Positioning Systems Linear Axes with Ballscrew Accessories

www.hiwin.de Positioning Systems Linear xes with allscrew ccessories

HIWIN GmbH rücklesbünd 2 D-77654 Offenburg Telephone +49 (0) 7 8 9 78-0 Fax +49 (0) 7 8 9 78-90 info@hiwin.de www.hiwin.de ll rights reserved. Complete or partial reproduction is not permitted without our permission. Note: The technical data in this catalogue may be changed without prior notice.

Positioning Systems Linear axes with ballscrew Linear axes are used in many areas of industry to transport or to position. HIWIN supplies linear axes with ballscrews for a range of applications. For situations where greater precision is needed, the HIWIN product range also includes direct-driven linear motor systems. You will find these in our linear motor systems catalogue. KK-03-0-EN-609-K 3

KK Linear xes Contents 4

Contents Product overview...7 2 General information...8 2. Characteristics of KK linear axes 8 2.2 Structure of KK linear axes 8 2.3 Order code for KK linear axes 9 2.4 Service life calculation 0 2.5 mbient conditions 3 2.6 Glossary 3 2.7 Technical data of KK linear axes with and without HIWIN servo motor 4 3 KK linear axes... 6 3. KK40 linear axes without cover 6 3.2 KK40 linear axes with aluminium cover 7 3.3 KK40 adapter flanges 8 4 KK50 linear axes... 9 4. KK50 linear axes without cover 9 4.2 KK50 linear axes with aluminium cover 20 4.3 KK50 adapter flanges 2 5 KK60 linear axes... 22 5. KK60 linear axes without cover, standard block 22 5.2 KK60 linear axis without cover, short block 23 5.3 KK60 linear axes with aluminium cover, standard block 24 5.4 KK60 linear axes with aluminium cover, short block 25 5.5 KK60 linear axes with bellow cover 26 5.6 KK60 adapter flanges 26 6 KK86 linear axes... 28 6. KK86 linear axes without cover, standard block 28 6.2 KK86 linear axes without aluminium cover, short block 29 6.3 KK86 linear axes with aluminium cover, standard block 30 6.4 KK86 linear axes with aluminium cover, short block 3 6.5 KK86 linear axes with bellow cover 6.6 KK86 adapter flanges 7 KK00 linear axes... 34 7. KK00 linear axes without cover 34 7.2 KK00 linear axes with aluminium cover 35 7.3 KK00 adapter flanges 36 8 KK30 linear axes... 37 8. KK30 linear axes without aluminium cover 37 8.2 KK30 linear axes with aluminium cover 38 8.3 KK30 adapter flanges 39 9 ccessories for KK linear axes... 40 9. HIWIN servo motor 40 9.2 HIWIN D2 servo drive 4 9.3 Sensor rail with limit switch 4 9.4 Cross table adapter 42 9.5 Covers 43 9.6 Grease nipples 43 KK-03-0-EN-609-K 5

KK Linear xes Product overview 6

. Product overview KK Linear xes Page 6 Ready-to-install complete axis with HIWIN servo motor and HIWIN drive Universal use Compact design daptable and robust High precision and rigidity ccessories Page 40 HIWIN servo motors HIWIN servo drive Sensor rail with limit switch Covers Grease nipples KK-03-0-EN-609-K 7

KK Linear xes General information 2. General information 2. Characteristics of KK linear axes HIWIN KK linear axes are compact positioning axes which are supplied fully fitted with HIWIN servo motor and HIWIN servo drive. lternatively, the KK linear axis can also be supplied with motor-ready mountings for connecting to customer-specific motors. High levels of accuracy and rigidity are achieved through a linear guideway in the steel profile with integrated ballscrew. The axis is available in different sizes and lengths and can adapted to the application requirements through additional options such as aluminium covers, bellow covers, limit switches and additional blocks. dvantages of KK linear axes Ready-to-install complete axis with HIWIN servo motor and HIWIN drive Universal use Compact design daptable and robust High precision and rigidity 2.2 Structure of KK linear axes lock with integrated ballscrew nut allscrew Fixed bearing Lock nut Seal Drive flange Recirculation system earing cover Supported bearing Profile rail (steel) End seal Grease nipple End plate 8

2.3 Order code for KK linear axes KK 60 0 P 300 2 F0 KK linear axis Width of framework [mm]: 40, 50, 60, 86, 00, 30 Lead [mm]: KK 40: 0 KK 50: 02 KK 60: 05, 0 KK 86: 0, 20 KK 00: 20 KK 30: 25 ccuracy class: C ), P Flange type: F0, F, F2, F3,... Number of blocks: 2 lock type: : Standard S: Short (KK60, KK86) ) Length of profile rail 2) [mm]: KK 40: 00, 50, 200 KK 50: 50, 200, 250, 300 KK 60: 50, 200, 300, 400, 500, 600 KK 86: 340, 440, 540, 640, 740, 940 KK 00: 980, 080, 80, 280, 380 KK 30: 980, 80, 380, 680 Continuation order code for KK linear axes Cover: 0: Without : ellow cover (KK60, KK86) C: luminium cover Limit switches: 0: None S0: Only sensor rail S: One limit switch on sensor rail S: Two limit switches on sensor rail SC: Three limit switches on sensor rail Motor: 0: None M: With Motor ) On request 2) Shortened lengths are available on request 3) Does not apply to models without motor C S M 05 E 4) See Fig. 2. The item numbers for the associated HIWIN servo motors and HIWIN drives and extension cables can be found in tables Table 9.2 and Table 9.3. Model: None: Standard E: Customer-specific Cable output 3) 4) : : Cable output position 2: Cable output position 2 3: Cable output position 3 4: Cable output position 4 Motor brake 3) : 0: None : With motor brake Performance 3) : 00: Special motor 05: HIWIN FRLS05 50 W 0: HIWIN FRLS0 00 W 20: HIWIN FRLS20 200 W 40: HIWIN FRLS40 400 W 75: HIWIN FRMS75 750 W K: HIWIN FRMMK,000 W * 2 3 4 Fig. 2. Position of cable output * Standard cable output, if not specified KK-03-0-EN-609-K 9

