. Depending upon the geometry of the threaded part or fastener, the method of transferring the part to the placement jaws from the feeder may vary considerably. The mounting structure for the feed system and driver must be designed accordingly. This mounting structure can allow the driving head to be positioned at almost any angle to suit the customer s requirements. The Model SD-122 Screw/Nut Driver is available with 2 in. (51mm), 3 in. (76mm), 4 in. (1O2mm), and 5 in. (127mm) head strokes. This Screw/Nut Driver can be furnished with a range of driving speeds and torque capacities using either DC electric or pneumatic motors. A torque and depth sensing control verifies when a fastener is properly driven during each driving cycle. Torque control settings range from 4 inch-lbs. (.5 Nm) to 120 inch-lbs. (13.5Nm). Torque accuracy can be achieved in various ways depending on the torque requirement and specific driving application. Mechanical and electrical clutches satisfy a range wide of torque specifications, in addition to "stall" torque and DC electric torque/angle applications. Depth settings can be held to plus or minus two (2) turns with standard tooling. Closer depth tolerances can be achieved with optional controls. 4.25" MIN MT G HT. 6.8" APPROX. WH = Work Height of workpiece NOTE: We reserve the right to make further technical changes without notice. CAD drawings are available Typical Threaded Parts for Model SD-122-1 Fasteners are oriented and fed from a vibratory bowl feeder and the bowl size is selected to suit the fastener being fed. Bowl sizes can range from 6 inches (153mm) to 36 inches (914mm). Several basic options may be used to deliver the threaded piecepart or fastener to the driving head s placement jaws. Each piecepart is captivated within the jaws until it is properly engaged into the workpiece. The placement jaws are then opened mechanically.

Model SD 122 Screw/Nut Drivers Model SD-122-3 Screw/Nut Driver with Horizontal Inline Feed Track, Sound Enclosure and Supply Hopper. SD-122-2 Screw/Nut Driver with Blow Fed or Drop Tube delivering fasteners to placement jaws of driver Typical Threaded Parts for Model SD-122-3 Typical Threaded Parts for Model SD-122-2 Threaded Plastic Lure driven onto a pharmaceutical component. SD-122-2 Screw/Nut Driver with Sound Enclosure over Feeder and Supply Hopper Driving Head Features: Air Motor (Standard) Reversible or non reversible rotation with various torque ranges and speeds. Optional DC electric motors available. MC-9 Control-Pac Four-way valve and junction box with terminal strip. Other voltages and switch styles optional. Standard proximity switches are 24 VDC (PNP) pre-wired. Sensing Control Assembly Mechanism provides good-part sensing for both torque and depth applications. Proximity Switch Three proximity switches provided: returned position, intermediate (usually made just prior to screw entering work typically used for a reject timer), goodpart (forward). Optional Blocking Air Motor Valve Optional valve package used to control depth of fastener engagement to plus or minus 1/2 turn. Head Cover (shown in small photo at right) Slides upward for access to head. Head Cover cut away for illustration purposes DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 1240805

Model SD 127 Screw/Nut Drivers Model SD-127 with Sound Enclosure Model SD-127 Screw/Nut Driver The Model SD-127 Screw/Nut Driver offers an extended throat depth and is available with 2 in. (51 mm), 3 in. (76mm), 4 in. (lo2mm), and 5 in. (127mm) head strokes. This Screw/Nut Driver can be furnished with a range of driving speeds and torque capacities using either DC electric or pneumatic motors. A torque and depth sensing control verifies when a fastener is properly driven during each driving cycle. Torque control settings range from 4 inch-lbs. (.5 Nm) to 120 inch-lbs. (13.5Nm). Torque accuracy can be achieved in various ways depending on the torque requirement and specific driving application. Mechanical and electrical clutches satisfy a range wide of torque specifications, in addition to "stall" torque and DC electric torque/angle applications. Depth settings can be held to plus or minus two (2) turns with standard tooling. Closer depth tolerances can be achieved with optional controls. Fasteners are oriented and fed from a vibratory bowl feeder and the bowl size is selected to suit the fastener being fed. Bowl sizes can range from 6 inches (153mm) to 36 inches (914mm). The fasteners are fed into an inline vibratory track to an escapement mechanism. As an optional feature, a fiber optic sensor can be installed to shutoff the vibratory bowl feeder when the track is full. The escapement transfers and positions one fastener at a time into the placement jaws of the driving head. Each fastener is captivated within the jaws until the fastener s thread is properly engaged. The placement jaws are then opened mechanically. The SD-127 Screw/Nut Driver is designed for a broad range of threaded parts. Typical Application Typical Application Plastic Threader Cap Assembly

