Western Products, PO Box 2508, Milwaukee, WI 522-958 www.westernplows.com January 15, 2016 Lit. No. 99755, Rev. 00 Hopper and Drive Components Tornado Hopper Spreader Parts List This Parts List is for WESTERN Tornado Hopper Spreaders with serial numbers beginning with 160201 and higher. A DIVISION OF DOUGLAS DYNAMICS, LLC
HOPPER COMPONENTS 8 7 9 1 6 5 22 15 26 27 2 22 11 1 1 21 20 12 19 17 18 10 16 2 20 2 25 Lit. No. 99755, Rev. 00 2 January 15, 2016
Hopper Components 1 78018 1 Poly Hopper Lid 7' (DS) 12 1/2-1 x 7-1/2 Hex Cap Screw SS 78019 1 Poly Hopper Lid 8' (DS) 1 1/2 Flat Washer SS ns 78020 1 Poly Hopper Lid 7' (PS) 1 1/2-1 Hex Locknut SS 78021 1 Poly Hopper Lid 8' (PS) ns 8 /8-16 x 1 Carriage Bolt SS 2 78010 1 Poly Hopper Body 7' ns 8 /8 Lock Washer SS 7801 1 Poly Hopper Body 8' ns 8 /8-16 Hex Nut SS 78227 1 Poly Hopper 8' Collar 15 7808-1 1 CHMSL Kit (w/fasteners) 78115 2 Top Screen, 7' (Painted) 16 7808 1 Feed Gate Guide with Fasteners Kit 78116 2 Top Screen, 8' (Painted) (incl. 995 [2], 7807 [1], 9150 [2]) 5 78117-1 2 Top Screen Brace w/label (67272) 17 7809 1 Feed Gate Handle Kit (incl. 78029, Poly Hopper 90601 [2] and item 1) 6 9608 Wing Bolt 18 78098 1 Feed Gate Detent Bracket 7 9010 6 7/16 Linchpin (incl. 78028 w/fasteners, item 22) 8 78097 6 Washer 2.5 OD x 1.5 ID SS ns /8-16 x 1-1/2 Hex Cap Screw 9 6522 Strap, Rubber Hold-Down Assembly 19 78109 1 Mounting Bar (incl. 78056, 9080 [2] ns 6126 1 Cable Boot and items 1 [2], 1 [2]) 10 78118 1 Feed Gate Assembly Kit, Poly Hopper ns 7822 1 Poly Hopper Collar Hardware Kit (incl. 7809, 90601) 20 78262 2 Chute Attachment Sleeve Kit 11 78119 Hopper Mounting Bracket (PS) 21 902 1 /16 Linchpin ns 781 Hopper Mounting Bracket (DS) 22 9978 1 Chute Connector Clip Kit Item 10 78118 Feed Gate Assembly Kit 7809 1 Feed Gate Sub Assy 90601 1 1/ x 1-1/2 Cotter Pin Item 16 7808 Feed Gate Guide with Fasteners Kit 995 2 5/16-18 x 2-1/ Hex Cap Screw SS 9150 2 5/16-18 Hex Locknut 7807 1 Feed Gate Slide Item 17 7808 Feed Gate Handle Kit 78029 1 Feed Gate Actuator Shaft 1 1/2-1 Hex Locknut SS 90601 2 1/ x 1-1/2 Cotter Pin Item 20 78262 Chute Attachment Sleeve Kit 2 1 Pin Retainer 25 2 /16 Pop Rivet Aluminum 2 2 #10 x 1-1/2 Pan Head Phillips SS Item 22 9978 Chute Connector Clip Kit 26 2 #10 x 1-1/2 Pan Head Phillips SS ns 1 Chute Connector Dump Switch Label 27 1 Chute Connector Clip ns = not shown SS = Stainless Steel Lit. No. 99755, Rev. 00 January 15, 2016
DRIVE COMPONENTS 11 1 10 6 12 26 2 25 5 2 1 1 7 16 15 2 19 20 22 7 2 21 18 17 9 8 Lit. No. 99755, Rev. 00 January 15, 2016
Drive Components 1 99752 1 Sill 7' 8 6892 AR Conveyor Repair Bar w/pins and 9975 1 Sill 8' Cotters 2 9907 1 Tension Bolt Kit 9 6875 AR Conveyor Repair Link w/pins and 9980 1 Idler Shaft Assy, Kit Cotters 995 1 Spreader Bearing Kit 10 9909 1 Drive Shaft Kit 5 78266 1 Wiper Kit 11 99085 1 Motor Kit, Conveyor 6 9979 1 Gear Box Mounting Plate Kit 12 99087 1 Gear Box Kit 7 78076 1 Pintle Chain, 7' (99 Link) 1 6858 1 Label, Warning/Caution, Spreaders 9898 1 Pintle Chain, 8' (108 Link) 1 99091 1 Electric Conveyor Drive Kit Item 2 9907 Tension Bolt Kit 15 1 5/8-11 x 6 Take-Up Bolt SS 16 1 5/8-11 Hex Nut Item 9980 Idler Shaft Assembly Kit 17 2 /8-16 Hex Nut SS 21 956 2 Bearing 1-1/8 ID 2-Bolt Flange 18 2 /8 Lock