KK Linear xes General information Table 2. ssignment of flange type to motor type Motor output Motor type Flange type KK40 KK50 KK60 KK86 KK00 KK30 50 W FRLS05 F2 F2 F2 00 W FRLS0 F2 F2 F2 200 W FRLS20 F0 F0 F 400 W FRLS40 F0 F0 F 750 W FRMS75 F F2,000 W FRMMK F5 2.4 Service life calculation The constant, repeated load on blocks and spindles results in signs of fatigue and eventually pitting on the track surface. The service life of a linear axis is defined as the total distance travelled until pitting appears on the surface of the track or spindle. 2.4. Nominal service life (L) The service life may vary significantly even between linear axes that were manufactured in the same way and are used under the same motion conditions. So the nominal service life serves as a guideline to estimate the service life of a linear axis. The nominal service life corresponds to the total distance travelled that will be achieved by 90 % of a group of identical linear axes used under the same conditions without failure. Calculation of nominal service life (L) The actual calculation influences the nominal service life of a linear axis. When the selected dynamic load rating and the dynamic equivalent load are known, the nominal service life can be calculated using the formulas F 2. and F 2.2. Nominal service life of ballscrew F 2. L = ( C dyn ) 3 0⁶ f p F xm L Nominal service life in revolutions C dyn Dynamic load rating [N] F xm Dynamic equivalent load (axial) [N] f p allscrew load factor Nominal service life of linear guideway F 2.2 L = ( C dyn ) 3 50km f w F bm L Nominal service life in kilometres C dyn Dynamic load rating [N] F bm Dynamic equivalent load [N] f w Linear guideway load factor Load factor (f p, f w ) The loads that act on a linear axis include the weight of the block, the inertia at the start and end of a movement and the load torque created by the projecting load. These load factors are especially difficult to gauge when vibrations or impact loads are added. The load should therefore be multiplied by the empirical load factor. In short-stroke applications (stroke < 2 block length) the calculated load factor should be doubled. 0

Table 2.2 allscrew load factor Type of load Operation without impact..2 Operation under normal conditions.3.8 Operation with high impact and vibrations 2.0 3.0 Short-stroke applications (< 3 nut length) 3.0 5.0 f p Table 2.3 Linear guideway load factor Type of load Travel speed f w No impact or vibrations up to 5 m/min.0.2 Normal load 5 m/min to 60 m/min.2.5 Minor impacts 60 m/min to 20 m/min.5 2.0 With impact and vibrations over 20 m/min 2.0 2.4.. Calculation of service life of linear guideway ecause the load of a block varies considerably, an equivalent load must be used to calculate the service life. The equivalent load is defined as the load that causes the same wear on the bearings as the variable load. Constant operating conditions are not taken into account. Combined dynamic equivalent load F 2.3 F bm = F + M C 0 M 0 This formula is a simplified way of calculating the dynamic equivalent load. If you require more information, please contact HIWIN. F bm Dynamic equivalent load [N] C 0 Static load rating [N] M 0 Static moment [Nm] M Directly effective moment (around X, Y or Z axis) [Nm] F Effective force (in Y or Z direction) [N] Example calculation of service life of linear guideway Service life calculation for a KK60 linear axis (when f w = ) Specification: M Y = 20 Nm Moment M Y0 = 52 Nm Static moment ) C dyn = 3,230 N Dynamic load rating ) C 0 = 2,462 N Static load rating ) ) For calculated values for load ratings and static moment, see Table 2.5 F bm = F + M C 0 F F M bm = 0 + 20Nm 2462N bm = 2823.95N Y0 52Nm L = ( C dyn ) 3 50km f w F bm L = ( 30N ) 3 50km 2823.95N L = 54km With a moment of M Y = 20 Nm, the nominal service life of the block in a KK60 linear axis is 5,4 km. For more information, please contact HIWIN. KK-03-0-EN-609-K

KK Linear xes General information 2.4..2 Calculation of service life of ballscrew The bases of calculation are based on DIN 6905 and/or ISO 3408. For detailed information about configuring a ballscrew, please refer to our allscrews and ccessories catalogue. a) verage speed n m F 2.4 t n m = n + n 2 + n 3 +... 00 00 00 t 2 t 3 verage speed, total [/min] verage speed in phase n [/min] t n mount of time in phase n [%] n m n n b) verage operating load F xm With alternating load and constant speed: F 2.5 t F xm = 3 F x³ f p ³ + F x2 ³ f p2 ³ + F x3 ³ f p3 ³... 00 00 00 t 2 t 3 F xm verage operating load in axial direction [N] F xn Operating axial loading in phase n [N] f pn Operating condition factor in phase n f p See Table 2.2 With alternating load and alternating speed: F 2.6 n n m t 00 n 2 F xm = 3 F x³ f p ³ + F x2 ³ f p2 ³ + F x3 ³ f p3 ³... n m 00 00 t 2 n 3 n m t 3 Service life with axial load on both sides Service life in revolutions F 2.7 F 2.8 L = ( C dyn F xm ) 3 0⁶ L = L -0 9-0 9-9 0 ( + L 2 ) L 2 = ( C dyn F xm2 ) 3 0⁶ L Service life in revolutions, forward motion L 2 Service life in revolutions, backward motion C dyn Dynamic load rating [N] F xm verage operating load, forward motion [N] F xm2 verage operating load, backward motion [N] L Service life in revolutions Conversion of service life into operating hours F 2.9 L h = L n m 60 L h Service life in operating hours n m verage speed [rpm], see formula F 2.4 Conversion of distance travelled [km] into operating hours F 2.0 L h = L km 0⁶ ( P ) n m 60 L h Service life in operating hours L km Service life in distance travelled [km] P Lead [mm] n m verage speed [rpm], see formula F 2.4 2

2.5 mbient conditions mbient temperature: +5 C to +40 C Installation site: dry tmosphere: not explosive 2.6 Glossary Positioning accuracy ccording to VDI/DGQ 344, positioning accuracy describes the maximum deviation between the actual and nominal positions. Positioning accuracy is influenced by the following factors: lead error of spindle, system play, controller parameterisation and the accuracy of the linear unit, transmission, motor and measuring system. Repeatability Repeatability describes how accurately the block is stopped and positioned when approaching a given position from the same direction several times. It is stated as the maximum deviation between the actual positions attained. Guide parallelism The guide parallelism is measured by aligning a measuring rule parallel to a linear axis mounted on a table. The parallelism of contact faces D and on the block and profile and of the block top face C to mounting surface of the profile is then measured. It is assumed that the axis is ideally installed and that the measurement is taken across the centre of the block. Guide parallelism is calculated by subtracting the minimum value from the maximum value. D C reakaway torque The breakaway torque is the torque needed to overcome the frictional torque. KK-03-0-EN-609-K 3