Model SD 127 Screw/Nut Drivers Driving Head Features: Air Motor (Standard) Reversible or non reversible rotation with various torque ranges and speeds. Optional DC electric motors available. Dimensional Data Note: Baseplate varies with bowl size: 12 inch ID bowl shown 32.0" REF MC-9 Control-Pac Four-way valve and junction box with terminal strip. Other voltages and switch styles optional. Standard proximity switches are 24 VDC (PNP) pre-wired. 4.50".38" 4.25" 2.14" 14.63" 10.00" 26.0" REF Sensing Control Assembly Mechanism provides good-part sensing for both torque and depth applications. Proximity Switch Three (3) proximity switches provided: returned position, intermediate (usually made just prior to screw entering work typically used for a reject timer), goodpart (forward). Optional Blocking Air Motor Valve Optional valve package used to control depth of fastener engagement to plus or minus 1/2 turn. Head Cover (shown in small photo at right) Slides upward for access to head. Head Cover cut away for illustration purposes 45.0" REF WH 10.25" 13.63" WH = Work Height of workpiece NOTE: We reserve the right to make further technical changes without notice. CAD drawings are available Right: Model SD-127 Screw/ Nut Driver mounted on a base with controls. Tooled to feed and drive an Oil Dip Stick into a Motor Assembly line. SD-127 DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 1240806

Model SD-164 High Torque Screw/Nut Driver The Model SD-164 Screw/Nut Driver is available with 3 inch (76mm), 4 inch (102mm), and 5 inch (127mm) stroke drive spindles. The high torque head can be finished with a range of driving speeds and torque capacities using either DC electric or pneumatic motors. A torque sensing control verifies when a fastener is properly driven during each driving cycle. The driving head has a torque range up to 122 ft. lbs. (165 Nm). Available tightening options are: mechanical clutch, stall torque, DC electric torque control and angle control. Model SD-164 Driver tooled to drive a 5/16-20 x 7/8 inch long oversize hex washer head bolt into a die cast aluminum component. The bolts are driven to a 20 ft.-lbs. (27 Nm) torque setting. Fasteners are oriented and fed from a vibratory bowl feeder. The bowl size is selected to suit the fastener being fed. The fasteners are fed into an inline vibratory feed track to an escapement mechanism. The escapement transfers one fastener at a time into the placement jaws of the driving head. The placement jaws hold the fastener in position until the threads are engaged in the workpiece. The placement jaws are then opened mechanically. Model SD-164 High-Torque Screw/Nut Driver complete with DC electric motor, vibratory feed system, and with optional sound enclosure, supply hopper, and torque monitoring controls. Model SD-164 Driver with DC electric motor/torque transducer tooled to control the torque development using angle controlled tightening method. The port plugs are driven into a combo valve at 20 ft.-lbs. (27 Nm) torque. The driving head is equipped with an optional depth sensor. Model SD-164 Driver with DC electric motor/spindle torque transducer and controller. The driver is tooled to drive a M1O dog point set screw into a fuel injector body at a 8 ft.-lbs. (10.8 Nm) torque setting. Model SD-164 Driver complete with pneumatic motor, torque transducer, and control monitor to display dynamic torque applied to the hex nut being driven into a hinge mounting stud. The hex nut is fed and driven onto a hinge mounting stud at a 26 ft.-lbs. (35 Nm) torque setting. Model SD-164 Driver with pneumatic motor, pressure switch and tooled to feed and drive a M8 hex nut onto the shank of a coupling assembly. The nut is driven to a stall torque setting at 21.7 ft.-lbs. (29 Nm).

