Repair Parts Sheet 3, 4, and 5 Series Global Electric Pumps L46 Rev. E 11/07 For Date Codes Beginning with the Letter "A". To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired pump. CONTENTS Pump Section Figure 1 Pump and Reservoir Assembly....... -3 Figure & 3 Basic Pump Assembly.......... 4-7 Figure 4 By-Pass Valve Assembly............. 8 Figure 5 Relief Valve Assembly................ 8 Electrical Section Figure 13-17 Electrical Enclosure........... 13-17 Figure 18- Pump Wiring Diagrams........ 18- Options Section Figure 6 Pressure Switch Assembly............ 9 Figure 7 Heat Exchanger Assembly........... 10 Figure 8 Level Switch Assembly.............. 10 Figure 9 Foot Switch Assembly............... 11 Figure 10 Wiring Diagram, Foot Switch......... 11 Figure 11 & 1 Pendant Assembly............ 1
Notes: 1) Keep filter oriented within the perimeter of the geroter. ) Torque to 4 46 in. lbs [4,7 5, Nm]. 3) Apply Loctite 545 when Vibra seal is not applied. 4) Torque to 4 47 in. lbs [4,7 5,3 Nm]. 35 See Note 3 See Note 4 36 40 37 35 56 VALVE 34 47 33 19 55 49 38 39 See Note 4 46 39 See Note 4 SCALE 1:8 DETAIL FOR WORKHOLDING VERSION 9 4 3 45 See Note 3 16 14 VALVE 41, 53 4 57 Torque to 16-19 Ft.lbs [-6 Nm] 40 See Note 4 17, 18 30 See Note 7 8 6 58 51 11 43 5 44 5 See Note 4 1 13 10 Torque to 1 40 50 in.lbs [4,5 5,6 Nm] See Note 4 9 8 7 6 5 4 3 See Note 3 60 Figure 1, Pump and Reservoir Assembly
1 PA60105SR 1 Reservoir,.5 Gal. (10 L) PA605SR 1 Reservoir, 5 Gal. ( L) DC71105SR 1 Reservoir, 10 Gal. (40 L) DC63SR 1 Sight Glass,.5 Gal. Pumps (10 L) DC63SR 1 Sight Glass, 5 Gal. Pumps ( L) DC7963SR 1 Sight Glass, 10 Gal. Pumps (40 L) 3 DC749768 1 Return Pipe.5 Gal. Pump (10 L) DC750768 1 Return Pipe 5 Gal. Pump ( L) DC751768 1 Return Pipe 10 Gal. Pump (40 L) 4 G4606 Decal 5 A8071006 1 Plug 6 C187018 1 Magnet 7 CV838950SR 1 Filter Assembly 8 DA168431 1 Pipe.5 Gal. Pumps (10 L) CA118096 1 Pipe 5 Gal. Pumps ( L) DA713768 1 Pipe 10 Gal. Pumps (40 L) 9 A101045 1 Plug 10 1 Gasket 11 Pump, Basic 1 See Pump Section 1 10 Gasket 13 DC66608 10 BHSCS M6X16 Zinc 14 DC4341070 1 Knob 16 DC43070 1 Lock Nut 17 PA5045 1 Shipping Plug (.75 NPT) 18 CU93906 1 Breather Tag 19 PA55034 1 Coupling A8071006 1 Plug DA3645009 1 Hole Plug - Global CBE105046-1B 4 Motor Screw, M10X30 3 CH76 1 Caution Decal 4 CJ19306 1 Decal, Rotation,.6" x 3." 6 DC37934 1 Spider 7 DC380034 1 Coupler 8 DC50451 1 Key 9 DC 79959SR 1 Motor 110/ V, 1.5 hpm 50 Hz. DC5659SR 1 Motor 11 HP, 115/30V, 1 Ph., 60 Hz. DC3459SR 1 Motor 0V, 1.5 HP DC559SR 1 Motor 1 1 HP, 30/380/460V, 3 Ph, 60 Hz./50Hz. 1.0 HP motors Repair Parts List for Figure 1 9 DC559SR 1 Motor 440V,.5 HP, 50 Hz. DC34359SR 1 Motor 0V, 3 HP DC59859SR 1 Motor 3 HP, 30/380V, 3 Ph, 60Hz./50Hz. DC59959SR 1 Motor 3 HP, 575V, 3 Ph, 60Hz./50Hz. DC79859SR 1 Motor, 575V, 1.5 HP 30 1 Motor Gasket 33 CBE10801-A 4 M8 Loc Nut 34 CBE819046-1B 4 Screw, M8 X 16 35 DC301106 1 Nameplate - Hushh 00 36 DC6101 Adapter Plate 5 & 10 Gal. (, 40 L) 37 PA609101 1 Cover Plate,.5 Gal. Pump (10 L) DC615101 1 Cover Plate, 5 & 10 Gal. Pumps (, 40 L) 38 DC6191 Rollbar 39 DC64608 8 Screw, Flat Head Socket Cap 40 DC86968 4 M6x10 mm BHCS 5 & 10 Gal. (, 40 L) 41 B135108 3.31-18 SHCS X 1.5 Lg. 4 C846037 4 Copper Gasket 43 1 Gasket 44 DA961096 1 Connector - Global 45 Directional Valve 1 See Valve Parts Sheet 45 WMK01 1 WMK0 1 WMK1 1 Manifold Kit WMK 1 (5,000 psi, 350 bar) WMK 1 WMK41 1 WMK4 1 46 Electrical Enclosure 1 See Electrical Section 47 CAE1080108-1A 4 Washer 49 DC336868 1 Pipe 51 O-ring 5 Back-up Ring 53 B135908.315-18 X.5 SHCS 55 DC88018 1 Filler Screen 56 DC3369101 1 WH Cover Plate.5 gal. (10 L) DC3367101 1 WH Cover Plate 5, 10 gal. (, 40 L) 57 S1183 1 Spring 58 B1009016 1 5 16 " Ball 60 DC3371108 Washer Indicates Items Included in and Available Only as Part of Pump Repair Kit GPE304050K Indicates Items Included in and Available Only as Part of Pump Repair Kit (Viton) GPE304050KV Indicates Items Included in and Available Only as Part of Pump Repair Kit (EPR). GPE304050KE Used only on 40 liter reservoir 3