KK Linear xes General information 2.7 Technical data of KK linear axes with and without HIWIN servo motor 2.7. ccuracy and maximum values of KK linear axes Table 2.4 ccuracy and maximum values of KK linear axes Model Lead V max [mm/s] a max ccuracy Repeatability Guideway Starting torque [mm] [mm] without motor with motor [m/s²] [mm] [mm] parallelism [mm] [Nmm] KK400P000 59 90 75 5 0.020 ± 0.003 0.00 2 KK400P050 209 90 75 5 0.020 ± 0.003 0.00 2 KK400P0200 259 90 75 5 0.020 ± 0.003 0.00 2 KK5002P050 2 220 270 50 5 0.020 ± 0.003 0.00 40 KK5002P0200 2 270 270 50 5 0.020 ± 0.003 0.00 40 KK5002P0250 2 0 270 50 5 0.020 ± 0.003 0.00 40 KK5002P0300 2 370 270 50 5 0.020 ± 0.003 0.00 40 KK6005P050 5 220 550 375 5 0.020 ± 0.003 0.00 50 KK6005P0200 5 270 550 375 5 0.020 ± 0.003 0.00 50 KK6005P0300 5 370 550 375 5 0.020 ± 0.003 0.00 50 KK6005P0400 5 470 550 375 5 0.020 ± 0.003 0.00 50 KK6005P0500 5 570 550 375 5 0.025 ± 0.003 0.05 50 KK6005P0600 5 670 340 340 5 0.025 ± 0.003 0.05 50 KK600P050 0 220,00 750 5 0.020 ± 0.003 0.00 50 KK600P0200 0 270,00 750 5 0.020 ± 0.003 0.00 50 KK600P0300 0 370,00 750 5 0.020 ± 0.003 0.00 50 KK600P0400 0 470,00 750 5 0.020 ± 0.003 0.00 50 KK600P0500 0 570,00 750 5 0.025 ± 0.003 0.05 50 KK600P0600 0 670 670 670 5 0.025 ± 0.003 0.05 50 KK860P0340 0 440 740 740 5 0.025 ± 0.003 0.05 50 KK860P0440 0 540 740 740 5 0.025 ± 0.003 0.05 50 KK860P0540 0 640 740 740 5 0.025 ± 0.003 0.05 50 KK860P0640 0 740 740 740 5 0.025 ± 0.003 0.05 50 KK860P0740 0 840 740 740 5 0.030 ± 0.003 0.020 70 KK860P0940 0,040 60 60 5 0.040 ± 0.003 0.030 250 KK8620P0340 20 440,480,480 5 0.025 ± 0.003 0.05 50 KK8620P0440 20 540,480,480 5 0.025 ± 0.003 0.05 50 KK8620P0540 20 640,480,480 5 0.025 ± 0.003 0.05 50 KK8620P0640 20 740,480,480 5 0.025 ± 0.003 0.05 50 KK8620P0740 20 840,480,480 5 0.030 ± 0.003 0.020 70 KK8620P0940 20,040,220,220 5 0.040 ± 0.003 0.030 250 KK0020P0980 20,089,20,20 5 0.035 ± 0.005 0.025 70 KK0020P080 20,89 980 980 5 0.035 ± 0.005 0.025 70 KK0020P80 20,289 750 750 5 0.040 ± 0.005 0.030 200 KK0020P280 20,389 630 630 5 0.045 ± 0.005 0.035 230 KK0020P380 20,489 530 530 5 0.050 ± 0.005 0.040 250 KK3025P0980 25,098,20,20 5 0.035 ± 0.005 0.025 250 KK3025P80 25,298,20,20 5 0.040 ± 0.005 0.030 250 KK3025P380 25,498 830 830 5 0.040 ± 0.005 0.030 250 KK3025P680 25,798 550 550 5 0.050 ± 0.007 0.040 270 4

2.7.2 Load ratings and torques of KK linear axes M Z M X M Y Table 2.5 Load ratings of KK linear axes: linear guideway, standard block Model C dyn [N] C 0 [N] lock lock 2 M X [Nm] M Y [Nm] M Z [Nm] M X [Nm] M Y [Nm] M Z [Nm] KK40 3,920 6,468 8 33 33 62 82 82 KK50 8,007 2,96 222 6 6 444 545 545 KK60 3,230 2,462 49 52 52 838 760 760 KK86 3,458 50,764,507 622 622 3,04 3,050 3,050 KK00 39,200 63,406 2,205 960 960 4,40 4,763 4,763 KK30 48,0 84,829 3,885,536,536 7,770 7,350 7,350 Table 2.6 Load ratings of KK linear axes: linear guideway, short block Model C dyn [N] C 0 [N] lock S lock S2 M X [Nm] M Y [Nm] M Z [Nm] M X [Nm] M Y [Nm] M Z [Nm] KK60 7,73,574 24 72 72 482 367 367 KK86 2,05 29,475 847 66 66,694,309,309 Table 2.7 Load ratings of KK linear axes: ballscrew and fixed bearing Model Shaft Fixed bearing Ø [mm] C dyn [N] C 0 [N] C 0 xial [N] F max xial [N] KK400Pxxxx 8 735,538,90 750 KK5002Pxxxx 8 2,36 3,489,90,500 KK6005Pxxxx 2 3,744 6,243 4,480 3,20 KK600Pxxxx 2 2,40 3,743 4,480,870 KK860Pxxxx 5 7,44 2,642 9,240 6,0 KK8620Pxxxx 5 4,645 7,655 9,240 3,825 KK0020Pxxxx 20 7,046 2,544 0,600 6,270 KK3025Pxxxx 25 7,897 5,93 8,485 7,950 Table 2.8 rea moment of inertia of KK linear axes Model rea moment of inertia [mm⁴] I x I y KK40 33 0 3 5.37 0 4 KK50 9.600 0 3.340 0 5 KK60 2.056 0 4 2.802 0 5 KK86 7.445 0 4.34 0 6 KK00.296 0 5 2.035 0 6 KK30 2.546 0 5 5.073 0 6 y axis x axis KK-03-0-EN-609-K 5