Model SD-164 High Torque Screw/Nut Driver Driving Head Features: Air Motor (Standard) Single direction or reversible rotation with various torque ranges and speeds. Optional DC electric motors available. MC-9 Control-Pac Four-way valve and junction box with terminal strip. Standard proximity switches are 24 VDC (PNP) pre-wired. Other voltages and switch styles optional. Sensing Control Assembly Mechanism provides good-part sensing for both torque and depth applications. Proximity Switch Three (3) proximity switches provided: returned position, intermediate (usually made just prior to screw entering work typically used for a reject timer), good-part (forward). Head Cover (shown in small photo below) Slides upward for access to head. Model SD-164 Driving Head Dimensional Data 10.0" 8.5" 5.25".75" 4.25" 3.0" Ø11/16" DRILL THRU (6) PLCS 50.0" REF WH 3.25" 9.12" 8.0" 6.5".75" 8.0" 40.0" REF Note: Baseplate varies with bowl size: 18 inch bowl shown WH = Work Height of workpiece NOTE: We reserve the right to make further technical changes without notice. 34.0" REF Model SD-164 Typical Bowl Feeder DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 For application review, contact the Dixon factory or sales representative in your area. E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A.

SD-2000 Series Compact Blow-Fed Screw/Nut Driving Heads World-Class Assembly Automation Technology

The Dixon SD-2000 Series Blow-Fed Screw/Nut Driving Heads are available in four (4) basic head sizes with varying strokes to handle a wide range of customized driving applications. The Screw/Nut driving heads are compact in design, easily tooled, efficient, and maintenance free. Each driving head can be mounted vertically, horizontally, inverted, or at any other position to suit a specific driving application. Each driving head can be supplied with or without a feed system. The heads can be mounted stationary, and are also ideally suited for robotic applications. The vibratory bowl feed system used to blow feed the fasteners to the driving head can be mounted in a remote location away from the driving operation. A selection of various driving head tooling configurations provide for torque or depth drive applications, vacuum tooling, jaw rotation features to clear restrictions in a workpiece, extended jaw options for deep access locations, part sensors, and more. Both pneumatic and DC electric motors are available to suit the (4) head sizes and specific driving criteria. Torque range up to 310 in. lbs. (35Nm). Driving Head Options SD-2000 Driver Models Model SD-2040 Driver Model SD-2030 Driver Model SD-2020 Driver Model SD-2010 Driver Pneumatic Motors With: Adjustable mechanical clutch Stall torque sensing Magnetic particle clutch Electric Motors: Transducer torque control Transducer torque/angle control Current sensing torque control Depth Control Features: Hall sensor for standard forward position Proximity switches sense high/low limits Analog output of exact depth setting The lower section of the driving head opens for fast and easy removal and replacement of the drive bit. Holder and bit can be replaced in a few seconds without tools. 2

SD-2000 Series Tooling Options DC Electric Motor Pneumatic Motor Inverted Drive Motor with Offset Attachment Vacuum Attachment Analog Sensor Module to control accurate driving depth of fastener (SD-2010 & 2020 heads only) Cross Shuttle Escapement Attachment. Assures positive placement of short fasteners into the jaws. TUZ precision depth Sensing Module to control High/Low driving depth of fastener Rotating Jaw Attachment Extended Placement Jaws Standard Placement (Receiver) Jaws 3

Screwdriving Applications Model SD-2020 with DC electric motor drives a quantity of M4 torx head fasteners into a circuit board to a light torque setting, dwell, and then re-tightens them all to a higher torque limit completing the drive cycle. Model SD-2040 Driver with DC electric motor drives a M6 indented hex washer head screw with thread locking patch into a casting within a specific torque of 101 in. lbs. (11.5Nm). Model SD-2020 Driver with a TUZ Precision Depth Sensing Module to assure a high/low limit height setting during the driving cycle. Model 2040 Driver with DC electric motor and extended jaw tooling. Two M4 Torx fillister head screws with captive lock washers. The fasteners are driven into a compressor assembly at two separate stations. Our engineers sometimes refer to this extended jaw as a beak jaw. Model SD-2010 Driver used as a part placer station to insert small headed rivets into a plastic housing assembly. Three SD-2030 Driving Heads complete with feed system (not shown). Drives (3) #10 fasteners into a plastic dryer drum paddle at 35 in. lbs. (4Nm) torque. 4

