SERVICE MANUAL (SRK6X shown) Battery-powered In-line X Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 2080071 REV 2 2017 Sherman + Reilly, Inc. 7/17
Table of Contents Safety... 2 Purpose of this Manual... 2 Other Publications... 2 Important Safety Information... 3 Main Illustrations All Tools... 6 Main Parts List All Tools...7 8 Head and Ram Illustration and Parts List SRK6...9 11 SRB7... 12 SRG98... 13 SRG177... 1 SRS78, SRS12... 1 SRS138... 16 Safety Safety is essential in the use and maintenance of Sherman + Reilly tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize authorized Sherman + Reilly service personnel with the service parts for the Sherman + Reilly Battery-powered In-line Tools listed on this page. Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at www.sherman-reilly.com. Other Publications Operation Manuals SRK6X 2080061 SRK6XFG 2080061 SRB7X 2080060 SRG98X 2080060 SRG177X 2080060 SRS78X 2080060 SRS12X 2080060 SRS138X 2080060 Do not discard this product or throw away! For recycling information, go to www.sherman-reilly.com. All specifications are nominal and may change as design improvements occur. Sherman + Reilly shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL 2
IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gangrene, or death. Immediate hazards which, if not avoided, WILL result in severe injury or death. Hazards which, if not avoided, COULD result in severe injury or death. Do not use solvents or flammable liquids to clean the tool body. Solvents or flammable liquids could ignite and cause serious injury or property damage. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under Other Publications. Failure to observe this warning could result in severe injury or death. Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe this precaution may result in injury and property damage. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Note: Keep all decals clean and legible, and replace when necessary. 3
Main Illustrations All Tools 101 All housing screws screwed in completely. T=2. Nm max. 103 70 71 102 Screw on hand-tight. Then turn out until the radial hole is free to screw in the anti-twist screw. T=1 Nm T=0 Nm 80 7 77 72 T=12 Nm max. 6 73 7 78 19 3 2 68 T=2 Nm 0 T=2 Nm max. 29 T=12 Nm 69 79 T=1 Nm 100 76 89 Motor Assembly 87 8 88 83 81 86 8 82
Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly 33 3 3 38 36 37 3 39 SRK6, SRB7, SRS78, and SRS12 3 0 T=12 Nm 31 32 23 18 21 20 22 2 T=1 Nm 26 7 1 2 T=12 Nm T=. Nm 2 T=12 Nm 6 T=8 Nm 60 1 7 0 61 62 63 SRG98 and SRS138 0 3 8 9 T=. Nm 6 0
Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly SRG177 33 3 3 38 36 37 3 39 T=12 Nm 31 32 23 18 21 20 22 2 T=1 Nm 26 T=0. Nm 8 7 1 3 6 2 T=0. Nm 7 0 2 T=12 Nm 67 T= Nm 66 6 3 1 9 T=2 Nm 6 6 T=. Nm 0 6