Notes: 1. To be installed using Koeing plug setting tool such that ball is [0,-0,6].008 -.04 below sleeve.. Apply Loctite #71 to threads. 3. Use Loctite Sealant #545 for pipe fittings. 4. Point item #36 tube at item #34 upper roller bearing. 5. Grease all needle bearings with Lithium grease. 6. Apply grease to screen to hold in place during assembly. 5 44 4 Torque to 15.5 17 ft.lbs [ 3 Nm] 17 15, 9 Torque to 6.6 7.4 ft.lbs [9 10 Nm] 14 8 Torque to 66 77 in.lbs [7,8 8,7 Nm] 40 6 41 13 16 37 38 17 31 3 3 Places 17 13 See note 4. 19 Torque to -5 ft.lbs [88 33 Nm] 47 36 See note 4 6 8 10 8 6 See Note 5. See Note 5. 39 4 Torque to 14 ft.lbs [18 30 Nm] 9 7 1 1 3, 4 Detail C 34 7 See Note 5 Torque to 14 ft.lbs [18 30 Nm] ( Places) 36 30 Locations 11 44 Torque to 4-45 In. Lbs. [4,7-5, Nm] 5 5 18 See Detail C See Note 4. Torque to -5 Ft. Lbs. [8-33 Nm] 9 45 43 33 3 35 Torque to 15.5-17 Ft. Lbs. [-3 Nm], 46 SECTION B-B See Note 3. Orientation as shown REF4710F3 Figure, Two-stage Basic Pump Assembly 4
1 CCA1035044-1A 1 Retaining Ring BSS475D Thrust Washer 3 BSS4599D 1 Needle Bearing 4 DA3837350SR 1 Hex Cam & Bearing Assy. 5 DC334537 1 Eccentric 6 CW51107 Needle Bearing 7 DC3580101SR 1 Upper Plate with Bearing 8 DA1985044 Retaining Ring 9 BSS5484D 1 Middle Plate 10 3/16" Diameter Ball 11 BSS5117DSR 1 Gerotor Set 1 BSS5371DSR 1 Bottom Plate 13 CAA109061-B Dowel Pin 14 CBA63108-1A 6 Screw 15 BSS5974D 10 Screw 16 DC616900SR 1 By-Pass Valve Assy. (Urethane) DC730900SR 1 By-Pass Valve Assy. (EPR) DC731900SR 1 By-Pass Valve Assy. (Viton) 17 DA11976950SR 3 Piston Block, 3 Series, (Urethane) DA11977950SR 3 Piston Block, 3 Series, (Viton DA11978950SR 3 Piston Block, 3 Series, (EPR) DA3833900SR 3 Piston Block, 4, 5, Series (Urethane) DA498900SR 3 Piston Block, 4, 5, Series (Viton) DA4983900SR 3 Piston Block, 4, 5, Series (EPR) 18 9 O-Ring 19 DC707690 1 Connector Block (Global) BSS5898D 1 Support Plate DC60568 1 Tube Assembly Repair Parts List for Figure B135308 4.313-18 UNC Schs x 1.5 Lg 3 DC645900SR 1 User Adjustable Relief Valve (Nitrile) DC79900SR 1 User Adjustable Relief Valve (Viton) DC78900SR 1 User Adjustable Relief Valve (EPR) 4 DC60468 1 Tube Assemble, Relief 5 DC50451 1 Key 6 DA38301 1 High Pressure Plate 7 DC495101 1 Top Plate 8 CBA51908-1A Socket Head Capscrew 9 CAE1080108 10 Washer (Packaging) 30 A100645 Pipe Plug 31 BSS5409D 5 Plug 3 B1007016 3 1/4" Ball 33 DA688413 1 Jam Nut (Genesis) 34 DA3831155 1 Bearing - Global Pump 35 CA0096 1 Male Elbow 36 F100094-7 Male Connector 37 F100097-99 1 3/8 Tube x 1/8 NPT Male Pre 38 DC7968 1 Nylon 11 Tubing 3/8 x 11" 39 DC69096 1 Male Connector (Prestolok) 40 PA9097 Beaded Hose Barb Elbow 41 DC631646 1 Hose Hydraulic 4 PA5599 Nylon Hose Clamp (Heyco) 43 1 O-Ring 44 DC380034 1 Coupler 45 CCA8908-1D M8 x 40 HSHC 46 B108 4 SAE F/W 5 /16 PLN. 47 DC380388 1 Oriface for Relief Valve Indicates Items Included in and Available Only as Part of Pump Repair Kit GPE304050K Indicates Items Included in and Available Only as Part of Pump Repair Kit (Viton) GPE304050KV Indicates Items Included in and Available Only as Part of Pump Repair Kit (EPR). GPE304050KE 5
8 14 B Torque to 15.5-17.0 ft lbs (-3Nm) see note 1 Torque to 14- ft lbs (18-30 Nm) ( places) 6, 13 14 8 18 33 11 14 15 36 35 34 5 See note 4 torque to -5 ft lbs [8-33 Nm] Torque to 14- ft lbs (18-30 Nm) ( places) 16 Torque to 14- ft lbs (18-30 Nm) ( places) 34 9 places B Torque to 15.5-17.0 ft lbs (- Nm) See note & 4 orient as shown 3 6 5 7 6 10 1 1 see note 3 7 Torque to 4-46 in lbs [4,7-5, Nm] 4 4 30 3 39 38 37 38 39 19 see View A 3 17 Torque to 6.6-7.4 ft lbs (9-10 Nm) 31 9 View A Section B-B D4889 Notes: 1.) To be installed using Koeing plug setting tool such that ball is [0, - 0,60].008-.04 below sleeve..) Use Loctite sealant #545 for pipe fittings. 3.) Grease all needle bearings prior to assembly. 4.) Point tube item # towards upper bearing item #7. Figure 3, Single Stage Basic Pump Assembly 6