KK Linear xes KK40 3. KK linear axes 3. KK40 linear axes without cover 53.2 53.2 2 2 M2.6 0.45P 4DP 2 2 M3 0.5P 6DP 2.5 0.2DP 58 33 20 4 M3 0.5P 4.5DP 2 n Ø3.4Thru,Ø6.5 3DP 5 26 8 20 3 20 39.6 8 40 2 5 2 M2.6 0.45 4.5DP L0 5.6 30 29.5 PCD29 3 4 M3 0.5P 6DP 27 0.5 0 2 49 25 4.5 8 Ø4h7.03 Ø20 (n ) 60 60 G Table 3. Dimensions and weights of KK40 linear axes without cover Model Lead LO Maximum stroke [mm] G n Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] lock lock 2 KK400P000 00 59 36 20 2 0.48 KK400P050 50 209 86 34 5 3 0.60 0.67 KK400P0200 200 259 36 84 40 3 0.72 0.79 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 6

3.2 KK40 linear axes with aluminium cover 53.2 53.2 52 45 37 35 2 2 M2.6 0.45P 4DP 2.5 58 33 20 6 2 2 M3 0.5P 4DP 4 M4 0.7P 4DP 2 n Ø3.4Thru,Ø6.5 3DP 5 39.6 L0 5.6 2 49 25 4.5 8 Ø4h7 3.03 6 8 40 0 27 0.5 4 2 4-M3 0.5P 6DP 30 3 Ø20 PCD29 (n ) 60 60 G Table 3.2 Dimensions and weights of KK40 linear axes with aluminium cover Model Lead LO Maximum stroke [mm] G n Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] lock lock 2 KK400P000 00 59 36 20 2 0.55 KK400P050 50 209 86 34 5 3 0.68 0.76 KK400P0200 200 259 36 84 40 3 0.82 0.89 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 7

KK Linear xes KK40, KK50 3.3 KK40 adapter flanges Motor adapter flange F0 Motor adapter flange F 2 49 25 4.5 8 PCD29 4 M3 0.W5P 6DP 49 8.5 4 M4 0.7P 8.5DP PCD46 3 Ø20 3 0.5.03 Ø4h7 30 Motor adapter flange F2 Motor adapter flange F3 49 8.5 4 M3 0.5P 8.5DP PCD45 3.2 49 7 2.5 3 4 ØThru, Ø6 DP.05 Ø20 Ø30 38 4 M3 0.5PThru Motor adapter flange H0 2 4.5 9 8 39.6 Ø4 h7 Ø23 h8 0.5 3 27.5 Ø20 Ø30 40.05.05 Ø20 Ø22 42 3 8

4. KK50 linear axes 4. KK50 linear axes without cover 69.3 69.3 35 25 2 2 M2.6 0.45P 4DP 2 2 M3 0.5P 8DP 2 n Ø4.5Thru,Ø8 4DP 5.3DP 74 47 30 4 M4 0.7P 6.5DP 5 26 2 6 8 24 49.4 25 50 2.7 2.5 5 2 M3 0.5P 4DP K L0 25 G 5 PCD33 4 M3 0.5P 6DP 0 60 4 34 6.5 0 38.5 0.5 35.5 Ø5h7.03 Ø24 (n ) 80 80 G Table 4. Dimensions and weights of KK50 linear axes without cover Model Lead LO Maximum stroke [mm] G K n Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK5002P050 2 50 220 70 35 80 2.0 KK5002P0200 2 200 270 20 55 20 60 3.2.4 KK5002P0250 2 250 0 70 05 45 60 3.4.6 KK5002P0300 2 300 370 220 55 30 240 4.6.8 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 9

KK Linear xes KK50 4.2 KK50 linear axes with aluminium cover 69.3 69.3 62 55 47 45 2 2 M2.6 0.45P 4DP 2 n Ø4.5Thru,Ø8 4DP 74 47 30 4 M4 0.7P 0DP 23 2 6 8 26 40 33 49.4 6.5 25 2.5 50 2.7 2 2 M3 0.5P 4DP K L0 8 9.5 G 5 4 M3 0.5P 6DP 60 4 34 6.5 0 38.5 35.5 Ø5h7.03 Ø24 0.5 PCD 33 (n ) 80 80 G Table 4.2 Dimensions and weights of KK50 linear axes with aluminium cover Model Lead LO Maximum stroke [mm] G K n Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK5002P050 2 50 220 70 35 80 2. KK5002P0200 2 200 270 20 55 20 60 3.3.5 KK5002P0250 2 250 0 70 05 45 60 3.6.8 KK5002P0300 2 300 370 220 55 30 240 4.8 2.0 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 20

4.3 KK50 adapter flanges Motor adapter flange F0 Motor adapter flange F 4 60 34 6.5 0 Ø5h7.03 Ø24 PCD33 38.5 6 4 M3 0.5P 6DP 60 8.5 3.2.05 Ø30 40 4 M4 0.7P 8DP PCD46 0.5 Motor adapter flange F2 Motor adapter flange F3 60 8.5 4 M3 0.5P 8DP 3 PCD45 60 7 49 3 4 Ø3.4Thru, Ø6 DP.05 Ø30 40 4 M3 0.5PThru 60 0 3 PCD63 4 M5 0.8P 0DP 60 0 PCD63 4 M4 0.7P 0DP Ø24 Ø40 55.05 60 0 PCD75 4 M5 0.8P 0DP 60 0 PCD66.75 4 M5 0.8P 0DP Ø22 Ø60 65.05 4 6.5 3 0 49.4 4-M3 0.5P 8DP Ø5 h7 Ø25 h8 0.5 6 36 2 24 Ø22 Ø50 58.05 Ø22 Ø40 58.05 Ø22.05 40 3 Motor adapter flange F4 Motor adapter flange F5 Motor adapter flange F6 Motor adapter flange F7 Motor adapter flange H0 KK-03-0-EN-609-K 2

