Group 1: Gearbox housing

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Transcription:

1 Five-Speed gearbox crown wheel 11 Nylon socket for speed- 21 Screw 31 Tube 2 Plug 12 Cup 22 Screw 32 Deflector 3 Gearbox and clutch housing 13 Pinion f. speedometer 23 Screw 33 s 4 Front cover 14 Stop for pinion 24 Screw 34 5 Breather 15 Joint 25 Screw 35 6 Air vent 16 Level plug oint 26 Screw 36 7 Drain plug 17 Screw (level plug) 27 Screw 37 8 Front housing 18 Nut for stop 28 Screw 38 9 Nut 19 Stud 29 Plug 39 10 Centering screw 20 Screw 30 Plate 40 Group 1: Gearbox housing

1 Gearbox complete 11 Drain plug 21 Dipstick tube 31 Ring seal 2 Housing with piston for servocontrol 12 Seal 22 Dipstick 32 Washer 3 Housing with needle bearing 13 Swiveling union 23 Seal f. tube 33 4 Oil sump 14 Union screw 24 Tube screw 34 Sealing washer Plug on pressure offtake 5 Sealing washer 15 Flange with pipe 25 Oil dipstick f. differ- 35 screw 6 Drain plug 16 Flange screw 26 Housing pin 36 7 Screw and washer 17 Shouldered screw 27 Sealing 37 8 Front housing plate 18 Ring seal 28 Sealing 38 9 Copper gasket 19 Pipe f. exchanger 29 Sealing f. oil sump 39 10 Safety switch for starter motor 20 collar 30 screw 40 Group 1: Gearbox housing (auto)

1 Reverse gear shaft 11 Sliding reverse pinion 21 Stop ring 31 Nut 2 Sealing joint 12 Idler pinion (1st speed) 38 teeth 22 Setting pin 32 Ball bearing 3 Oil return flange with pipe 13 Intermediate train, 32x37 teeth 23 Ball spring 33 Needle cage 4 Drive shaft spring 14 Drive pinion for 4th 33 teeth 24 Snychro, (3rd and 4th) complete 34 Needle cage 5 Locking screw f. spindle 15 Idler pinion (2nd) 33 teeth 25 Synchro (1st and 2nd), 41 teeth 35 Needle cage 6 Drive shaft 16 Driving pinion f. 5th, 37 teeth 26 Crown wheel and pinion 36 Ball bearing, double 7 Locking screw 17 Driving pinion f. 5th, 28 teeth 27 Distance bush 37 Ball bearing, double 8 Primary shaft 17x13x13 teeth 18 Synchro(5th) 28 Nut for pinion shaft 5 threads 38 Roller bearing 9 Support tube f. stop 19 Synchro 5th 29 Adjusting washer 39 Stop ring 10 Drive pinion for 3rd, 28 teeth 20 Snchro ring (1st snd) 30 Synchro-ball 40 Group 1: Gearbox pinions and shafts

1 Drive shaft 11 Circlip 21 Ring seal 31 Screw 2 Needle bearing 12 Screw and washer 22 Screw 32 Seal 3 Circlip 13 Screw and washer 23 Transfer pinion 33 4 Nut 14 Parking pawl 24 Needle bearing 34 Distance washer Gear ring 5 Stop washer 15 Spring 25 Sealing 35 Circlip 6 Pinion 16 Pawl pin 26 Nut 36 Cup 7 Stop washer 17 Speedometer screw 27 Shim 37 8 Bearing 18 Speedometer pinion 28 Bearing 38 9 Regulator 19 Speedometer-drive 29 Roller bearing 39 10 Ball 20 Seal f. socket 30 Schaft plate 40 Group 1: Regulator - pinions

1 Hydraulic selector 11 Valve spring (28 turns) 21 Tube 31 Rod 2 Tube f. front servo 12 Spring f. secondary regu- 22 Tube 32 Lever 3 f. front servo 13 Spring f. primary regulator (14 turns 1/2) 23 Tube 33 Sheave 4 f. lubrication 14 Selection spring 1st-2nd 24 Screw 34 Hub 5 f. rear servo 15 Selection spring 2nd-3rd 25 Sealing ring 35 Lever pin 6 f. rear coupling 16 Servo-control spring (24 turns) 26 Strainer 36 Seal 7 f. reverse gear servo 17 Valve spring, 19 turns 27 Cable, gearbox side 37 Flange 8 Magnet 18 Pump control spring 28 Cable pedal side 38 Partition plate 9 Screw 19 Ball 29 Cable bracket 39 Cam 10 Valve spring (18 turns) 20 Spring f. control No 3 30 screw 40 circlip Group 1: Gearbox Hydraulic selector

