RELIABLE. INDIVIDUAL. TRUSTED.
OUR MISSION: CREATING A SAFE, CLEAN AND EFFECTIVE WORKING PLACE The continuous growth in global air traffic and resulting increases in flight movements at each of the airports puts work and logistics on the apron under relentless pressure. Today s turnaround times between landing and taking off are tight, but in future airplanes will have to be prepared even faster. This is our incentive to continually improve our vehicles. With a combination of flawless functionality and streamlined ergonomic features, our vehicles refuel airplanes quicker and cleaner than ever before. Our expertise and know-how have made us the expert business partner for airfield refueling for 50 years because we align our products to the needs and requirements of our international customers. Our vehicles are being used reliably on all continents in more than 70 countries. The concept behind our vehicles is quite simple: quick and easy operation combined with the best performance, maximum efficiency and the utmost in safety. In order to live up to these requirements, our engineers question everything and search for solutions that have never even been considered.
THE BEST WAY TO REFUEL AIRCRAFTS NO EMISSION SIGNIFICANT FUEL SAVINGS LESS TEAR AND WEAR ROI IN 3 YEARS Esterer has developed the first electrical refueling management system for airfield operations. Driven by electrical power the system does not need the main engine of the chassis anymore resulting in no emissions from the vehicle, no fuel consumption during refueling and reduced wear and tear to the power train. This reduces the overall costs for fuel consumption and maintenance resulting in a Return on Invest in less than three years. One battery charge is sufficient to dispense 50,000 liters of fuel at a rate of 1,000 l/min. And should this not be sufficient, you can easily switch to the conventional drive provided by the vehicle s engine. The complete system includes the rechargeable battery, electrical drive for the pump, plug-in station, operators screen and software. THAT S THE NEW STATE OF THE ART. RECHARGEABLE BATTERY ELECTRICAL DRIVE START NOW! PLUG-IN STATION OPERATORS SCREEN Made by Esterer The e-refueling management system, including the rechargeable battery, was developed in its entirety by Esterer engineers the highest quality is guaranteed. Total flexibility You can switch to powering the refueling process using the vehicle s diesel engine at any time, if required.
INNOVATIVE. RELIABLE. INDIVIDUAL. TRUSTED. Esterer combines the unique skills and expertise of a manu- With our modern industrial production and outstanding high We design customized, robust and reliable vehicles for daily use in more than 70 coun- With decades of experience, we are a respected and highly skilled partner to the aviation facturer with a long standing tradition in designing refueling quality demands, we produce vehicles that last for decades tries. When consulting our customers we deliver the best suitable solutions: a combination sector. As the main supplier to international oil companies and as a certified truck body builder vehicles. Thanks to our understanding of the latest stand- always state-of-the-art, always perfectly realized. Therefore of Esterer approved standards and individual customer needs. Our in-house engineers to renown OEMs, we are their sparring partner when it comes to identifying requirements ards and regulations, we are always ahead of the market. We Esterer is known to have the highest customer retention rates can cope with any kind of challenges coming from chassis types, country requirement or and technical solutions. Today, thanks to our expertise we advise public authorities and develop and implement ideas completely in-house quickly in the industry. And with our Flying Service team our interna- field of operation. Esterer makes sure to always meet our customer requests. ministries on guidelines for export and the transportation of hazardous goods. and with a focus on practical relevance. tional customers are quickly and competently taken care off.