Main Parts List All Tools 20860 Relief lever kit (includes 2, 3) 2 Screw... 1 3 Relief valve lever... 1 208097 Control board (X version)... 1 208220 Control Board (SRK6X)... 1 2083381 Control Board (SRK6XFG)... 1 2082209 Control Board (SRB7X)... 1 2082210 Control Board (SRG98X, SRS78X,... 1 SRS12X) 208221 Control Board (SRG177X)... 1 2082216 Control Board (SRS138X)... 1 * Seal... 2 6 20920 Sensor (SRK6)... 1 0121839 Screw (cutters)... 1 7 208088 Ring (SRB7, SRG98, SRG177, SRS138)... 1 208088 Ring (SRK6)... 1 2080891 Ring (SRS78, SRS12)... 1 18* Felt seal... 1 19 0018990 Piston pump assembly (includes 20 26)... 1 20 Piston pump... 1 21 Spring... 1 22 0019309 Piston pump housing... 1 23* Piston seal... 1 2 Screw... 1 26 Spring... 1 29 0018922 Relief valve unit (includes 31 39) (SRK6, SRS78, SRS12)... 1 20799 Relief valve unit (includes 31 39) (SRB7)... 1 2072069 Relief valve unit (includes 31 39) (SRG98, SRS138)... 1 208099 Relief valve unit (includes 31 39) (SRG177)... 1 31 2072070 Valve seat... 1 32 Needle valve... 1 33 Plunger... 1 3 Spring... 1 3 Washer... 36* O-ring... 1 37* O-ring... 1 38 Pressure relief... 1 39 Screw... 1 0 207116 Pump housing unit (includes 18, 0 63) (SRG98, SRS138)... 1 20796 Pump housing unit (includes 18, 0 7) (SRB7)... 1 208120 Pump housing unit (includes 18, 0 7) (SRK6)... 1 2072068 Pump housing unit (includes 18, 0 63) (SRS78, SRS12)... 1 208098 Pump housing unit (includes 18, 1 7, 6 67) (SRG177)... 1 1 Ball... 1 2 Screw... 1 3 Shaft... 1 Bushing... 2 Bearing... 2 6 O-ring... 1 7 Plate... 1 8 Screw... 2 9 Solenoid... 1 0 20861 Clamp, nylon, 10 pack... 1 0* Clamp... 2 1 Screw... 1 2 0109162 Threaded bushing... 1 3 Pump block... 1 0109308 Threaded bushing... 1 0109316 Screen... 1 6 209296 Reservoir (all except SRG177)... 1 20806 Reservoir (SRG177)... 1 7* O-ring... 1 8 Washer... 1 9 Threaded bushing... 1 208209 Valve kit (includes 60 63) 7
Main Parts List All Tools (cont d) 60 Valve seat... 1 61 Spring... 1 62 Washer... 1 63 Needle valve... 1 6 Spring... 1 6 Washer... 1 66 Screw... 1 67 Top... 1 68 208092 Housing unit (includes 69 79)... 1 69 Ring... 1 70 Screw... 71 0019767 Screw... 2 72 Compression spring, DA. x L1.0... 1 73 Trigger link... 1 7 Housing half... 1 76 Housing half... 1 77 Relief valve button... 1 78 Trigger cover... 1 79 Stud... 1 80 208132 Motor assembly (includes 81 89)... 1 81 Retaining ring... 1 82 001989 Pin... 1 83 Motor cap... 1 8 Disc housing... 1 8 Disc... 2 86 Screw... 2 87 Gear lube, 1. g... 1 88 Motor adapter... 1 89 Electric motor... 1 99 207187 Intelli-CRIMP decal... 1 100 20798 In-line Sherman+Reilly decal... 1 101 20800 FCC X version decal... 1 102 2079816 Identification decal (SRK6X)... 1 2083187 Identification decal (SRK6XFG)... 1 2079836 Identification decal (SRS78X)... 1 207983 Identification decal (SRS12X)... 1 207982 Identification decal (SRS138X)... 1 2079838 Identification decal (SRG98X)... 1 207986 Identification decal (SRG177X)... 1 2079832 Identification decal (SRB7X)... 1 103 206871 Warning decal, crimping tool... 1 202832 Warning decal, cutter... 1 012276 Carrying strap 2070020 Carrying bag 20670 Connector compatibility tag (SRK6X) * 00797 Seal kit (includes items marked with an asterisk, bushings not included) 209190 18 V battery 2.0 Ah 207667 18 V battery.0 Ah 209201 18 V charger 120 VAC 209202 18 V charger 230 VAC 20920 18 V charger 12 VDC 207087 18 V corded adapter 120 VAC 207088 18 V corded adapter 230 VAC 207878 Biodegradable hydraulic fluid 8