KK Linear xes KK60 5. KK60 linear axes 5. KK60 linear axes without cover, standard block 77.4 77.4 42 30 2 m M2.6 0.45P 4DP 2 n Ø5.5Thru; Ø9.5 4.7DP 2 2 M3 0.5P 8DP 5.5DP 82 5 30 4 M5 0.8P 8DP 2 M2.6 0.45P 3DP 33 22 5 23 24 59.6 30 5 60 3. 7 K (m ) K L0 G 6 7 PCD40 44.5 0.5 4 M4 0.7P 8DP 59 8.5 30.5 5.5 9 Ø6h7.03 Ø28 4 M3 0.5P 8DP (n ) 00 00 G Table 5. Dimensions and weights of KK60 linear axes without cover, standard block Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK6005P050 5 50 220 60 25 00 2 2.5 KK6005P0200 5 200 270 0 50 00 2 2.8 KK6005P0300 5 300 370 20 35 50 200 3 2 2.4 2.7 KK6005P0400 5 400 470 30 235 50 00 4 4 3.0 3.3 KK6005P0500 5 500 570 40 335 50 200 5 3 3.6 3.9 KK6005P0600 5 600 670 50 435 50 00 6 6 4.2 4.6 KK600P050 0 50 220 60 25 00 2 2.5 KK600P0200 0 200 270 0 50 00 2 2.8 KK600P0300 0 300 370 20 35 50 200 3 2 2.4 2.7 KK600P0400 0 400 470 30 235 50 00 4 4 3.0 3.3 KK600P0500 0 500 570 40 335 50 200 5 3 3.6 3.9 KK600P0600 0 600 670 50 435 50 00 6 6 4.2 4.6 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 22

5.2 KK60 linear axis without cover, short block (available upon request) 54.5 54.5 2 m M2.6 0.45P 4DP 2 2 M3 0.5P 8DP 59 28 2 M5 0.8P 8DP 4 2 M2.6 0.45P 3DP 0.5DP 2 n Ø5.5Thru; Ø9.5 4.7DP 42 30 33 22 5 23 24 59.6 30 5 60 3. 7 (m ) K L0 K G 6 7 44.5 0.5 PCD40 4 M4 0.7P 8DP 59 8.5 30.5 5.5 9 Ø6h7.03 Ø28 4 M3 0.5P 8DP 00 (n ) 00 G Table 5.2 Dimensions and weights of KK60 linear axes, short block Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK6005P050 5 50 220 85 34 25 00 2 2.4.6 KK6005P0200 5 200 270 35 84 50 00 2 2.7.9 KK6005P0300 5 300 370 235 84 50 200 3 2 2.3 2.5 KK6005P0400 5 400 470 335 284 50 00 4 4 2.9 3. KK6005P0500 5 500 570 435 384 50 200 5 3 3.7 KK6005P0600 5 600 670 535 484 50 00 6 6 4. 4.3 KK600P050 0 50 220 85 34 25 00 2 2.4.6 KK600P0200 0 200 270 35 84 50 00 2 2.7.9 KK600P0300 0 300 370 235 84 50 200 3 2 2.3 2.5 KK600P0400 0 400 470 335 284 50 00 4 4 2.9 3. KK600P0500 0 500 570 435 384 50 200 5 3 3.7 KK600P0600 0 600 670 535 484 50 00 6 6 4. 4.3 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 23

KK Linear xes KK60 5.3 KK60 linear axes with aluminium cover, standard block 77.4 77.4 86 74 64 62 2 m M2.6 0.45P 4DP 2 n Ø5.5Thru, Ø9.5 4.7DP 2 2 M2.6 0.45P 6DP 82 54 30 4 M5 0.8P 8DP 48 43 23 59.6 6 30 5 60 3. 22 5 23 K (m ) K L0 8 23 G 6 4 M3 0.5P 8DP PCD40 59 8.5 30.5 5.5 9 44.5 0.5 47 Ø6h7.03 Ø28 4 M4 0.7P 8DP 00 (n ) 00 G Table 5.3 Dimension and weights of KK60 linear axes with aluminium cover, standard block Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK6005P050 5 50 220 60 25 00 2 2.7 KK6005P0200 5 200 270 0 50 00 2 2 2. KK6005P0300 5 300 370 20 35 50 200 3 2 2.7 3.0 KK6005P0400 5 400 470 30 235 50 00 4 4 3.3 3.6 KK6005P0500 5 500 570 40 335 50 200 5 3 3.9 4.2 KK6005P0600 5 600 670 50 435 50 00 6 6 4.4 5.0 KK600P050 0 50 220 60 25 00 2 2.7 KK600P0200 0 200 270 0 50 00 2 2 2. KK600P0300 0 300 370 20 35 50 200 3 2 2.7 3.0 KK600P0400 0 400 470 30 235 50 00 4 4 3.3 3.6 KK600P0500 0 500 570 40 335 50 200 5 3 3.9 4.2 KK600P0600 0 600 670 50 435 50 00 6 6 4.4 5.0 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 24

5.4 KK60 linear axes with aluminium cover, short block (available upon request) 54.5 54.5 86 74 64 62 2 m M2.6 0.45P 4DP 59 28 4 2 M5 0.8P 8DP 2 n Ø5.5Thru, Ø9.5 4.7DP 48 43 23 6 22 5 23 59.6 30 5 60 3. 2 M2.6 0.45P 6DP K (m ) K L0 8 0 G 6 4 M4 0.7P 8DP PCD40 59 8.5 30.5 5.5 9 44.5 0.5 47 Ø6h7.03 Ø28 4 M3 0.5P 8DP 00 (n ) 00 G Table 5.4 Dimension and weights of KK60 linear axes with aluminium cover, short block Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK6005P050 5 50 220 85 34 25 00 2 2.6.8 KK6005P0200 5 200 270 35 84 50 00 2 2.9 2. KK6005P0300 5 300 370 235 84 50 200 3 2 2.5 2.7 KK6005P0400 5 400 470 335 284 50 00 4 4 3. 3.3 KK6005P0500 5 500 570 435 384 50 200 5 3 3.7 3.9 KK6005P0600 5 600 670 535 484 50 00 6 6 4.,4 4.6 KK600P050 0 50 220 85 34 25 00 2 2.6.8 KK600P0200 0 200 270 35 84 50 00 2 2.9 2. KK600P0300 0 300 370 235 84 50 200 3 2 2.5 2.7 KK600P0400 0 400 470 335 284 50 00 4 4 3. 3.3 KK600P0500 0 500 570 435 384 50 200 5 3 3.7 3.9 KK600P0600 0 600 670 535 484 50 00 6 6 4.4 4.6 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 25

