SECTION 220523 - GENERAL DUTY VALVES FOR PLUMBING PIPING PART 1 - GENERAL REQUIREMENTS 1.1 SUMMARY A. This Section includes general duty valves common to most plumbing piping systems. 1. Special purpose valves are specified in individual piping system specifications. B. Contractors Option: 1. If approved by the Owner, the Division 22 Contractor may provide press to connect mechanical joints, couplings, fittings, valves and related components as an option in lieu of, in whole or in part, copper sweat, brazing, threaded or flanged piping methods. Press to connect plumbing piping where used must be provided in compliance with specification Section 221111 Mechanically Joined Plumbing Piping Systems. 2. Press to connect mechanical joints, couplings, fittings, valves and related components shall not be provided for natural gas or propane piping in lieu of welded, threaded or flanged piping methods. 1.2 SUBMITTALS A. General: Submit the following in accordance with Conditions of Contract and Division 1 Specification Sections. 1. Product data, including body material, valve design, pressure and temperature classification, end connection details, seating materials, trim material and arrangement, dimensions and required clearances, and installation instructions. 1.3 QUALITY ASSURANCE A. Single Source Responsibility: Provide products specified in this section from the same manufacturer where products are available and conform to the specification requirements. B. American Society of Mechanical Engineers (ASME) Compliance: Comply with ASME B31.9 for building services piping and ASME B31.1 for power piping. C. Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) Compliance: Comply with the various MSS Standard Practices referenced. D. Valves shall be manufactured in plants located in the United States or certified that they comply with applicable ANSI, ASTM and MSS standards. PART 2 - PRODUCTS AND MATERIALS 2.1 MANUFACTURERS A. Manufacturer: Subject to compliance with requirements, provide products from one of the manufacturers listed in valve schedule. 2.2 VALVE FEATURES, GENERAL A. Valve Design: Rising stem or rising outside screw and yoke stems. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-1
1. Nonrising stem valves may be used where headroom prevents full extension of rising stems. B. Pressure and Temperature Ratings: As scheduled and required to suit system pressures and temperatures. C. Sizes: Same size as upstream pipe, unless otherwise indicated. D. Operators: Provide the following special operator features: 1. Handwheels, fastened to valve stem, for valves other than quarter turn. 2. Lever handles, on quarter-turn valves 6-inch and smaller, except for plug valves. Provide plug valves with square heads; provide one wrench for every 10 plug valves. E. Extended Stems: Where insulation is indicated or specified, provide extended stems arranged to receive insulation. F. Bypass and Drain Connections: Comply with MSS SP-45 bypass and drain connections. G. End Connections: As indicated in the valve specifications. 1. Threads: Comply with ANSI B1.20.1. 2. Flanges: Comply with ANSI B16.1 for cast iron, ANSI B16.5 for steel, and ANSI B16.24 for bronze valves. 3. Solder-Joint: Comply with ANSI B16.18. a. Caution: Where soldered end connections are used, use solder having a melting point below 840 deg F for gate, globe, and check valves; below 421 deg F for ball valves. 2.3 GATE VALVES A. Gate Valves, 2-Inch and Smaller: MSS SP-80; Class 125, 200-psi CWP, body and bonnet of ASTM B 62 cast bronze; with threaded or solder ends, solid disc, copper-silicon alloy stem, brass packing gland, non-asbestos composition packing, and malleable iron handwheel. Provide Class 150 valves meeting the above where system pressure requires. B. Gate Valves, 2-1/2-Inch and Larger: MSS SP-70; Class 125, 200-psi CWP, iron body, bronze mounted, with body and bonnet conforming to ASTM A 126 Class B; with flanged ends, " nonasbestos composition packing, and two-piece packing gland assembly. 2.4 BALL VALVES A. Ball Valves, 2 Inch and Smaller: MSS SP-110, Class 150 saturated steam pressure, 600-psi CWP; two-piece construction; with bronze body conforming to ASTM B 584, conventional port, chrome-plated brass ball, replaceable "Teflon" or "TFE" seats and seals, blowout-proof stem, solder ends and vinyl-covered steel handle. 2.5 PLUG VALVES A. Plug Valves, 2-Inch and Smaller: MSS SP-78, 175-psi CWP; semi-steel body and plug, with straight-away pattern, full area square head, and threaded ends conforming to ASTM A 126, Grade B. B. Plug Valves, 2-1/2-Inch and Larger: MSS SP-78, 175-psi CWP; lubricated plug type, with semi-steel body and full area plug, single gland, wrench operated, and flanged ends conforming to ASTM A 126 Grade B. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-2