Ram Illustration and Parts List SRK6 and SRK6FG Battery-powered In-line X Tools 1 1 16 3 T=2 Nm 2 6 8 7 T=2Nm 1 9 11 12 10 13 SRK6FG Assembly Note: Install items 9 and 10 opposite from side as shown to permanetly lock the crimping jaws on the tool. 2080600 Ram unit (includes 1 1)... 1 1 2080623 Sheath... 1 209399 Spring kit (includes 2 6) 2 Shoulder bolt... 1 3 Disc... 1 Compression spring... 1 Washer... 1 6* O-ring (included in 00797)... 1 7 20796 Screw... 1 8 Jaw holder... 1 20900 Latch kit (includes 9 12) 9 Compression spring... 1 10 Locking pin... 1 11 Compression spring... 1 12 Pin... 1 20901 Roller kit (includes 13, 1) 13 Roller... 2 1 Ram... 1 1 012000 Bushing with seal... 1 16* Seal bushing (included in 00797)... 1 9
Jaw Units Illustration and Parts List 130 129 CJ22 CJXPJ 12C 12 122 12B 12 127 128 123 122 123 129 130 CJB 12A 202683 CJ22 crimping jaw unit for cul and UL classified crimps 20269 CJXPJ crimping jaw unit (includes 122-12) 20268 CJB single-use lock cutter (includes 122-126) 20902 Jaw pivot kit (includes 122, 123) 122 Retaining ring... 2 123 Pivot pin... 1 12A Jaw, sharp CJB... 1 12B Jaw, CJXPJ... 2 12C Jaw, CJ22... 2 12 2022 Extension spring... 1 126 Jaw, flat CJB... 1 2023623 Die retaining pin kit (includes 127 130) 127 Die retaining pin... 2 128 Compression spring... 2 129 Release button... 2 130 Retaining ring... 2 122 123 12 126 10
Jaw Units Illustration and Parts List (cont d) CJD3BG CJD3O CJD3 118A 118A 118C 110A 111 110C 111 110D 111 113 11 113 11 11 113 11 113 118A 116 117 11 11 116 117 118A 116 117 118C 117 119 120 113 121 glued in with Loctite 270 (green) 116 11 118B 11 120 119 CJK Kearney 11 116 117 111 110B 118B 2027121 CJD3BG crimping jaw unit (includes 110 118) 2027122 CJD3O crimping jaw unit (includes 110 118) 202068 CJD3 crimping jaw unit (includes 110 118) 202011 CJK Kearney crimping jaw unit (includes 110 118, 119-121) 110A Jaw, CJD3BG... 2 110B Jaw, CJK... 2 110C Jaw, CJD3O... 2 110D Jaw, CJD3... 2 111 2022 Extension spring... 1 20902 Jaw pivot kit (includes 113, 11) 113 Retaining ring... 2 11 Pin pivot... 1 11 Bushing... 2 116 Compression spring... 2 117 Lock adapter... 2 118A 20212 Jaw covers, CJD3O/CJD3BG (set of 2)... 1 118B 2022386 Jaw covers, CJK (set of 2)... 1 118C 2021086 Jaw covers, CJD3 (set of 2)... 1 119 Bushing... 2 120 Ball, 3 mm... 2 121 Locking pin... 1 010370 Die pin kit, W -style dies (includes 11 117) 010108 Die pin kit, Kearney-style dies (includes 116, 119 121) 11
Head and Ram Illustration and Parts List SRB7 Battery-powered In-line X Tools 10 9 8 1 3 2 6 11 7 T=2Nm 2033626 Head assembly (includes 1 7, 11) 2033628 Cutter blade kit (includes 1 )... 1 1 Fixed blade... 1 2 Movable blade... 1 3 Roll pin... 1 Socket head cap screw... 1 001929 Hex head cap screw, m3x... 1 6 0019236 Compression spring... 1 7 Cutter head... 1 8* O-ring (included in 00797)... 1 9* Piston backup ring (included in 00797)... 1 10 0019082 Bushing... 1 11 Washer... 1 12