Repair Parts List for Figure 3 1 CCA1035044-1A 1 Retaining Ring-Controlled E BSS475D Ring 3 BSS4599D 1 Needle Bearing 4 DA3837350SR 1 Hex Cam and Bearing Assembly 5 DC334537 1 Eccentric 6 CW51107 1 Needle Bearing 7 DA3831155 1 Bearing - Global Pump 8 BSS5409D 5 Plug 9 A100645 1/16 Flush Plug with Sealant 10 DC510101SR 1 Bottom Plate with Bearing 11 DC61SR 1 High Press Plate with Bearing 1 DC495101 1 Top Plate 13 CCA837081A 6 SOC. HD. Capscrew (Atlas) 14 DA11976950SR 3 Piston Block Assy., 3 Series DA3833900SR 3 Piston Block Assy., 4, 5 Series 15 DC707690 1 Connector Block (Global) 16 BSS5898D 1 Support Plate 17 B135308 4.313-18 UNC SHCS x 1.5 LG 18 DC97097 1 1/4" Tube x 3/8" NPT Straight 19 1 O-Ring Global CA00096 1 Male Elbow DC60568 1 Tube Assembly DC85155 Bearing Washer 3 DC84155 1 Thrust Bearing 4 DC50451 1 Key 5 B108 4 SAE F/W 5/16 PLN 6 CAE1080108-1A 8 Washer 7 CCA08908-1A SHC Screw CCA8908-1D M8 x 40 HSHC 8 CBA51908-1A Socket Head Capscrew 9 1 O-Ring 30 DC380034 1 Coupler 31 DA688413 1 Jam Nut (Genesis) 3 DC645900SR 1 User Adj. Relief Valve 10,000 33 DC60468 1 Tube Assy., Relief 34 F100094-7 Male Connector 35 F100094-83 1 Male Elbow 36 DC9468 1 Single Stage Relief Valve T 37 DC631646 1 Hose Hydraulic 38 PA5599 Nylon Hose Clamp (Heyco) 39 PA9097 Beaded Hose Barb Elbow Indicates Items Included in and Available Only as Part of Pump Repair Kit GPE304050K Indicates Items Included in and Available Only as Part of Pump Repair Kit (Viton) GPE304050KV Indicates Items Included in and Available Only as Part of Pump Repair Kit (EPR). GPE304050KE 7
3 7 8 6 REF4676F4 1 5 4 9 3 1 DC596600 1 End Plug, By-pass DC616900SR 1 By-pass Valve Assembly 3 O-ring, Global 4 1 Back-up Ring Figure 4, Bypass Valve Assembly Repair Parts List for Figure 4 Indicates Items Included in and available only as Part of Repair Kit DC616900K. Indicates Items Included in and available only as Part of Viton Repair Kit DC616900KV. Indicates Items Included in and available only as Part of EPR Repair Kit DC616900KE. NOTE: Starred items are also included in the Pump Repair Kit. 5 1 O-ring 6 BSS5409D 1 Plug 7 DC398051 1 Piston, New Bypass 8 DC394110 1 Spring 9 DC461888 1 Orifice 1 10 11 8 8 7 6 6 5 5 1 Torque to 15-5 ft. lbs. [,3-33,9 Nm] Apply Loctite 4. 1 DC7790 1 Seat 1 O-ring 3 DC645900SR 1 Relief Valve Assembly 4 DC76013 1 Piston Guide 5 Spacer 6 Back-up Ring 7 1 O-ring 9 13 4 3 Figure 5, Relief Valve Assembly Repair Parts List for Figure 5 Indicates Items Included in and available only as Part of Repair Kit DC645900K. Indicates Items Included in and available only as Part of Viton Repair Kit DC645900KV. Indicates Items Included in and available only as Part of EPR Repair Kit DC645900KE. NOTE: Starred items are also included in the Pump Repair Kit. 8 8 DC75013 Spring Guide 9 CS357110 1 Spring 10 DC655404 1 Plunger 11 CCA30708-5A 1 M3 X 4MM Set screw 1 DC93190 1 Threaded Body 13 DC74051 1 Piston
Mounting for VM Pin # Wire # Common Wire #3 Closed Wire #4 Normally Open 10 Wire 4 9 Wire 5 4 3 6 6 1 6 11 Wire 3 Ground 8 7 Green/Yellow 6 11 Mounting for VM3/VM4 10 3 8 7 5 4 11 6 1 NOTE: Apply Loctite pipe sealant on all threads. D4867F11 Figure 6, Pressure Switch Block Repair Parts List for Figure 6, IC-734 1 CJ456096 1 Male Elbow 90 7 DA57507 1 Liquid Tight Connector CJ6596 1 Pipe Tee 8 DC86900SR 1 Cord Assembly 3 CJ65703 1 Reducer Bushing 9 E1001004 Connector, Global 4 CN443096 1 Pipe Nipple 10 G536L 1 1 " Gauge 0-15,000 psi 5 DA7137 1 Pressure Switch 11 Y803096 1 Street Tee 6 DA3031096 Fitting 9