KK Linear xes KK60 5.5 KK60 linear axes with bellow cover 53 66 52 52 4 M6 8DP 4 L0 Table 5.5 Dimension and weights of KK60 linear axes with bellow cover Model Lead [mm] LO [mm] [mm] Maximum stroke [mm] KK6005P050 5 50 220 45.7 KK6005P0200 5 200 270 77 2. KK6005P0300 5 300 370 5 2.7 KK6005P0400 5 400 470 230 3.3 KK6005P0500 5 500 570 300 3.9 KK6005P0600 5 600 670 376 4.6 KK600P050 0 50 220 45.7 KK600P0200 0 200 270 77 2. KK600P0300 0 300 370 5 2.7 KK600P0400 0 400 470 230 3.3 KK600P0500 0 500 570 300 3.9 KK600P0600 0 600 670 376 4.6 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. Weight [kg] 5.6 KK60 adapter flanges Motor adapter flange F0 Motor adapter flange F 59 8.5 30.5 5.5 9 PCD40 4 M4 0.7P 8DP 59 0 PCD46 4 M4 0.7P 0DP Ø28.03 Ø6h7 23 0.5 44.5 Ø26.5.05 Ø30 42 4 M3 0.5P 8DP Motor adapter flange F2 Motor adapter flange F3 59 0 PCD45 4 M3 0.5P 0DP 59 0 3 4 M5 0.8P 0DP 50 Ø26.5 Ø30 42.05 Ø26.5 Ø36 60.05 50 26

Motor adapter flange F4 Motor adapter flange F5 59 0 3 4 M4 0.7P 0DP 47.4 59 8 Ø22.05 59.6 3 4 Ø3.4Thru, Ø6 4DP Ø26.5 Ø38..08.03 57.7 47.4 3 43 4 M3 0.5PThru Motor adapter flange F6 Motor adapter flange F7 59 0 3 PCD63 4 M5 0.8P 0DP 59 0 PCD80 4 M6 P 0DP Ø27 Ø40 55.05 Ø28 Ø60 72.05 Motor adapter flange F8 Motor adapter flange F9 59 0 PCD63 4 M4 0.7P 0DP 59 0 PCD95 4 M6 P 0DP Ø28 Ø40 58.05 Ø28.05 Ø50 82 Motor adapter flange F0 Motor adapter flange F 59 0 PCD75 4 M5 0.8P 0DP 59 0 PCD66.75 4 M5 0.8P 0DP Ø28.05 Ø60 65 Ø28 Ø50 58.05 Motor adapter flange H0 Motor adapter flange H 8 6 5 9 59.6 33 8 6 5 4-M4 0.7P 5DP 9 59.6 27 4-M4 0.7P 5DP Ø6 h7 Ø30 h8 23 0.5 44.5 6.5 33 Ø6 h7 Ø30.4 h8 23 0.5 44.5 27 KK-03-0-EN-609-K 27

KK Linear xes KK86 6. KK86 linear axes 6. KK86 linear axes without cover, standard block 2 2 60 46 2 2 M4 0.7P 0DP 5 2DP 6 75 4 M6 P 2DP 46 2 M2.6 0.45P 4DP 2 n Ø6.6Thru,Ø 6DP 46 9 30 74 85 46 20 86 4,5 6,5 2 m M2.6 0.45P 4DP (m ) 200 200 7.5 G 6.5 4 M4 0.7P 8DP 85 3 87 23 50 28 8 Ø8h7 3 63 60 0.5 Ø46 Ø50.05 PCD60 PCD70 4 M5 0.8P 0DP (n ) 00 L0 00 70 Table 6. Dimensions and weights of KK86 linear axes without cover, standard block Model Lead LO Maximum stroke [mm] G n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] lock lock 2 KK860P0340 0 340 440 20 00 70 3 2 5.7 6.5 KK860P0440 0 440 540 30 200 20 4 3 6.9 7.7 KK860P0540 0 540 640 40 300 70 5 3 8.0 8.8 KK860P0640 0 640 740 50 400 20 6 4 9.2 0.0 KK860P0740 0 740 840 60 500 70 7 4 0.4.2 KK860P0940 0 940,040 80 700 70 9 5.6 2.4 KK8620P0340 20 340 440 20 00 70 3 2 5.7 6.5 KK8620P0440 20 440 540 30 200 20 4 3 6.9 7.7 KK8620P0540 20 540 640 40 300 70 5 3 8.0 8.8 KK8620P0640 20 640 740 50 400 20 6 4 9.2 0.0 KK8620P0740 20 740 840 60 500 70 7 4 0.4.2 KK8620P0940 20 940,040 80 700 70 9 5.6 2.4 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 28

6.2 KK86 linear axes without aluminium cover, short block (available upon request) 80 80 60 46 2 m-m2.6 0.45P 4DP 2 2-M4 0.7P 0DP 5 2DP 2-M2.6 0.45P 4 DP 84 43 2.5 2-M6 P 2DP 2 n-ø6.6 Thru; Ø 6DP 9 30 46 74 85 46 86 20 4.5 6.5 (m-) 200 200 7.5 G 6.5 4-M5 0.8P 0DP PCD 70 3 23 87 50 28 8 64 60 0.5 Ø46 Ø50.05 4-M4 0.7P 8DP PCD 60 (n-) 00 L0 00 70 Ø8h7 Table 6.2 Dimensions and weights of KK86 linear axes without aluminium cover, short block Model Lead LO Maximum stroke [mm] G n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] lock S lock S2 KK860P0340 0 340 440 246 70 70 3 2 5.4 5.9 KK860P0440 0 440 540 346 270 20 4 3 6.6 7. KK860P0540 0 540 640 446 370 70 5 3 7.7 8.2 KK860P0640 0 640 740 546 470 20 6 4 8.9 9.4 KK860P0740 0 740 840 646 570 70 7 4 0. 0.6 KK860P0940 0 940,040 846 770 70 9 5.3.8 KK8620P0340 20 340 440 246 70 70 3 2 5.4 5.9 KK8620P0440 20 440 540 346 270 20 4 3 6.6 7. KK8620P0540 20 540 640 446 370 70 5 3 7.7 8.2 KK8620P0640 20 640 740 546 470 20 6 4 8.9 9.4 KK8620P0740 20 740 840 646 570 70 7 4 0. 0.6 KK8620P0940 20 940,040 846 770 70 9 5.3.8 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 29