Head and Ram Illustration and Parts List SRG98 3 2 1 9 6 8 7 17 T=2Nm 1 16 1 10 T=2Nm 11 18 12 13 19 207103 Head assembly (includes 19) 1* Backup ring (included in 00797)... 1 2* O-ring (included in 00797)... 1 3 202068 Piston cup... 1 207107 Ram... 1 Compression spring... 1 6 Adapter disk... 1 7* O-ring (included in 00797)... 1 8 207109 Base... 1 9 207108 Latch... 1 10 207106 Screw... 1 11 207111 Blade pin... 1 12 20711 Pivot pin... 2 13 Retaining clip... 1 20710 Movable blade... 1 1 20711 Ball... 1 16 207113 Spring... 1 17 0103997 Screw... 18 20710 Fixed blade... 1 19 207110 Guide plate... 1 13
Head and Ram Illustration and Parts List SRG177 Battery-powered In-line X Tools 2 1 7 22 1 21 3 3* T=2Nm 19 18 1 13 6 16 3 11 12 9 8 20 17 10 2080213 Head and ram (includes 8 21) 1 O-ring (included in 20906)... 3 2 Piston backup ring (included in 20906)... 1 3 Screw, M3x6 mm button hd cap (units without item 22)... 2 * 207106 Screw, M3x mm socket hd cap (units with item 22)... 1 00828 Compression spring... 2 Adapter disk... 2 6 O-ring (included in 20906)... 1 7 0103962 Piston... 1 8 Stationary blade... 1 9 Cutting blade... 1 10 Screw... 11 Snap ring... 2 1 12 Cutting head... 1 13 Cutting head base... 1 1 Pin, 8 x 20... 1 1 Sleeve... 2 16 Pin... 1 17 Guide plate... 1 18 Side plate... 2 19 Pull pin... 1 20 Brace plate... 1 21 Screw... 1 22 206822 Stroke adjustor (used in models with M3x mm screw)... 1 20682 Plate kit (includes 12, 13, 17, 18, 20)... 1 206826 Blade kit (includes 8, 9, 1)... 1 20682 Fastener kit 9includes 3,, 10, 11, 1-16, 19, 21)... 1
Head and Ram Illustration and Parts List SRS78 and SRS12 16 18 1 7 2 1 1 11 10 3 6 T=2Nm SRS78 8 9 SRS12 12 13 2080212 Head assembly, SRS78 (includes 1 1) 0121197 Head assembly, SRS12 (includes 1 1) 20868 Ram kit (includes 1 3, ) 1 Piston... 1 2 Coil spring... 1 3 Steel washer... 1 20870 Hardware kit (includes, 8 11, 13, 1) Retaining clip... 2 Steel washer... 1 6 001929 Screw... 1 7 0120913 Aluminum head... 1 8 Screw... 1 9 Pivot... 1 10 Retaining clip... 1 11 Pivot... 1 20869 Blade kit, SRS12 (includes 12 1) 207271 Blade kit, SRS78 (includes 12 1) 12 Fixed blade... 1 13 Pivot bolt... 1 1 Movable blade... 1 1 Hex nut... 1 16 012000 Bushing with seal... 1 18* Seal bushing (included in 00797)... 1 1
Head and Ram Illustration and Parts List SRS138 Battery-powered In-line X Tools 1 13 1 12 6 1 2 3 T=. Nm 11 8 10 T=2Nm 7 17 9 16 19 T=2. Nm 18 20 T=2. Nm 208123 Head assembly (includes 20) 1* Backup ring (included in 00797)... 1 2* O-ring (included in 00797)... 1 3 202068 Piston cup... 1 208132 Screw... 1 208126 Piston rod... 1 6 008398 Spring... 1 7 208021 Shim... 2 8 008380 O-ring... 1 9 20812 Base... 1 10 207106 Screw... 1 11 20812 Block... 1 12 208128 Link... 1 13 208129 Pin... 1 003308 Ring... 8 1 208121 Blade... 2 16 208127 Pivot pin... 1 17 208130 Nut... 1 18 208131 Cover... 2 19 202232 Screw... 2 20 0019767 Screw... 2 Phone 800-21-7780 23-76-300 Fax 23-76-298 www.sherman-reilly.com