Screwdriving Applications Model SD-2020 Driver with an electromagnetic particle clutch application. A #6 cross recess screw is driven into a speaker assembly within specific torque limits. Two Model SD-2040 Drivers with DC electric motors and torque monitoring controls. Drives two M8 torx fasteners horizontally into a brake caliper assembly to 280 in. lbs. (32Nm) torque. Model SD-2040 Driver tooled to drive a pipe plug horizontally into an engine block at 147 in. lbs. (16.7Nm) torque setting, ±3Nm. Two Model SD-2020 Drivers are shown with DC electric motor option. 5

Applications Model SD- 2020 Driver shown with vacuum tooling to insert #2 Pozidrive screws between fuse clip barriers at 20 in. lbs. (2.25Nm) torque. Model SD-2020 Driver equipped with a rotating jaw attachment in order to reposition the jaws to clear restrictions in a workpiece. The jaws can be rotated at various locations on the workpiece as required. Motor option 180 -angle drive offset arrangement. Reduces the overall length of the Driver when placed in an inverted position to drive fasteners from underneath the workpiece as shown. Robotic Application Model SD-2020 Driver mounted on an X-Y-Z robot. Jaw stroke is fixed on a robotic application. Six (6) flat head screws are driven to 25 in. lbs. (2.8Nm) torque into a lamp assembly at different elevations. 6

Nut Driving Tooling Options Model SD-2040 Vacuum Driver with DC electric motor and nut transfer escapement and jaw assembly. Ideally suited for lube fittings and other fasteners that require the orientation to be controlled when entering the placement jaws. Model SD-2040 Nut Driver tooled with pneumatically powered centering pin and socket to drive a M8 hex nut onto a compressor assembly at 150 in lbs. (l7nm) torque. Model SD-2040 Nut Driver shown with vacuum tooling for a hex flange nut driving application. Optional Ergo Arm Typical Vibratory Bowl Feed Systems For the SD-2000 Series Screw/Nut Drivers The ergonomic Suspension System absorbs torque reaction from the Screw/ Nut Driver. Ideal for high torque applications to reduce operator fatigue. Operator controls the downward motion of the driving head toward the workpiece and start cycle. 7

SD-2000 Series Compact Blow-fed Screw/Nut Driving Heads Screw / Nut Driving Head Features Pneumatic or electric drive motors to suit Drive spindle return sensor Pneumatic cylinder advances drive spindle Thumbwheel for easy set-up of spindle advance sensor Spindle advance sensor Keyed mounting surface Flexible airveyor feed tube Collet type tube adapter Release mechanism for removal of jaw feed tube Jaw feed tube - removable without tools Receiver/placement jaw assembly Jaw tooling retainer screws Jaw tooling Cover encloses quick-change drive bit release sleeve and spindle stop adjustment wheel Release mechanism lower section of head can be opened for easy removal of drive bit Pneumatic cylinder advances jaw assembly Jaw return sensor Pivot point from which head opens Clamp for radial positioning of feed tube (position is adjustable infinitely within a 250 range) Driving Head Specifications Max. Max. screw screw Head Thrust head overall Model Torque range dia. length 45 psi 90 psi Jaw stroke / spindle stroke Dim. A Dim. B Dim. C 15 / 80mm (.590" / 3.150") 2010.03 to 1.4 Nm 7mm 30mm 13.5 lbs 23 lbs 15 / 110mm (.590" / 4.330") 25mm 42mm 54.5mm (1/4 to 12 in.-lbs.) (.275") (1.180") 30 / 110mm (1.181" / 4.330") (.984") (1.653") (2.145") 30 / 125mm (1.181" / 4.921") 25 / 110mm (.984" / 4.330") 2020.2 to 4.0 Nm 11mm 50mm 21 lbs 36 lbs 25 / 150mm (.984" / 5.905") 30mm 58mm 73mm (2 to 35 in.-lbs.) (.433") (1.968") 50 / 150mm (1.969" / 5.905") (1.181") (2.283") (2.874") 50 / 175mm (1.969" / 6.890") 35 / 140mm (1.377" / 5.512") 2030.8 to 11 Nm 15mm 70mm 33 lbs 56.5 lbs 35 / 180mm (1.377" / 7.087") 35mm 68mm 85.5mm (7 to 97 in.-lbs.) (.590") (2.755") 70 /180mm (2.756" / 7.087") (1.377") (2.677") (3.366") 70 / 215mm (2.756" / 8.465") 50 / 180mm (1.968" / 7.087") 2040 1.5 to 42 Nm 24mm 100mm 54 lbs 92.5 lbs 50 / 230mm (1.968" / 9.055") 43mm 86mm 107.5mm (13 to 370 in.-lbs.) (.944") (3.937") 100 / 230mm (3.937" / 9.055") (1.692") (3.385") (4.232") 100 / 280mm (3.937" / 11.023") NOTE: Diagram shows driving head configuration without drive motor, sensors, and hardware. To mount driving heads close together, sensors and hardware can be mounted on either left or right side. Drive motor can be offset from spindle centerline if required. B A C We reserve the right to make further technical changes without notice. DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 For application review, contact the Dixon factory or sales representative in your area. E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. 2000 Dixon Automatic Tool, Inc.