Washer SS 22 /8-16 x 1-1/2 Carriage Bolt SS 19 9979 2 6-Tooth Sprocket Assembly 2 956 2 Bearing 1-1/8 ID 2-Bolt Flange 20 951 1 Idler Shaft Item 995 Spreader Bearing Kit 17 2 /8-16 Hex Nut SS 21 956 2 Bearing 1-1/8 ID 2-Bolt Flange 18 2 /8 Lock Washer SS 22 /8-16 x 1-1/2 Carriage Bolt SS Item 5 78266 Wiper Kit 9601 Push Type Retainer 6562 1 Wiper Belt 2 99079 1 Rivet Kit Item 6 9979 Gear Box Attachment Plate Kit 1 Gear Box Attachment Plate 5/16-18 Hex Nut SS 5/16 Lock Washer SS 5/16-18 x / Carriage Bolt SS Item 10 9909 Drive Shaft Kit 2 2 /8-16 Hex Nut SS 26 2 /8-16 x 1-1/2 Carriage Bolt SS 25 2 /8 Lock Washer SS 1 Drive Shaft Assembly Item 11 99085 Conveyor Motor Kit 2 /8 Lock Washer SS 99085 1 Motor 1/2 hp NEMA 56C /8-16 x / Hex Cap Screw SS Item 12 99087 Gear Box Kit 99067 1 Gear Box 10 x 20 x 2X Worm Gear M8 Lock Washer SS 1 M8 x 1-1/ x 16 Hex Cap Screw SS Item 1 99091 Electric Conveyor Drive Kit 10 9909 1 Drive Shaft Kit, Electric 12 99087 1 Gear Box Kit 11 99085 1 Conveyor Motor Kit SS = Stainless Steel AR = As Required Lit. No. 99755, Rev. 00 5 January 15, 2016
DRIVE COMPONENTS 0 2 1 2 2 5 26 6 7 2 27 28 25 8 11 10 9 29 2 1 12 22 27 16 15 1 2 1 11 12 18 20 9 10 19 17 21 Lit. No. 99755, Rev. 00 6 January 15, 2016
Drive Components 1 7812 1 Chute Cover 16 1 5/16-18 x 2-1/ Hex Cap Screw SS 2 78287 1 Chute Motor Cover 17 7801 1 Brace, DS 9105 1 Motor 12 V DC 1/ hp (incl. item 5) 18 7802 1 Brace, PS 78298 1 Idler Kit 19 7829 1 Defl ector 5 9101 1 10-Tooth Cogged Belt Pulley 20 5 /8-16 x / Hex Cap Screw SS 6 78285 1 Gear Belt 21 7810 1 Spinner Guard 7 78066 1 0-Tooth Cogged Belt Pulley / Bore 22 78268 1 /8 Well Nut Fastener Kit 8 78297 1 Chute Motor Base Plate 2 78270 1 1/ Well Nut Fastener Kit 9 96167 2 Pillow Block Bearing / Bore 2 7801 1 Chute Attachment Pin Bag (pkg of 2) 10 28 /8-16 x 1 Carriage Bolt SS 25 99780 1 Full Chute Assembly 11 18 /8 Lock Washer SS 26 7827 2 Chute Handle Kit 12 7 /8-16 Hex Nut SS 27 78262 Chute Attachment Sleeve Kit 1 7828 1 Spinner Shaft 28 78269 1 1/ Well Nut (pkg of 2) 1 92 1 Spinner, Poly 29 78267 1 /8 Well Nut (pkg of 2) 15 1 5/16-18 Hex Nut SS ns 78199 1 CHMSL Harness Kit 0 6610 1 Grommet Item 78298 Idler Kit 1 Spring 1 /8-16 Hex Nut SS 1 Idler Arm 1 /8 x 5/16-18 Shoulder Bolt 1 Idler Pulley, 2" 1 5/16-18 Hex Locknut GB SS 1 /8-16 x 1-/ Hex Cap Screw SS 1 5/16 Flat Washer Type A Narrow SS 11 1 /8 Lock Washer SS 1 /8 Flat Washer Type A Wide SS Item 22 78268 /8 Well Nut Fastener Kit 2 /8-16 Well Nut 2 /8 Flat Washer Type A Wide SS 2 /8-16 x 1-1/2 Hex Cap Screw SS 11 91282 2 /8 Lock Washer Spring SS Item 2 78270 1/ Well Nut Fastener Kit 2 1/-20 Well Nut 2 1/ Lock Washer Spring SS 2 1/ Flat Washer Type A Narrow SS 2 1/-20 x 1-1/2 Hex Cap Screw SS Item 25 7820-1 Full Chute Assembly 78071 1 Chute Assembly 1 7812 1 Chute Cover Item 26 7827 Chute Handle Kit 8921 1 Counter Bored Handle Plastic 2 1/ Flat Washer Type A Narrow SS 2 1/-20 x 1-1/2 Hex Cap Screw SS 2 1/-20 Well Nut Item 27 78262 Chute Attachment Sleeve Kit 1 1 Pin Retainer 2 /16 Pop Rivet Aluminum 2 2 #10 x 1-1/2 Pan Head Phillips SS ns = not shown SS = Stainless Steel G = Grade Lit. No. 99755, Rev. 00 7 January 15, 2016
ELECTRICAL ENCLOSURE ASSEMBLY 7 1 5 2 6 8 10 9 5 Lit. No. 99755, Rev. 00 8 January 15, 2016