.38 I.D. X.63 O.D. X 11.00 LG. Hydraulic Hose Air Flow 1 ø.506 [1,85] Slots Places 46F1 Figure 7, Heat Exchanger Repair Parts List for Figure 7 Item Part Number Qty. Description HE1 (4 VDC) HE (115 VAC) 1 DC83470SR DC833470SR 1 Fan PA34471SR PA34471SR 1 Heat Exchanger Core 1 PA615F14 Figure 8, Level / Temperature Switch Repair Parts List for Figure 8 Item Part Number Qty. Description 1 LS1 1 Level Switch 10
1 5 Common Black Jumper Wire 16 8 Green Red Black Wire 15 14 14 NC Bottom Terminal White Wire NC (Top Terminal) No (Bottom Terminal) Wire Connections Red from cord to switch "A" terminal "COM." Black from cord to switch "B" terminal "COM." White from cord to switch "B" terminal "NORMALLY CLOSED" Green from cord to ground screw. Black jumper wire from switch "A" terminal "NORMALLY CLOSED" to switch "B" terminal "NORMALLY OPEN." 10, 11, 1 13 Terminal designation are for wiring only, not true function of switch. 9 Figure 9, Foot Switch Assembly Repair Parts List for Figure 9 1 DC3056450 1 Cord Assy. 1 B1064066 1 Lock Washer 5 CH75437 1 Foot Switch 13 F10099-6 1 Loop Clamp 8 CA683900SR 1 Guard Assy. 14 G4406 Decal 9 M98 Cap Screw 15 DA55506 1 Blank Decal - Service 10 B50608 1 Button Head Screw #10x.50 16 CH76 1 Caution Decal 11 B10181 1 Hex Nut Note: Terminal designations are for wiring only and do not reflect the true functions of the switch. Red Black Green Figure 10, Wiring Diagram, Foot Switch 11
1 C P R C Metal jumper installed by square D during manufacturing DETAIL B Rear view of contacts Red Tighten terminal screws to 5 6 in. lbs. Pin (4) & (5) with no wire connected Black White Pendant Schematic Black Red Red VIEW "C-C" Green (not used) White White Black Figure 11, Two-button Pendant (IC43) Repair Parts List for Figure 11 Item Part Number Qty. Description 1 DC3144900SR 1 Cord Assembly 1 C C Detail B Rear view of contacts PENDANT SCHEMATICS VIEW "C-C" Red Black Black Red Pin (4) & (5) with no wire connected Black White Green (not used) White Red White REF4715CF16 Tighten Terminal Screws to 5-6 in. lbs. Figure 1, Single Button Pendant (IC3) Repair Parts List for Figure 1 Item Part Number Qty. Description 1 DC3144900SR 1 Cord Assembly 1
NOTES: 1. Crimping of AMP PIDG terminals shall be done with a double crimp, ratchet type crimping tool for insulated terminals.. All wires, except ground wires, must have wire labels (Item 16) on both ends of wire. Wire numbers shall be per schematic. strip strip To transformer 18 secondary 7 1 3 4 5 36 36 1 36 3 4 5 36 strip 18 7 8 9 14 18 strip 18 To Rectfier strip 1 To Starter 18 18 36 4 5 6 36 35 ReF4719CF5 Figure 13, Electrical Enclosure Complete Electrical Enclosure Assemblies Part Number Description Part Number Description DC767900SR Enclosure 115V DC895900SR Enclosure 30V, 3 PH DC870900SR Enclosure 115V, 1PH, Amp Plug DC354900SR Enclosure 30 V, 3 PH Dump DC389900SR Enclosure 115V Jog/Hold DC770900SR Enclosure 380/400/440V DC35900SR Enclosure 115V Dump DC355900SR Enclosure 380/400/440 V Dump DC357900SR Enclosure 115V Canada Dump DC77900SR Enclosure 460V, 3 PH DC3753900SR Enclosure 0V Japan VSP DC356900SR Enclosure 460V Dump DC375900SR Enclosure 0V Japan Dump DC773900SR Enclosure 575V, 3 PH DC768900SR Enclosure 30V, 1PH DC357900SR Enclosure 575V Dump DC353900SR Enclosure 30 V, 1 PH Dump Repair Parts List for Figure 13 Item Part No. Qty. Description Item Part No. Qty. Description 1 6 Female Insert, 7-Positions, 1151100 17 Female Stamped Contact, 1136100 3 5 Angle Panel Base Mount, 1043100 4 6 Coding Pins, 111600 5 6 Protective Cover, 10430300 6 1 Panel Base, 1040 7 DC9537 1 Selector Switch, -position 8 1 Mounting Collar (included in DC9537) 14 DA3643007 Cord Grip 18 Std. Hardware Wire 18 Awg. Strand Copper, Red Std. Hardware Wire 18 Awg. Strand Copper, Blue Std. Hardware Wire 18 Awg. Strand Copper -, Gr/Yel Std. Hardware Wire 16 Awg. Strand Copper O, Yel 7 Std. Hardware AMP34541 PIDG Spade Tongue Terminal Nylon #-16 #6 Screw 0.50" W 35 PA576401 Enclosure Box 9 1 Legend Plate (included in DC9537) 36 Std. Hardware 1 #4-40 x 3/8" Self Tapping Machine Screw Indicates parts in Electrical enclosure repair kit EBRK-1. Kit contains (3) 90 housings, (1) straight housing, () female contacts, (4) coding pins, (4) female inserts, () protective covers, (4) hoods, (4) male inserts, (4) male contacts, (1) spiral spintop and (1) de-insertion tool. Item Part No. Qty. Description DC 3159816 1 Connector Crimp Tool Amp Pro-Crimper II, # 58495-1 13