Technical Hand Screwdriver With Automatic Feeding Dixon screw and assembly systems Simple in function and design Models: HSH 1000 HSH 2000 HVH 2000 EFFICIENT HIGH CAPACITY MULTI PURPOSE SERVICE FRIENDLY Flexible for all kinds of applications. Set up for your needs Used for all types of head screws and set screws Fixed protruding screw supported by screw bit for easy hand alignment If necessary fitted with vacuum tooling for screw locations with restricted access QC-Box for quality assurance IO/NIO-signal DIXON AUTOMATIC TOOL, INC. 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A.

HSH Hand screwdriver systems: Well equipped for all applications Layout: 1. Ergonomic grip 2. Rotable screw head 3. Centering Jaw 4. Pivoting feed arm 5. Start lever 6. Exhaust pipe 7. Vacuum connection, (only for HVH type) Accessories: Various handling devices (Balancer, Linear Handling...) Manual workplaces, ready equipped tailored to your needs Screw feed system HSE: Housing with integrated controller and pneumatic HSE 1800, 7 Ø, 0.4 liter fill volume HSE 2600, 10 Ø, 1.0 liter fill volume Screw Escapement Sound Enclosure Options: Pistol Grip QC Box with IO/NIO signal - Torque Control - Time Control - Counter Functions Signal exchange with external controller Vacuum Tool used for restricted access Our Advantages: Simple to Handle - Protruding bitstroke - Little operation forces required - Electronic start lever (force < 2 N) - Small ergonomic start grip - No damage to the workpiece because centering jaws do not touch (option) - Easy finding of screw location with protruding screw (option) - Centering jaws with screw guiding tailored to the workpiece - Cycle without screwfeeding possible - Central hose and cable tube - Air consumption only during screwdriving cycle (Start with advance start, Stop with one shot clutch) - Low noise operation because of exhaust canal - Light weight Easy to service - Screwdriver head can be dismantled without tools - Bit change without tools - Easy clutch adjustment - Pivoting feed arm Vacuum Hand screwdriver (HVH) - Use for screw locations with restricted access (high interferences, deep countersunk holes) - The screw is held by vacuum in the tool and sticks free on the bit Technical Data: Type Screw Hand Screwdriver Max. head Max Total Motor Speed Torque Stroke Grip Diameter Weight dia (mm) length (mm) (Min -1 ) (Nm) (mm) (mm) (kg) HSH 1000 7.0 16.0 (20.0) 900 max. 2.0 55 (85) 33 1.5 HSH 1000 7.0 16.0 (20.0) 1300 max. 1.4 55 (85) 33 1.8 HSH/HVH 2000 11.0 25.0 (30.0) 620 max. 5.0 70 (100) 36 2.1 HSH/HVH 2000 11.0 25.0 (30.0) 1400 max. 3.2 70 (100) 36 2.6 Hand driver in use DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A.