Esterer typical tank In self-supporting aluminium alloy construction In-house tank production Single compartment, double / triple coned design Tank type approval for main markets Special tank support made by Esterer 5-year guarantee on Esterer tank when used (approved from chassis manufacturer) in accordance to Esterer terms and conditions THE REFUELERS In use every day all over the world, our state-of-the-art airfield refueling vehicles meet even the toughest requirements. Our wide range of products covers the various needs Made for any use Designed to service all types of aircrafts via overwing and Up to 4,000 l/min flow rates Design with platform in front or back of the tank Jet fuel or AvGas According to international standards (JIG, IATA, EN 12312-5...) of the markets ranging from tank superstructures for all common vehicle models through underwing reel and deck hoses Fueling cabinet fully covered or open MID approval and certificate by TÜV on request dispenser units right down to tank trailers. Size from 5 m³ to 85 m³ tank capacity Hot and cold climate variants Quality control according to ISO 9001 since 1995
ONE FOR ANY USAGE EASY LOGISTICS 3 X FASTER REFUELING ERGONOMIC HANDLING START NOW! ALL-TYPE-DISPENSER The development of our latest all-type dispenser offers total flexibility regarding the refueling of almost all types of aircraft. With an initial height of 2.07 metres and the freely extendible platform with a working height of 4.5 metres, aircrafts with low wing heights can be refueled just as quickly and reliably as the largest passenger aircrafts in the world. The all-type dispenser is a solution that covers the complete demands on your dispensing vehicle fleet. It offers maximum utility as there is no need to change vehicles and refueling times are short. Besides considering how to achieve the greatest efficiency and cost-effectiveness, our engineers also keep the entire refueling process in mind at all times. Neatly and uniformly arranged display and operating elements minimise the number of operational errors and ensure a simple and safe refueling process. The entire input and output system is easy to use with minimum effort and has been designed to meet all performance requirements.
Well thought out functionality Its modular design adapts the dispenser to each and every chassis and for all customer requirements while being highly compact. Beyond that, this arrangement makes it possible to mount a second hose reel. Full performance ahead Refueling performance up to 4,000 l/min. Flexible and easy to operate All common filter monitors and filter water separators including electronic and mechanical meters can be installed. Pit cleaner Esterer hydrant pit cleaner suitable for flushing, washing, vacuuming and drying of hydrant pit valves. Different tank sizes and further custom-made options are available. Hydrant Pit Flusher / Flushing Cart Esterer hydrant pit flusher, suitable for flushing of hydrant pit valves, high and low points in hydrant system. Both are available in various sizes and custom made solutions. Because s safety has priority The lifting platform can be safely entered under all weather conditions due to its non-slip grid structure. It also allows unhindered view to all areas above and below the platform. Optimal handling in general The hydraulic lifting frame guarantees that the hose system can be lifted quickly and simple. For convenient and safe work Vehicle build according to the latest international standards and regulations for aircraft fueling vehicles. THE DISPENSER When we developed our dispenser, we put the call for quick and reliable refueling of all types of aircrafts at the top of our list while streamlining each and every step in the refueling process. At the same time, display and operating elements are clearly designed and uniformly arranged to minimise operating errors while ensuring simple and safe refueling processes. The entire input and output system can be handled with little effort since it is engineered to all performance requirements. All of our dispensers are constructed in a modular way and are suitable for all chassis types.
Made for any user Size from 5 m³ to 85 m³ tank capacity Strong off-road capabilities Hot and cold climate variants Air transport capability Roll on / Roll off fueling station THE MILITARY VEHICLES Esterer offers products with tailor made solutions for our military customers. We provide the best options for your tactical operations on the airfield or under difficult conditions. Esterer takes on any challenge to transform customer specification into practice. Our vehicles are known to provide optimal off-road handling on difficult terrain. The tank and fueling cabinet are mounted on a special 3-point tank support connected to the chassis frame. This connection allows maximum maneuverability, has proven to be extremely reliable and is officially approved by chassis manufacturers a typical Esterer innovation.