To heat exchanger To pendant To heat exchanger 30 To solenoid "A" To solenoid "A" To pendant strip ground block To ground screw To pendant 36 15 36 To heat exchanger To rectifier To transformer secondary To rectifier A1 L1 L A 18 4 To level switch 19 4 To transformer 17 5 To fuse secondary 19 4 To rectifier 10 40 41 3 34 37 33 34 37 Notes: 1. Use heat shrink tubing to cover metal portion of faston.. Crimping of Amp PIDG crimp terminals shall be done with a double crimp, ratchet-type crimping tool for insulated terminals. To transformer primary 17 5 17 5 To starter To starter 11 37 37 37 37 40 strip ground 7 strip. See 6 38 Note 1 18 6 38 To selector switch 13 41 6 38 strip 19 6 38 To starter X X1 18 7 SECONDARY PRIMARY H1 H3 H H4 17 7 To fuses REF47F6 Figure 14, 115 & 30 Volt Back Panel Repair Parts List for Figure 14 10 DC951389 1 D-line IEC Starter, 18 Amp 4 VAC 50/60 Hz. coil 1 N.O. Aux. 6 Std. Hardware 4 AMP 640903-1 PIDG Faston Recept. Nylon #-18 #6 Screw 0.50" W 11 DC949480 1 75 VA Transformer 115/30 PIRI. 7 Sec. 7 Std. Hardware 5 AMP 34541 PIDG Spade Tongue Terminal #-16 #6 Screw 0.50" W 13 DA3578380 1 Rectifier 10 Amp 30 Std. Hardware 6 AMP 36154 PIDG Ring Tongue Terminal 15 DC948199 1 Terminal Strip Nylon #-16 #10 Screw 0.31" W 17 Std. Hardware * Wire #18 AWG Strand Copper, Black 3 DC774378 1 Fuse 115 V, FNQ-R-1.8 18 Std. Hardware * Wire #18 AWG Strand Copper, Red DC775378 1 Fuse 30 V, FNQ-R-0.8 19 Std. Hardware * Wire #18 AWG Strand Copper, White 33 DC947378 1 Fuse Holder 600 V Std. Hardware * Wire #18 AWG Strand Copper, Blue 34 DC946378 Fuse Cover 600 V for fuse size Std. Hardware * Wire #18 AWG Strand Copper, Gr/Yel 13/3" x 15" 4 Std. Hardware 3 AMP36861 PIDG Spade Tongue 36 Std. Hardware #4/40x3/8" Self-tapping Screw Terminal #-16 #6 Screw 0.97" W 37 Std. Hardware 8 #8/3x3/8" Self-tapping Screw 5 Std. Hardware 6 AMP 353 IDG Spade Tongue Terminal 38 Std. Hardware 4 3/8" Diameter Heat Shrink Tubing #-16 #8 Screw 0.375" W 40 DC495480 1 Finger-safe covers for Transformer 41 Std. Hardware 3 #8 x 3 x 1/" Self-tapping Screw 14
Notes: 1. Use heat shrink tubing to cover metal portion of faston.. Crimping of AMP PIDG crimp terminals shall be done with a double crimp, ratchettype crimping tool for insulated terminals. 3. Wire #4 is to be ran to the transformer but not terminated. Wire to be long enough to reach either H1, H, H3, H4, dr H5. 30 To heat exchanger To pendant To heat exchanger To solenoid "A" To solenoid "E" To pendant strip ground block To ground screw To rectifier To tranformer primary To heat exchanger 17 5 To pendant 36 15 36 To transformer secondary To rectifier To level switch 18 4 17 5 To fuses 19 4 To transformer secondary 19 4 To rectifier 10 41 41 3 34 37 33 34 37 17 5 To starter To starter 19 7 strip ground 13 41 6 38 switch 7 6 38 strip 18 6 38 To selector switch 19 6 38 To starter 18 7 To selector switch REF473CF8 1 37 37 37 37 40 17 7 To fuses Figure 15, 380, 400, 440, 460, 575 Volt Back Panel Repair Parts List for Figure 15 10 DC951389 1 D-line IEC Starter 18 Amp Nylon #-18 #6 Screw 0.50" W 4 VAC 50/60 Hz. Coil 7 Std.Hardware 5 AMP 34541 PIDG Spade Tongue 1 DC950480 1 75 VA Transformer 400, Terminal #-16 #6 Screw 0.50" W 440, 460, 575 Volt PRI, 7 Sec. 30 Std.Hardware 6 AMP 36154 PIDG Ring Tongue Terminal 13 DA3578380 1 Rectifier Nylon #-16 #10 Screw 0.31" W 15 DC948199 1 Terminal Strip 3 DC776378 1 Fuse 