Auto-fed Placer/Presses Model AP-130 Series and Model AP-140 Series The Model AP-130 Series Placer/Presses combine the placing and pressing operation into one motion. The Placement Heads have a toggle action and provide up to 2500 pounds of pressing force (11.12kN). The pressing force increases rapidly during the last.50-inch (13mm) of placement stroke. A sensor indicates proper placement of the piecepart. The graph (below-right) shows the pressing force with a 2.5-inch cylinder during the placement stroke. The 130 Series Head is only available with a 3-inch (76.2mm) stroke, and can be cycled up to 80 strokes per minute. Standard tooling for models with an inclined track, or drop feed tubes can be provided for piecepart sizes up to a.56-inch (14 mm) in diameter, and up to 2-inches (51mm) in length. The Model AP-134 Place/Press with a horizontal vibratory inline feed track can provide pieceparts up to 2.5-inches (64 mm) in diameter, and 4-inches in length. Bowl feeders can be tooled up to 36 inches (915mm) in diameter. Vibratory feed systems will have either cast bowls or stainless steel bowls. As an option, bowls can be coated for delicate parts or for sound reduction purposes. An optional load cell can monitor pressing force. Control options can be selected to meet the requirements of each application. AP-131 Dimensional Data Model AP-131 Placer/Press complete with vibratory bowl feeder, inclined feed track, two-stage air operated transfer escapement and feeder controls with full-track sensors. Standard 130 Series Placing Head has a 3-inch stroke and toggle pressing action. Typical parts for Models AP-130 and AP-140 series 5.31" 5.87" 6.5" 6.0" 29.0" Ref. NOTE: Baseplate size varies with bowl size. 15-inch bowl shown. We reserve the right to make further technical changes without notice. CAD drawings are available 27.0" Ref. Model AP-133 Placer/Press with vibratory bowl feeder, supply hopper, drop feed tube, shuttle escapement, and feeder controls with part level sensing in drop tube. Model AP-133 Part Placer/Press tooled to feed, place, and press three (3) vacuum tubes into a throttle body. The body is indexed under the placement head.

Auto-fed Placer/Presses Model AP-130 Series and Model AP-140 Series The Model AP-140 Series Placer/Presses are available with 500 and 900 pound pressing forces (2.2kN and 4kN). The placement force can be adjusted by regulating the air pressure to the placement cylinder. The Placing Head is available with four (4) standard placement strokes from 2-inches (50.8 mm) to 5-inches (127mm). The placing heads can be cycled up to 60 strokes per minute. The 2-stage escapement is actuated by an air cylinder. Model AP-141 Part Placer/Press complete with vibratory bowl feeder, inclined feed track, two-stage transfer escapement, feeder controls with full-track sensing, and heavy duty column. Models with inclined tracks, or drop feed tubes can be tooled to provide piecepart sizes up to a.56-inch (14 mm) in diameter, and up to 2-inches (51mm) in length. The Model AP-144 Place/ Press with a horizontal vibratory inline feed track can be tooled to provide pieceparts up to 2.5-inches (64 mm) in diameter, and 4-inches in length. Model AP-141 Part Placer/Press tooled to feed, place, and press serrated pins into brake sub-assemblies. Model AP-140 Series Placer/Press Head is available with 3-inch (76 mm), and 4.125-inch (105 mm) bore cylinders. Bowl feeders can be tooled up to 36-inches (915mm) in diameter. Vibratory feed systems will have either cast bowls or stainless steel bowls. As an option, bowls can be coated for delicate parts or for sound reduction. An optional load cell can monitor pressing force. Control options can be selected to meet the requirements of each application. Typical parts for Models AP-130 and AP-140 series AP-144 Dimensional Data 2.84" 6.77" 7.0" 8.0" Model AP-143 Placer/Press with vibratory bowl feeder, drop feed tube, shuttle escapement, and feeder controls with part level sensing in drop tube. 35.0" Ref. NOTE: Baseplate size varies with bowl size. 15-inch bowl shown. 27.0" Ref. Model AP-144 Part Placer/Press tooled to feed, place, and press polished round head decorative rivets with knurled shanks into aluminum wheel rims. We reserve the right to make further technical changes without notice. CAD drawings are available Model AP-144 Part Placer/Press tooled to feed, place, and press an oil seal into case covers. DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 51AP130