2.6 GLOBE VALVES Henderson Engineers, Inc. A. Globe Valves, 2-Inch and Smaller: MSS SP-80; Class 125, 200-psi CWP; body and screwed bonnet of ASTM B 62 cast bronze; with threaded or solder ends, brass or replaceable composition disc, copper-silicon alloy stem, brass packing gland, non-asbestos composition packing, and malleable iron handwheel. Provide Class 150, 300-psi CWP, valves meeting the above where system pressure requires. B. Globe Valves, 2-1/2-Inch and Larger: MSS SP-85; Class 125, 200-psi CWP; iron body and bolted bonnet conforming to ASTM A 126, Class B; with outside screw and yoke, bronze mounted, flanged ends, and non-asbestos composition packing, and two-piece backing gland assembly. 2.7 BUTTERFLY VALVES A. Butterfly Valves, 2-1/2-Inch and Larger: MSS SP-67; Class 125/150 200-psi CWP; lug-type body constructed of cast-iron conforming to ASTM A 126, Class B or ductile iron conforming to ASTM A 536. Provide valves with field replaceable EPDM sleeve/seat, nickel-plated ductile iron disc, 416 stainless steel stem, and EPDM O-ring stem seals. Provide lever operators, (10 position minimum), with lock and stops with locks for sizes 2-1/2 through 6 inches and gear operators with position indicator for sizes 8 inch and larger. Drill and tap valves on dead-end service or requiring additional body strength. Valves must be rated for dead end service at 150 psi with no downstream flange required. 2.8 CHECK VALVES A. Swing Check Valves, 2-Inch and Smaller: MSS SP-80; Class 125, 200-psi CWP, cast-bronze body and cap conforming to ASTM B 62; with horizontal swing, Y-pattern, and bronze disc; and having threaded or solder ends. Provide valves capable of being reground while the valve remains in the line. Provide Class 150, 300-psi CWP, valves meeting the above specifications, with threaded end connections, where system pressure requires or where Class 125 valves are not available. B. Swing Check Valves, 2-1/2-Inch and Larger: MSS SP-71; Class 125 200-psi CWP, (Class 175 FM approved for fire protection piping systems), cast iron body and bolted cap conforming to ASTM A 126, Class B; horizontal swing, and bronze disc or cast-iron disc with bronze disc ring; and flanged ends. Provide valves capable of being refitted while the valve remains in the line. C. Wafer Check Valves: Class 125, cast-iron body; with replaceable bronze seat, and non-slam design lapped and balanced twin bronze flappers and stainless steel trim and torsion spring. Provide valves designed to open and close at approximately one foot differential pressure. D. Lift Check Valves, 2-Inch and Smaller: Class 125; cast-bronze body and cap conforming to ASTM B 62; horizontal or angle pattern, lift-type valve, with stainless steel spring, bronze disc holder with renewable "Teflon" disc, and threaded ends. Provide valves capable of being refitted and ground while the valve remains in the line. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-3
PART 3 - EXECUTION 3.1 VALVE ENDS SELECTION A. Select valves with the following ends or types of pipe/tube connections: 1. Copper Tube Size, 2-Inch and Smaller: Solder ends. 2. Copper Tube Sizes 2-1/2 Inch and Larger: Flanged ends. 3.2 VALVE PRESSURE/TEMPERATURE CLASSIFICATION SCHEDULES A. VALVES, 2-INCH AND SMALLER SERVICE GATE GLOBE BALL CHECK PLUG Domestic Hot and Cold Water 125 125 150 125 175 B. VALVES, 2-1/2-INCH AND LARGER SERVICE GATE GLOBE BUTTERFLY CHECK PLUG Domestic Hot and Cold Water 125 125 200 125 175 3.3 VALVE SCHEDULE A. Gate Valves - 2 Inch and Smaller, Class 125: THREADED SOLDER MANUFACTURER NRS THREADED RS NRS SOLDER RS Crane 438 428 1701S 1700S Hammond IB645 IB640 IB647 IB635 Milwaukee 105 148 115 1149 Nibco T113 T111 S113 S111 Powell 507 500 1822 1821 Stockham B103 B-100 B-104 B-108 B. Gate Valves - 2-1/2 Inch and Larger: MANUFACTURER OS&Y RS NRS Crane 465-1/2 461 Hammond IR1140 IR1138 Milwaukee F2885 F-2882 Nibco F617-O F-619 Stockham G-623 G-612 Powell 1793 1787 C. Ball Valves 2 inch and smaller: MANUFACTURER THREADED ENDS SOLDER ENDS (Apollo) Conbraco 70-100 70-200 Hammond 8501 8511 Milwaukee BA-100 BA-100S Nibco T-580-70-66 S-580-70-66 Watts B-6000 B-6001 D. Plug Valves - 2 Inch and Smaller: 1. Homestead: 601. E. Plug Valves - 2-1/2 and Larger: 1. Homestead: 602. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-4