1 Piston f. rear servo 11 Adjusting nut 21 Front braking band 31 2 Ring seal 12 Ring seal 22 Front servo screw 32 3 Ring seal 13 Front servo spring 23 Cam plate 33 4 Rear servo rod 14 Circlip 24 Screw 34 5 Rear servo lever 15 Front servo sleeve 25 Spacer 35 6 Lever pin 16 Front servo lever 26 Cam and release spindle 36 7 Rear servo spring 17 Lever screw 27 ball 37 8 Rear servo plate 18 Lever screw spring 28 Spring (16 turns 1/2) 38 9 Rear braking band 19 Lever pin 29 Grub screw 39 10 Rear servo screw 20 Front servo plate 30 40 Group 1: Gearbox Servo-controls Braking bands

1 Needle thrust bearing 11 Sealing ring 21 Rear clutch cylinder 31 Flange and piston for rear clutch 2 Planet gear assy with shaft 12 Front drum assy 22 Bearing spring 32 Flange and piston for front clutch 3 Circlip 13 Sealing ring 23 Rear clutch spring 33 Sealing 4 Clutch ring assy 14 Front disc assy 24 Rear disc assy 34 Sealing 5 Central support disc 15 Pressure plate 25 Circlip 35 Sealing ring 6 Screw 16 Clutch spring 26 Clutch hub 36 Sealing ring 7 Washer 17 Spring cup 27 Hub washer 37 8 Planet gear shaft 18 Circlip 28 Shaft with flange 38 9 Sealing ring 19 Washer 29 Bush and circlip 39 10 Needle thrust bearing 20 Washer f. thrust bearing 30 Needle bearing 40 Group 1: Planet gear assy Front and rear clutch

1 Oil pump 11 Piping 21 31 2 Ring seal 12 Collar 22 32 3 Sealing ring (red) 13 Elastic ring 23 33 4 Ring seal 14 Piping 24 34 5 Screw 15 25 35 6 Screw 16 26 36 7 Air-reserve tube 17 27 37 8 Piping with wheath 18 28 38 9 Union tube on gearbox 19 29 39 10 Seal 20 30 40 Group 1: Oil pump Air vent

1 Lid and cap 11 Fork (reverse gear) 21 Washer 31 2 Filler plug 12 Fork (3rd and 4th) 22 Ball 32 3 Shouldered screw 13 Fork (5th) 23 Screw 33 4 Cover bush 14 Spindle for fork (3rd and 4th) 24 Screw 34 5 Spindle (1st and 2nd) 15 Spindle for fork (reverse gear) 25 Setscrew f. forks 35 6 Spindle (5th) 16 Drive pin f. reverse gear fork 26 Plug 36 7 Ball spring 17 Control lever spindle 27 Ring seal for spindle marked 13 37 8 Safety lock 18 Fork locking screw 28 38 9 Safety lock 19 Control relay f. fork (5th) 29 39 10 Fork (1st and 2nd) 20 Filler plug joint 30 40 Group 1: Gearbox Lin-Spindles Forks

1 Gear change lever 11 Adjusting stop for selector (5th) 21 Rear rod f. control lever 31 Nut Nylstop 2 Half bush 12 Pin 22 Bracket f. control lever 32 Nut Nylstop 3 Rubber bush 13 Washer 23 Union pin betw. Front rod a. inter. rod 4 Pin 14 Selector cable 24 Adjusting terminal for rear rod 33 Washer (anti rattle) 34 5 Pin for selector bell crank lever 15 Lever f. selector relay 25 Screw f. support 35 6 Pin 16 Embellisher 26 Screw for protector 36 7 Dust cover on rod 17 Guide for cable 27 Screw 37 8 Relay bracket 18 Flexible bush 28 Stop nut 38 9 Bearing support 19 Intermediate rod 29 Screw for protector 39 10 Half bearing 20 Front rod 30 nut 40 Group 1: Gear change control

1 Support with lever control 11 Rod and guide assy 21 Stop ring 31 2 Support 12 Bolt 22 32 3 Control gate 13 Spring 23 33 4 Screw 14 Pad 24 34 5 Lever with know 15 Pin 25 35 6 Tappet 16 Screw 26 36 7 Pin 17 Screw 27 37 8 Cover 18 Cable 28 38 9 Rod guide 19 Pin 29 39 10 spring 20 Circlip 30 40 Group 1: Gear change control

1 Housing 11 Distance piece 21 31 2 Planet wheel (16 teeth) 12 Distance washer 22 32 3 Satellite (10 teeth) 13 Adjusting washer 23 33 4 Satellite spindle 14 Crown wheel a. pinion 24 34 5 Satellite spindle 15 Roller bearing 25 35 6 Screw with dowel for satellite spindle 16 26 36 7 Crown wheel screw 17 27 37 8 Planet wheel washer 18 28 38 9 Satellite gear washer 19 29 39 10 Crosshead bush 20 30 40 Group 1: Gearbox Differential