BACK NEXT Auto-fed Pick and Place Stations Model AP-360 and Customized P&P Part Placers High cycle rates Precise repeatability Compact design Easy to apply The Pick and Place AP-360 Models can achieve placement rates as high as 82 cycles per minute. Cycle rates however, are effected by payload weights. The placing head has a unique drive mechanism that is actuated by an air cylinder. A precision cam guides the motion linkage that supports the mounting plate and placement jaws. The cam controls the pickup and placing motions. The AP-360 Models are available in two horizontal stroke lengths. The dimensions are shown (other side of sheet). The vertical strokes of each model can be adjusted to meet variable pickup and placement heights. An optional support column allows the placing head to be adjusted over a 10.25-inch (260mm) work area. The Model AP-360 Pick and Place Head can be used in confined work areas due to the compact design. The Head can also be used as an excellent means in removing completed assemblies from a work holding fixture in an automatic process. Model AP-360 Pick and Place Station Complete with vibratory bowl feeder, optional supply hopper, inline vibratory feed track, and feeder controls with full-track sensors. Model AP-360 Pick and Place Station complete with vibratory bowl feeder, in-line vibratory feed track, and pneumatic gripper jaws. Model AP-360 tooled for a dentistry product, which fed and placed soft rubber pieceparts onto nylon output gears. Model AP-360 tooled to feed and place cosmetic trays onto an index table. Vacuum cups are used to carry the trays. Customized Pick and Place Pressing Station complete with vibratory bowl feeder and an inclined dual feed track. The station is equipped with dual placement grippers to press two electrical elements into a workpiece on a palletized conveyor. Customized Pick and Place Station mounted on a support bridge, and tooled to feed, place, and press two corner support brackets at a time into a metal frame with 600-pounds (2.7kN) force. Customized Pick and Place Station with an 8-inch (203mm) horizontal stroke, tooled to feed, and place plastic heater control housings onto a palletized index system.

Auto-fed Pick and Place Stations Model AP-360 and Customized P&P Part Placers Cycle Rate Chart at Various Payload Weight 90 80 70 60 50 40 30 20 *CYCLE RATE (Cycles/Minute) Cycle Rates at Various Payload Weight Cycle Rate Payload (Cycle/Min.) Cycle Times (Seconds) Weight CAM Path CAM Path LB (KG) 1.5 x 4 x 1.5 2 x 6 x 2 1.5 x 4 x 1.5 2 x 6 x 2 (38.1 x 101.6 x 38.1) (50.8 x 152.4 x 50.8) (38.1 x 101.6 x 38.1) (50.8 x 152.4 x 50.8).25 (.11) 82 74.73.81.50 (.23) 76 70.79.86.75 (.34) 74 64.81.94 1.00 (.45) 72 60.83 1.00 1.25 (.57) 70 54.86 1.11 1.50 (.68) 68 48.88 1.25 1.75 (.79) 66 44.91 1.36 2.00 (.91) 60 40 1.00 1.50 2.25 (1.02) 54 38 1.11 1.58 2.50 (1.13) 50 36 1.20 1.67 3.00 (1.36) 46 34 1.30 1.76 3.50 (1.59) 44 31 1.36 1.94 4.00 (1.81) 42 28 1.43 2.14 4.50 (2.04) 42 25 1.43 2.40 5.00 (2.27) 40 22 1.50 2.78 Dimensions (see Dimensional Data and Motion Diagrams to right) 1.5 x 4 x 1.5 (38.1 x 101.6 x 38.1) 2 x 6 x 2 (50.8 x 152.4 x 50.8) 10 0 0 1.0 2.0 3.0 4.0 5.0 Pounds WEIGHT (.45) (.91) (1.36) (1.81) (2.27) (Kilograms) * Does not include dwell time or gripper time. CAM (IN.) A B C D 4.000 1.476 6.75 5.25 1.5x4x1.5 (101.6) (37.5) (171.5) (133.4) 6.000 2.136 7.75 6.25 2x6x2 (152.4) (54.25) (196.9) (158.75) * These dimensions are correct only when the pickup and placing positions are on the same plane. NOTE: All dimensions are given in inches with millimeters in parentheses. Motion Diagrams 1.5 x 4 x 1.5 2x6x2 2.213" 2.344" (56.2) (59.5) MAX.* 1.490 1.406" (37.9) (35.7) MAX.*.485 (12.3) Standard AP-360 Pick and Place Head.454 (11.5) AP-360 Dimensional Data 3.000 (76.2) Tooling Mounting Plate NOTE: We reserve the right to make further technical changes without notice. CAD drawings are available B (Vertical Stroke) B (Vertical Stroke) 6.31 (160.3) 5.88 (149.4) 1.50 (38.1) 3.500 (88.9) 2.62 (66.7) D C See Dimensions table to the lower left A (Horizontal Stroke) See Dimensions table to the lower left A (Horizontal Stroke) See Dimensions table to the lower left.88 (22.4).688 (17.5) HOLE (4) 2.25 (57.15).325 (8.3).627" (15.9) MAX.* 3.500 5.25 (88.9) (133.4) 1.294 (32.9) MIN.*.378 (9.6) The vertical strokes at the pickup and placing positions normally are the same. If necessary, either vertical stroke can be adjusted within the limits shown. * Straight-line motion Maximum addition Maximum reduction DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin 51AP360