KK Linear xes KK86 6.3 KK86 linear axes with aluminium cover, standard block 2 2 2 00 90 4 M2.6 0.45P 6DP 6 75 46 4 M6 P 2DP 2 n Ø6.6Thru, Ø 6DP 68 6 30 9 85 46 20 86 4.5 2 m M2.6 0.45P 4DP (m ) 200 3 8 200 G 7.5 4 M4 0.7P 8DP 3 87 23 50 28 8 Ø8h7 68 66 0.5 Ø46 Ø50.05 PCD60 PCD70 4 M5 0.8P 0DP (n ) 00 L0 00 70 Table 6.3 Dimensions and weights of KK86 linear axes with aluminium cover, standard block Model Lead LO Maximum stroke [mm] G n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] lock lock 2 KK860P0340 0 340 440 20 00 70 3 2 6.5 7.3 KK860P0440 0 440 540 30 200 20 4 3 7.8 8.6 KK860P0540 0 540 640 40 300 70 5 3 9.0 9.8 KK860P0640 0 640 740 50 400 20 6 4 0.3.3 KK860P0740 0 740 840 60 500 70 7 4.6 2.4 KK860P0940 0 940,040 80 700 70 9 5 3.0 3.8 KK8620P0340 20 340 440 20 00 70 3 2 6.5 7.3 KK8620P0440 20 440 540 30 200 20 4 3 7.8 8.6 KK8620P0540 20 540 640 40 300 70 5 3 9.0 9.8 KK8620P0640 20 640 740 50 400 20 6 4 0.3.3 KK8620P0740 20 740 840 60 500 70 7 4.6 2.4 KK8620P0940 20 940,040 80 700 70 9 5 3.0 3.8 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 30

6.4 KK86 linear axes with aluminium cover, short block (available upon request) 80 80 2 00 90 4-M2.6 0.45P 6DP 2 m-m2.6 0.45P 4DP 84 43 2.5 8 2-M6 P 2DP 2 n-ø6.6 Thru; Ø 6DP 68 3 6 46 86 4-M5 0.8P 0 DP PCD 70 20 4.5 9 30 3 (m-) 200 200 7.5 G 23 87 50 28 8 85 68 66 0.5 Ø46 Ø50.05 4-M4 0.7P 8DP PCD 60 (n-) 00 L0 00 70 Ø8h7 Table 6.4 Dimensions and weights of KK86 linear axes with aluminium cover, short block Model Lead LO Maximum stroke [mm] G n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] lock S lock S2 KK860P0340 0 340 440 246 70 70 3 2 6.3 7. KK860P0440 0 440 540 346 270 20 4 3 7.6 8.4 KK860P0540 0 540 640 446 370 70 5 3 8.8 9.6 KK860P0640 0 640 740 546 470 20 6 4 0.. KK860P0740 0 740 840 646 570 70 7 4.4 2.2 KK860P0940 0 940,040 846 770 70 9 5 2.8 3.6 KK8620P0340 20 340 440 246 70 70 3 2 6.3 7. KK8620P0440 20 440 540 346 270 20 4 3 7.6 8.4 KK8620P0540 20 540 640 446 370 70 5 3 8.8 9.6 KK8620P0640 20 640 740 546 470 20 6 4 0.. KK8620P0740 20 740 840 646 570 70 7 4.4 2.2 KK8620P0940 20 940,040 846 770 70 9 5 2.8 3.6 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 3

KK Linear xes KK86 6.5 KK86 linear axes with bellow cover 76 90 70 76 L0 4 M8 28DP 60 Table 6.5 Dimensions and weights of KK86 linear axes with bellow cover Model Lead [mm] LO [mm] [mm] Maximum stroke [mm] KK860P0340 0 340 440 42 6.3 KK860P0440 0 440 540 26 7.6 KK860P0540 0 540 640 295 8.8 KK860P0640 0 640 740 378 0.0 KK860P0740 0 740 840 459.3 KK860P0940 0 940,040 622 2.7 KK8620P0340 20 340 440 74 6.3 KK8620P0440 20 440 540 248 7.6 KK8620P0540 20 540 640 7 8.8 KK8620P0640 20 640 740 40 0.0 KK8620P0740 20 740 840 49.3 KK8620P0940 20 940,040 654 2.7 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. Weight [kg] 6.6 KK86 adapter flanges Motor adapter flange F0 Motor adapter flange F 87 23 50 28 8 Ø8h7 4 M4 0.7P 8DP 85 87 23 50 28 8 0 85 Ø46 Ø50.05 3 63 Ø46 Ø50.05 62 3 63 PCD60 PCD70 4 M5 0.8P 0DP PCD70 4 M4 0.7P 8DP Motor adapter flange F2 Motor adapter flange F3 87 23 50 28 8 8 Ø30.05 85 87 23 50 28 8 8 Ø30.05 85 3 Ø46 62 63 3 Ø46 62 63 PCD46 4 M4 0.7P 8DP PCD45 4 M3 0.5P 8DP

Motor adapter flange F4 Motor adapter flange F5 87 23 50 28 8 2 85 87 23 50 28 8 8 85 50 Ø46 Ø70.05 80 3 63 8 Ø36.05 Ø46 62 50 3 63 PCD90 4 M5 0.8P 0DP 4 M4 0.7P 8DP Motor adapter flange F6 Motor adapter flange F7 87 23 50 28 8 8 85 47.4 87 23 50 28 8 2.5 PCD00 4 M6 P 2.5DP Ø38..08.03 Ø46 62 47.4 3 63 Ø45 Ø80.05 85 4 M4 0.7P 8DP Motor adapter flange F8 Motor adapter flange F9 87 2.5 PCD75 4 M5 0.8P 2.5DP 87 0 PCD80 4 M6 P 0DP Ø46 Ø60.05 60 Ø46.05 Ø60 72 72 Motor adapter flange F0 Motor adapter flange H0 87 0 PCD95 4 M6 P 0DP 23 20 3 28 8 85 40 4-M5 0.8P 2DP Ø46.05 Ø50 82 Ø8 h7 Ø40 h8 64 20 40 KK-03-0-EN-609-K 33