Electrical Enclosure Assy 1 9507 1 Electrical Enclosure Body 7 7826 5 Well Nut 2 9975 1 Electrical Enclosure Cover 8 5 1/-20 x 1-1/2 Hex Cap Screw SS 5280 1 -Post Spreader Module 9 7 1/ Flat Washer SS 78 1 Snap-In Grommet 10 2 1/-20 x / Hex Cap Screw SS 5 9587 1 Isolated Stud Block 6 1/-20 x /7 Hex Washer Machine Screw SS SS = Stainless Steel Lit. No. 99755, Rev. 00 9 January 15, 2016
HARNESSING COMPONENTS 1 2 B A 6 5 12 7 10 9 8 11 Not drawn to scale. Lit. No. 99755, Rev. 00 10 January 15, 2016
Cables and Harnessing & Electrical Enclosure Assy 1 69902 1 Harness, Vehicle Control 7 7815 1 Cable Assy, Spinner Motor, Hopper 2 76057 1 Harness Assy Kit, Vehicle 8 7812 1 Cable Assy, Spinner Motor, Chute (incl. 66915, item ) 9 789 1 Cable Assy, Mod to Isolated Stud 66915 1 Plug Cover 10 9586 1 Fuse, 100 Amp 22511 1 22" Battery Cable 11 9587 1 Fuse Holder 5 7817 1 Harness Assy, Hopper 12 7802 1 Vehicle Side Harness Kit 6 7818 1 Harness Assy, Mod. to Conveyor Motor Item 12 7802 Vehicle Side Harness Kit 1 69902 1 Harness, Vehicle Control 10 9586 1 Fuse, 100 Amp 2 76057 1 Harness Assy Kit, Vehicle 11 9587 1 Fuse Holder Includes Item, Plug Cover ns 6 Cable Tie, HD 22511 1 22" Battery Cable ns 10 Cable Tie, 7.95" ns = not shown Lit. No. 99755, Rev. 00 11 January 15, 2016
EXTERNAL ENCLOSURE 9 8 2 1 7 10 6 5 External Enclosure 1 9976 1 External Enclosure, Body 7 6 1/ Flat Washer SS 2 9925 Push Button Switch 8 7826 Well Nut 9977 1 External Enclosure Cover ns 95077 1 Dump Switch Label Kit 78 1 Snap-In Grommet (incl. items 9 & 10) 5 99195 2 Break-Thru Plug 9 1 One-Button Label 6 6 1/-20 x / Hex Cap Screw SS 10 1 Two-Button Label ns = not shown SS = Stainless Steel Lit. No. 99755, Rev. 00 12 January 15, 2016
CAB CONTROL 1 VIBRATE LIGHT STROBE PREWET Material Width Material Flow ON/OFF BLAST MIN MAX MIN MAX 9 2 8 7 6 5 Cab Control 1 995 1 Cab Control Kit 5 522 2 1/-20 x 1/2 Pan Head Machine 2 525 1 Cab Control Bracket Kit Screw SS Black 526 #10 x /8 Pan Head Tapping Screw 6 521 2 1/ Shoulder Washer SS Black SS 7 91281 2 1/ Lock Washer SS 50 #8 x /8 Pan Head Machine Screw 8 52 2 1/-20 Hex Nut G5 Black 9 9977 1 Cab Control 2-Knob Item 1 995 Cab Control Kit 5200 1 Cab Control 2-Knob 5260 1 Bracket Kit 5250 1 Spreader Control Logo Item 2 525 Cab Control Bracket Kit 529 1 Bracket, Control Inner 5 522 2 1/-20 x 1/2 Pan Head Machine 520 1 Bracket, Control Outer Screw SS Black 526 #10 x /8 Tapping Screw SS 6 521 2 1/ Shoulder Washer Black 50 8-2 x /8 Machine Screw Phillips 7 91281 2 1/ Lock Washer SS Pan Head 8 52 2 1/-20 Hex Nut G5 Black G = Grade SS = Stainless Steel Accessories ns 78197 1 License Plate Light Kit ns 9950-1 1 Vibrator Kit ns 99505-1 1 Primary Work Light Kit ns 78120 1 Inverted Vee, 8' Model ns 9972-1 1 Auxiliary Work Light Kit ns 78150 1 Inverted Vee Kit, 7' Model ns 99766 1 Strobe Light Kit ns 68790 1 Ratchet Tie Down Kit ns = not shown Lit. No. 99755, Rev. 00 1 January 15, 2016
Copyright 2016 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or spreader owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Western Products or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. Western Products offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Tornado, WESTERN. Printed in U.S.A. Lit. No. 99755, Rev. 00 1 January 15, 2016