380 V & 400 V, FNQ-R-0.5 DC776378 1 Fuse 440 V, FNQ-R-0.5 17 Std.Hardware * Wire #18 AWG Strand Copper, Black DC777378 1 Fuse 460 V, FNQ-R-0.4 18 Std.Hardware * Wire #18 AWG Strand Copper, Red DC778378 1 Fuse 575 V, FNQ-R-0.5 19 Std.Hardware * Wire #18 AWG Strand Copper, White 33 DC947378 1 Fuse Holder Std.Hardware * Wire #18 AWG Strand Copper, Blue 34 DC946378 Fuse Cover Std.Hardware * Wire #18 AWG Strand Copper, Gr/Yel 36 Std.Hardware #4/40 x 3/8" Self-Tapping Screw 4 Std.Hardware 3 AMP36861 PIDG Spade Tongue 37 Std.Hardware 8 #8/3 x 3/8" Self-tapping Screw Terminal #-16 #6 Screw 0.97" W 5 Std.Hardware 6 AMP353 PIDG Spade Tongue Terminal 38 Std.Hardware 4 3/8" Diameter Tubing #-16 #8 Screw 0.375" W 40 DC495480 1 Transformer Covers 6 Std.Hardware 4 AMP 640903-1 PIDG Faston Recept. 41 Std.Hardware 3 #8/3 x 1/" Self-Tapping Screw 15
30 strip ground block To heat exchanger To ground screw To pendant 36 15 36 4 To transformer secondary 18 4 To rectifier To level switch 17 5 To fuses 19 4 To transformer secondary To pendant To heat exchanger Notes: 1. Use heat shrink tubing to cover metal portion of faston. Crimping of Amp PIDG crimp termnals shall be done with a double crimp, ratchettype crimping tool for insulated terminals. 3. All wires, except ground wires, must have Labels shall be lovated a max. of 1/"from terminating device.wire numbers shall be per schematic. 4. AC & DC wire shall be routed seperate whenever possible blue wires are DC. To solenoid "A" To solenoid "B" strip ground strip To heat exchanger To rectifier 43 17 5 To transformer primary To starter 19 7 7 6 38 19 4 10 41 41 34 37 33 34 37 17 5 11 37 37 37 37 40 17 7 To fuses 18 6 38 To selector switch 13 41 35 6 38 strip 19 6 38 To starter 18 7 To selector switch 39 Label to be placed on enclosure floor, tight to front edge Figure 16, Japan VSP Sub-panel Assembly Repair Parts List for Figure 16 10 DC951389 1 D-Line IEC starter 11 DC3334480 1 Transformer, Hushh 00 low 13 DA3578380 1 Rectifier-global pump 15 DC948199 1 Terminal strip 16 Std.Hardware Wire Markers 17 Std.Hardware * Wire #18 AWG Strand Copper, Black 18 Std.Hardware * Wire #18 AWG Strand Copper, Red 19 Std.Hardware * Wire #18 AWG Strand Copper, White Std.Hardware * Wire #18 AWG Strand Copper, Blue Std.Hardware * Wire #18 AWG Strand Copper, Gr/Yel 4 Std.Hardware 3 AMP36861 PIDG Spade Tongue Terminal #-16 #6 Screw 0.97" W 5 Std.Hardware 6 AMP353 PIDG Spade Tongue Terminal #-16 #8 Screw 0.375" W 6 Std.Hardware 4 AMP 640903-1 PIDG Faston Recept. Nylon #-18 #6 Screw 0.50" W 7 Std.Hardware 5 AMP 34541 PIDG Spade Tongue Terminal #-16 #6 Screw 0.50" W 30 Std.Hardware 1 AMP 36154 PIDG Ring Tongue Terminal Nylon #-16 #10 Screw 0.31" W 33 DC947378 1 Fuse holder 600v 34 DC946378 Fuse cover 600v 35 PA576401 1 Electrical enclosure 36 Std.Hardware #4/40 x 3/8" Self-Tapping Screw 37 Std.Hardware 8 #8/3 x 3/8" Self-tapping Screw 38 Std.Hardware 4 3/8" Diameter Tubing 39 DC35536 1 Industrial label 40 DC945480 1 Finger-safe covers for trans 41 Std.Hardware 3 #8/3 x 1/" Self-Tapping Screw 4 DC35556 1 Ground label 43 DC835101 1 Sub-panel 16
strip ground block 30 To ground screw 4 To pendant (x) To transformer secondary To rectifier To solenoid B 18 4 To level switch To heat exchanger 35 15 17 5 To fuses To starter To heat exchanger To solenoid 'A' To solenoid 'B' To heat exchanger To selector switch 18 To pendant 18 To rectifier 18 43 To transformer primary 5 17 To transformer 19 4 secondary 19 4 To recitifier 7 strip 10 41 (x) 7 33 34 37 To solenoid "A" (x) (x) 17 5 To starter To starter 7 19 strip ground 7 strip 38 6 (4x) 11 37 40 17 7 To fuses strip 38 6 18 41 13 strip 38 6 REF4854C 35 To starter 38 6 19 39 Label to be placed on enclosure floor, tight to 7 18 To selector switch front edge. Notes: 1. Use heat shrink tubing to cover metal portion of Faston.. Crimping of Amp PIDG crimp terminals shall be done with a double crimp, ratchet-type crimping tool for insulated terminals. 