F. Globe Valves - 2 Inch and Smaller: CLASS 125 CLASS 125 CLASS 150 MANUFACTURER THREADED SOLDER THREADED Crane 1 1310 7TF Hammond IB440 IB423 IB413T Milwaukee 502 1502 590 Nibco T-211-B S-211-B T-235-Y T-211-Y S-211-Y Powell 650 1823 150 Stockham B-16 B-14T B-22 G. Globe Valves - 2-1/2 Inch and Larger: MANUFACTURER STRAIGHT BODY ANGLE BODY Bray CG-J x Crane 351 353 Hammond IR116 IR118 Milwaukee F2981 F2986 Nibco F-718-B F-818-B Powell 241 243 Stockham G-512 G-515 1. x means not available. H. Butterfly Valves - 2-1/2 Inch and Larger: Henderson Engineers, Inc. 1. The following are model numbers for lug-type, with nickel-plated ductile-iron disc: MANUFACTURER LEVER GEAR Apollo(Conbraco) LD141 xx DE1* LD141 xx DE2* Bray Series 31 Series 31 Crane Center Line Series 200 Series 200 Crane 44FXZ13N 4FXZ13G Keystone 129 129 Nibco LD-3010-3 LD-3010-5 Stockham LG-712-DS3E LG-722-DS3E Watts BF-03-111-11 BF-03-111-12 Milwaukee ML222E ML322E Hammond 6241-01 6241-03 * xx = Valve Size I. Swing Check Valves - 2 Inch and Smaller: CLASS 125 CLASS 125 CLASS 150 MANUFACTURER THREADED ENDS SOLDER ENDS THREADED ENDS Crane 37 1342 137 Hammond IB940 IB941 IB946 Milwaukee 509 1509 510 Nibco T-413 S-413 T-433 Powell 578 1825 596 Stockham B-319 B-309 B-321 J. Swing Check Valves - 2-1/2 Inch and Larger: MANUFACTURER CLASS 125 CLASS 175 Crane 373 x Hammond IR1124 x Kennedy x Fig. 126 Milwaukee F2974 x Nibco F-918 x Powell 559 x Stockham G-931 G-940 1. x means not available. K. Wafer Check Valves: 1. Bell & Gossett: NS. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-5
2. Center Line: Series 800 3. Metraflex: CVXX. 4. Crane DuoChek II: G12HMP. 5. Stockham: WG970. 6. Victaulic: Series 710/711 7. Milwaukee 8800 L. Lift Check Valves 2 Inch and Smaller: MANUFACTURER HORIZONTAL ANGLE Crane 27TF X Hammond x IB954 1. x means not available. 3.4 APPLICATION SCHEDULE A. General Application: Use gate, ball, and butterfly valves for shutoff duty. Use globe, ball, and butterfly valves for throttling duty. Refer to piping system Specification Sections for specific valve applications and arrangements. B. Domestic Water Systems: Use the following valve types: 1. Gate Valves: Class 125, bronze or cast-iron body to suit piping system. 2. Ball Valves: Class 150, 600-psi CWP, with stem extension. 3. Globe Valves: Class 125, bronze or cast-iron body to suit piping system, and bronze or teflon disc. 4. Butterfly Valves: Nickel-plated ductile iron, elastomer-coated ductile iron disc; EPDM or Buna N sleeve and stem seals. 5. Bronze Swing Check: Class 125, with rubber seat. 6. Check Valves: Class 125, swing or wafer type as indicated. 3.5 VALVE INSTALLATIONS A. Locate valves for easy access and provide separate support where necessary. Provide access doors and fire rated access doors as required. B. Install valves and unions for each fixture and item of equipment arranged to allow equipment removal without system shutdown. Unions are not required on flanged devices. C. Install three-valve bypass around each pressure reducing valve using throttling-type valves. D. Install valves in horizontal piping with stem at or above the center of the pipe. E. Install valves in a position to allow full stem movement. F. Installation of Check Valves: Install for proper direction of flow as follows: 1. Swing Check Valves: Horizontal position with hinge pin level. 2. Wafer Check Valves: Horizontal or vertical position, between flanges. 3. Lift Check Valve: With stem upright and plumb. 3.6 FIELD QUALITY CONTROL A. Tests: After piping systems have been tested and put into service, but before final adjusting and balancing, inspect valves for leaks. Adjust or replace packing to stop leaks; replace valves if leak persists. GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-6
3.7 ADJUSTING AND CLEANING Henderson Engineers, Inc. A. Cleaning: Clean mill scale, grease, and protective coatings from exterior of valves and prepare valves to receive finish painting or insulation. B. Inspect valves for leaks after piping systems have been tested and put into service, but before final adjusting and balancing. Adjust or replace packing, as required, on valves with leaks. Replace valve if leak persists. END OF SECTION 220523 GENERAL DUTY VALVES FOR PLUMBING PIPING 220523-7