OUR INNOVATIONS Defueling Instrument panel Control unit Energy rack Nozzle Handling Interlock Defueling Esterer s answer for defueling according to JIG involves solutions for old and new vehicles. While for new vehicles a meter by-pass is not acceptable, Esterer provides a solution where the defueling circuit is physically disconnected. For older vehicles Esterer has developed a retrofit double valve arrangement with a sight glass as positive confirmation that no fuel is diverted to the defueling circuit. Instrument panel With the Esterer typic instrument panel you are guaranteed to have everything in view and under control. The systematic configuration of all measurement and operating elements and the overall very clear layout increase user comfort as well as security. Every user can therefore get to grips with it quickly and without a long adjustment period. Control unit on lifting platform The operator-friendly and single point of control unit makes quick orientation possible. This guarantees more safety when lifting and lowering the platform. Energy rack All safety-relevant electronic and pneumatic construction components are centrally installed in the instrument cabinet and located on the maintenance side for easy access. Nozzle Handling Our new handling system makes strenuous lifting of the refueling nozzle a thing of the past. With this new development you can easily access and lift the refueling nozzle out of its fixture. When stowing the nozzle, the operator is assisted by a guide rail. This constitutes a clear improvement to ergonomic work conditions. After being engaged in the fixture, an automatic interlock is released. Interlock The safety interlock system is located centrally in the drivers cab. The well-structured design clearly shows the status of all interlocks. The cabinet is easily accessible and guarantees quick maintenance. At speeds of above 7 km/h, the interlock is automatically deactivated. All indicators and audio alarms comply with latest JIG requirements and customer specifications.
OUR EXPERTISE. YOUR EXPERTS. OUR PRODUCTS Our international sales network with individual and competent customer support forms Thanks to our many years of experience, we are knowledgeable in all regions of the Semitrailer Refueler Rigid Refueler Dispenser Tank Trailer the basis for perfect results: a custom-made vehicle specially designed according to world, meaning we are familiar with all local circumstances. We handle all of the cus- our customer requirements. Everything engineered is based on the latest standards toms and import provisions with ease for you. As the preferred trading partner with and regulations. A high quality guarantees an extremely long service life. distinction, we supply our vehicles wherever our customers need them. FTS 28.200 Standard GVW: 28 t Tank capacity: 20,000 l FTW 13.075 Standard GVW: 13 t Tank capacity: 7,500 l FHW 3.800 Standard Flow rate: up to 3,800 l/min FTS 35.350 GVW: 35 t Tank capacity: 35,000 l FTS-F 42.350 Front Platform GVW: 42 t Tank capacity: 35,000 l FTW 27.200 Standard GVW: 27 t Tank capacity: 20,000 l Our sales and flying service team is trained to support our customers on site and to workout the best solutions. FHW-PF 3.800 Front Platform Deck Pantograph Flow rate: up to 3,800 l/min FTS 45.450 GVW: 45 t Tank capacity: 45,000 l Pitcleaner (sample) FTS-F 62.600 Front Platform GVW: 62 t Tank capacity: 60,000 l Servicing of refuelers A high level of operational availability over the entire service life of a refueler can only be achieved with the help of an efficient after-sales service. We have provided the optimum basis for this: Comprehensive technical documentation and spare parts lists, prepared individually for each truck Trained employees for quick processing of the spare parts order Specialists to support the customer with troubleshooting Extensive spare parts inventory Express dispatch with customs clearance Specialists for repair and servicing work at the customer s, on-site or abroad Flying service team for immediate support Training on site for improved analytic capabilities or operators FTW 33.200 Standard GVW: 33 t Tank capacity: 20,000 l FHW-B 3.800 Deck Pantograph at right angle Flow rate: up to 3,800 l/min FTS-F 80.800 Front Platform GVW: 80 t Tank capacity: 80,000 l FTW-R 27.180 Rear Platform GVW: 27 t Tank capacity: 18,000 l FTS-R 51.450 Rear Platform GVW: 51 t Tank capacity: 45,000 l FTW-R 41.380 Rear Platform GVW: 41 t Tank capacity: 38,000 l Individual customer requirements are always welcome. FPC 13.000 GVW: 13 t Pumping unit (sample) FHW-PR 3.800 Rear Platform Deck Pantograph Flow rate: up to 3,800 l/min FPU 4.120 GVW: 3,5 t Flow rate: 1,200 l/min
Dr.-Ing. Ulrich Esterer GmbH & Co. Fahrzeugaufbauten und Anlagen KG Bahnhofstraße 18 34298 Helsa, Germany +49 5605 809-141 refueler@esterer.de