3. All wires, except ground wires, must have wire labels (Item #16) on both ends of the wire. Labels shall be located a maximum of 1/" from terminating device. Wire numbers shall be per schematic. 4. AC & DC wire shall be routed seperate whenever possible, blue wires are DC. Figure 17, Dump Japan Sub-panel Assembly Repair Parts List for Figure 17 10 DC951389 1 D-Line IEC starter 11 DC3334480 1 Transformer, Hushh 00 low 13 DA3578380 1 Rectifier-global pump 15 DC34899 1 Terminal strip 16 Std.Hardware Wire Markers 17 Std.Hardware * Wire #18 AWG Strand Copper, Black 18 Std.Hardware * Wire #18 AWG Strand Copper, Red 19 Std.Hardware * Wire #18 AWG Strand Copper, White Std.Hardware * Wire #18 AWG Strand Copper, Blue Std.Hardware * Wire #18 AWG Strand Copper, Gr/Yel 4 Std.Hardware 3 AMP36861 PIDG Spade Tongue Terminal #-16 #6 Screw 0.97" W 5 Std.Hardware 6 AMP353 PIDG Spade Tongue Terminal #-16 #8 Screw 0.375" W 6 Std.Hardware 4 AMP 640903-1 PIDG Faston Recept. Nylon #-18 #6 Screw 0.50" W 7 Std.Hardware 7 AMP 34541 PIDG Spade Tongue Terminal #-16 #6 Screw 0.50" W 30 Std.Hardware 1 AMP 36154 PIDG Ring Tongue Terminal Nylon #-16 #10 Screw 0.31" W 33 DC947378 1 Fuse holder 600v 34 DC946378 Fuse cover 600v 35 PA576401 1 Electrical enclosure 36 Std.Hardware #4/40 x 3/8" Self-Tapping Screw 37 Std.Hardware 8 #8/3 x 3/8" Self-tapping Screw 38 Std.Hardware 4 3/8" Diameter Tubing 39 DC35536 1 Industrial label 40 DC3945480 1 Finger-safe covers for trans 41 Std.Hardware 3 #8/3 x 1/" Self-Tapping Screw 4 DC35556 1 Ground label 43 DC835101 1 Sub-panel 17
NOTES: 1. Two jumpers connect to transformer. Initially terminate for 115 Volt.. Transformer primary jumpers to be connected and fuses to be installed during pump assembly based on voltage. 115 volt Jumper H1 & H3 Jumper H & H4 *Fuse FNQ-R-1.8 30 volt Jumper H & H3 *Fuse FNQ-R-0.8 3. Ground wiring to be #18 green with yellow stripe. 4. 4VAC Control wiring to be #18 red. 5. 4VAC Neutral wiring to be #18 white. 6. All 4DC wiring to be #18 blue. 7. Wire numbers 1-9 high AC voltage Wire numbers 10-99 4 VAC Wire numbers 100-199 4VDC 8. LC - Level switch PSC - Pressure switch HEC - Heat exchanger PC - Pendant AC - Solenoid A BC - Solenoid B 9. NCP - Non-connected pin position for coding in male plug on cord. CD - Coding pin position in female on enclosure. REF4681CF9 Figure 18, Electrical Diagram 110/30 Volt 1-phase 18
NOTES: 1. Do not connect wire #4 to transformer during initial panel build.. Transformer primary wire #4 to be connected and fuses to be installed during pump assembly based on voltage. 380V and 400V connect wire #4 to H, fuses BBS-05* 440V connect wire #4 to H3, fuses FNQ-R-.0.5* 460V connect wire #4 to H4, fuses FNQ-R-0.4* 575V connect wire #4 to H5, fuses FNQ-R-0.5* 3. Ground wiring to be #18 green with yellow stripe. 4. 4VAC control wiring to be #18 red 5. 4VAC neutral wiring to be #18 white 6. All 4VDC wiring to be #18 blue 7. Wire numbers 1-9 high AC voltage Wire numbers 10-99 4VAC Wire numbers 100-199 4VDC 8. LC - Level switch PSC - Pressure switch HEC - Heat exchanger PC - Pendant AC - Solenoid A BC - Solenoid B 9. NCP - Non-connected pin position for coding in male plug on cord CD - Coding pin position in female on enclosure D4864F10 Figure 19, Electrical Diagram 380/440/460/575 Volt 3-Phase 19