AO 700 Series Placer/Presses Auto-Feed Orient Place Press Check Dixon AO-700 Placer/Presses use an air-oil intensifier cylinder to place and press a wide range of piece parts. Parts are automatically oriented and fed into the press by one of several styles of feed systems. A standard feature on all Dixon models assures positive escapement of the piece part into the placement jaws which then hold the part until it begins engagement in the workpiece. At this point, the high pressure hydraulic stroke is activated to complete the pressing cycle. A part sensing switch verifies presence and correct placement of the piecepart. The pressing force is adjustable. Strokes up to 6 inches and forces up to 9 tons are standard. Other forces and strokes are available. When required, a load cell may be added to verify and record that the proper press force was applied. Model AO-711 Placer/Press with Inline Vibratory Feed Track, Bowl, and optional Supply Hopper. Tooled to press two bolts into a steering bracket. Features Rapid air advance and hydraulic power strokes Tooling options and feed Systems for a wide range of pieceparts Positive targeting of the piecepart into the workpiece Places and presses simultaneously in one stroke Standard pressing forces up to 9 tons Standard placement strokes up to 6 inches BuiIt-in sensing to verify assembly requirements. Throat depth can be modified to suit application Heavy-duty C frame for minimum deflection Optional workholding fixtures Model AO-712 Placer/Press with Bowl Feeder, Inline Track and Cross-Shuttle Escapement. Tooled to press a slug into a lock body. Model AO 720 Placer/Press complete with Vibratory Feeder and Drop Tube. Tooled to press a zerk fitting into an axle shaft. Model AO 722 Horizontal Placer/ Press complete with Vibratory Feeder and Drop Tube. Tooled to press a dowel pin into a compressor housing.

AO 700 Series Placer/Presses Model AO-712 Pressing Application Model AO-720 Pressing Application Model AO-711 Pressing Application Typical Parts Model AO-720 Pressing Application DIXON AUTOMATIC TOOL, INC. Products Group 2300 Twenty-Third Ave., Rockford, IL 61104 U.S.A Phone: 815 / 226-3000 FAX: 815 / 226-8613 E-mail: sales@dixonautomatic.com www.dixonautomatic.com Printed in U.S.A. Bulletin AO700807

Assembly Systems Group The Assembly Systems Group specializes in the design and build of Semi-Automatic and 2-3 piece Automated Work Cells, Automatic Assembly Machines, and Turn-key Systems to specific customer requirements. Assembly processes include: part placement, pressing, staking, crimping, driving of threaded fasteners, labeling, etching, packaging, ultrasonic welding, bonding and quality control checking. Fully Automatic Assembly Cells 2-Piece Assembly Cells Semi-Automatic Work Cells

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2-Piece Assembly Cells Dixon s Assembly Systems Group offers Automated Assembly Cells for two and three part subassemblies. Assembly processes may include: driving threaded parts, part placement, staking, crimping, pressing, forming, bonding and quality checks. A sub-assembly that does not conform to the assembly specifications is automatically diverted without stopping the machine cycle. These Assembly Cells may be integrated into larger assembly systems, or used as stand alone production centers.

Semi-Automatic Work Cells Each Cell is tooled for a specific application, and provides a means of increasing an operator s efficiency and production output. The operator is required to load the machine and completed assemblies are manually removed from the work cell. Assembly processes include part placement, driving of threaded fasteners and piece parts, pressing, staking, crimping and bonding