Motor Wiring Short dash lines represent exchange wiring for pumps with no electric enclosures. Motor terminal box wiring for electric valve version 190, 39 V / 3-phase. Ground L3 L L1 Motor terminal box wiring for manual valve version 110 V / 1-phase. Terminal box cover shown with back side of switch. Motor terminal box wiring for electric valve version 110 V / 1-phase. Ground L1 L T4 T5 T6 T3 T9 T1 T8 T7 T4 T8 T T1 T3 T5 Motor terminal box wiring for electric valve version 380, 400, 415, 640, 480, 575 V / 3-phase. (Terminal box cover shown with back side of switch.) Motor terminal box wiring for manual valve version V / 1-phase. Motor terminal box wiring for electric valve version V / 1-phase. Ground Ground L L1 Ground L1 L T4 T7 T5 T8 T6 T9 T3 T1 T T5 T3 T T8 T4 T1 T4 T8 T T1 T3 T5 Figure Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com Africa China Germany, Austria Middle East, Turkey and Spain and Portugal ENERPAC Middle East FZE Actuant China Ltd. and Switzerland Caspian Sea ENERPAC Office 43, JAFZA 15 1F, 69 Fute N. Road ENERPAC GmbH ENERPAC Middle East FZE C/San José Artesano 8 P.O. Box 18004 Waigaoqiao Free Trade Zone P.O. Box 300113 Office 43, JAFZA 15 Pol. Ind. Jebel Ali, Dubai Pudong New District D-40401 Düsseldorf P.O. Box 18004 8108 Alcobendas United Arab Emirates Shanghai, 0 131 China Willstätterstrasse13 Jebel Ali, Dubai (Madrid) Spain Tel: +971 (0)4 887686 Tel: +86 5866 9099 D-40549 Düsseldorf United Arab Emirates Tel: +34 91 661 11 5 Fax: +971 (0)4 887687 Fax: +86 5866 7156 Germany Tel: +971 (0)4 887686 Fax: +34 91 661 47 89 Tel: +49 1 471 490 Fax: +971 (0)4 887687 Fax: +49 1 471 49 8 Australia, New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 43 (P.O. Box 61) Australia Tel: +61 97 438 988 Fax: +61 97 438 648 Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, 587 04764-050 - Sao Paulo (SP) Tel: +55 11 5687 1 Fax: +55 11 5686 5583 Toll Free in Brazil: Tel: 0800 891 5770 vendasbrasil@enerpac.com Canada Actuant Canada Corporation 6615 Ordan Drive, Unit 14-15 Mississauga, Ontario L5T 1X Tel: +1 905 564 5749 Fax: +1 905 564 0305 Toll Free: Tel: +1 800 68 4987 Fax: +1 800 461 456 Technical Inquiries: techservices@enerpac.com Actuant China Ltd. (Beijing) 709B Diyang Building Xin No. Dong San Huan North Rd. Beijing City 10008 China Tel: +86 10 845 36166 Fax: +86 10 845 36 Central and Eastern Europe, Greece ENERPAC GmbH P.O. Box 300113 D-40401 Düsseldorf Willstätterstrasse13 D-40549 Düsseldorf Germany Tel: +49 1 471 490 Fax: +49 1 471 49 8 France, Switzerland francophone ENERPAC, Une division de ACTUANT France S.A. ZA de Courtaboeuf 3, avenue de la Baltique 91140 VILLEBON /YVETTE France Tel: +33 1 60 13 68 68 Fax: +33 1 69 37 50 India ENERPAC Hydraulics (India) Pvt. Ltd. Office No. 9,10 & 11, Plot No. 56, Monarch Plaza, Sector 11, C.B.D. Belapur Navi Mumbai 400614, India Tel: +91 756 6090 Tel: +91 756 6091 Fax: +91 756 6095 Italy ENERPAC S.p.A. Via Canova 4 094 Corsico (Milano) Tel: +39 0 4861 111 Fax: +39 0 4860 188 Japan Applied Power Japan Ltd. Besshochou 85-7 Saitama-shi, Kita-ku, Saitama 331-08 Japan Tel: +81 48 66 4911 Fax: +81 48 66 4955 All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at www.enerpac.com Russia and CIS (excl. Caspian Sea Countries) Actuant LLC Admiral Makarov Street 8 15 Moscow, Russia Tel: +7-495-9809091 Fax: +7-495-980909 Singapore Actuant Asia Pte. Ltd. 37C, Benoi Road Pioneer Lot, Singapore 67796 Tel: +65 68 63 0611 Fax: +65 64 84 5669 Toll Free: +1800 363 77 Technical Inquiries: techsupport@enerpac.com.sg South Korea Actuant Korea Ltd. 3Ba 717, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea 49-450 Tel: +8 31 434 4506 Fax: +8 31 434 4507 The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland and Baltic States ENERPAC B.V. Galvanistraat 115, 6716 AE Ede P.O. Box 8097, 6710 AB Ede The Netherlands Tel: +31 318 535 911 Fax: +31 318 55 613 +31 318 535 848 Technical Inquiries Europe: techsupport.europe@enerpac.com United Kingdom, Ireland Enerpac Ltd Bentley Road South Darlaston, West Midlands WS10 8LQ, United Kingdom Tel: +44 (0)1 50 50 787 Fax: +44 (0)1 50 50 799 USA, Latin America and Caribbean ENERPAC P.O. Box 341 6100 N. Baker Road Milwaukee, WI 539 USA Tel: +1 6 781 6600 Fax: +1 6 783 956 User inquiries: +1 800 433 766 Inquiries/orders: +1 800 558 0530 Technical Inquiries: techservices@enerpac.com 11/7/07