KK Linear xes KK00 7. KK00 linear axes 7. KK00 linear axes without cover 34.3 34.3 70 50 2 2 M4 0.7P 0DP 2 m M2.6 0.45P 4DP 42.6 95 50 20.5DP 4 M8.25P 5DP 2 n Ø9Thru,Ø4 8.5DP 50 25 00 8 K 7.5 99 88.5 75 5 94 27 45 22 72 55 2 34 74 75 4 7.5 4 M3 0.5P 6DP 200 (m ) 200 L0 8 72 57.04 Ø50 PCD70 4 M5 0.8P 0DP (n ) 50 50 G Ø2h7 Table 7. Dimensions and weights of KK00 linear axes without cover Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK0020P0980 20 980,089 828 700 40 90 7 5 8.6 20.3 KK0020P080 20,080,89 928 800 5 40 8 6 20.3 22.0 KK0020P80 20,80,289,028 900 65 90 8 6 22.0 23.7 KK0020P280 20,280,389,28,000 40 40 9 7 23.6 25.3 KK0020P380 20,380,489,228,00 5 90 0 7 25.3 27.0 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 34

7.2 KK00 linear axes with aluminium cover 34.3 34.3 24 0 95 2 m M2.6 0.45P 4DP 4 M3 0.5P 6DP 42.6 95 50 4 8 4 M8.25P 5DP 2 n Ø9Thru,Ø4 8.5DP 80 40 75 7 2 34 50 00 25 4 200 (m ) 200 L0 K 8 72 57 4 M5 0.8P 0DP 5 77 94 27 45 22 Ø2h7.04 Ø50 PCD70 (n ) 50 50 G Table 7.2 Dimensions and weights of KK00 linear axes with aluminium cover Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK0020P0980 20 980,089 828 700 40 90 7 5 20.4 22. KK0020P080 20,080,89 928 800 5 40 8 6 22.2 23.9 KK0020P80 20,80,289,028 900 65 90 8 6 24.0 25.7 KK0020P280 20,280,389,28,000 40 40 9 7 25.7 27.4 KK0020P380 20,380,489,228,00 5 90 0 7 27.5 29.2 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 35

KK Linear xes KK00, KK30 7.3 KK00 adapter flanges Motor adapter flange F0 Motor adapter flange F 27 94 45 22 Ø2h7 4 M5 0.8P 0DP 99 75 94 2 4 M6 P 2DP 80 PCD90 Ø50.04 72 Ø46 Ø70.05 72 PCD70 Motor adapter flange F2 Motor adapter flange F3 94 2 4 M5 0.8P 2DP 80 94 2 2.5 4 M6 P 2DP 82 70 Ø46 Ø70 72 Ø46 Ø60.05 72 70 PCD90 Motor adapter flange F4 Motor adapter flange F5 94 2 2.5 4 M6 P 2DP 82 69.58 27 94 45 22 2.5 PCD00 4 M6 P 2.5DP Ø46 Ø73.06.05 72 69.58 Ø45 Ø80.05 85 72 Motor adapter flange F6 Motor adapter flange F7 75 99 94 2.5 4 M5 0.8P 2.5DP 92 PCD75 94 2.5 4 M5 0.8P 2.5DP PCD75 Ø50 Ø60.05 72 75 99 60 Ø46 Ø60.05 72 72 99 60 Motor adapter flange H0 6 59 27 22 99 88.5 75 Ø2 h7 72 57 36

8. KK30 linear axes 8. KK30 linear axes without aluminium cover 54.5 54.5 95 70 2 m M2.6 0.45P 4DP 2 2 M4 0.7P 0DP 57 08 70 4 M3 0.5P 6DP 20 2DP 4 M0.5P 20DP 2 n ØThru, Ø7.5 0.5DP 25 38 40 65 00 00 70 30 30 5 9 200 (m ) 200 L0 8 2 K 9 28 2 00 8 M6 P 2DP 8 00 35 35 29 6 83 38.05 Ø60 Ø70 PCD90 (n ) 50 50 G Ø5h7 Table 8. Dimensions and weights of KK30 linear axes without cover Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK3025P0980 25 980,098 8 659 40 90 7 5 29.4.3 KK3025P80 25,80,298,0 859 65 90 8 6 34.3 37.2 KK3025P380 25,380,498,2,059 90 90 9 7 39.2 42. KK3025P680 25,680,798,5,359 90 40 9 46.5 49.4 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. KK-03-0-EN-609-K 37

KK Linear xes KK30 8.2 KK30 linear axes with aluminium cover 54.5 54.5 70 50 3 2 m M2.6 0.45P 4DP 4 M3 0.5P 6DP 57 08 50 8 4 M8.25P 45DP 2 n ØThru,Ø7.5 0.5DP 92 47 5 25 38 40 00 70 30 30 5 (m ) 200 L0 200 K 2 8 M6 P 2DP 8 00 35 35 29 6 83 38 89.05 Ø60 Ø70 PCD90 (n ) 50 50 G Ø5h7 Table 8.2 Dimensions and weights of KK30 linear axes with aluminium cover Model Lead LO Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK3025P0980 25 980,098 8 659 40 90 7 5 3.9 35.9 KK3025P80 25,80,298,0 859 65 90 8 6 37. 4. KK3025P380 25,380,498,2,059 90 90 9 7 42.2 46.2 KK3025P680 25,680,798,5,359 90 40 9 49.9 53.9 Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 38

8.3 KK30 adapter flanges Motor adapter flange F0 Motor adapter flange F 00 35 35 29 6 Ø5h7 Ø60 Ø70H8 8 M6 P 2DP 83 38 PCD90 28 2 00 4 M5 0.8P 2DP 00 2 Ø50.05 Ø60 73 83 38 PCD70 28 92 Motor adapter flange F2 Motor adapter flange F3 00 5 4 Ø6.5 5DP 28 92 00 2 4 M6 P 2DP 28 92 69.58 Ø60 Ø70.05 80 38 83 PCD90 Ø60 Ø73.06.05 85 38 83 69.58 Motor adapter flange F4 Motor adapter flange F5 4 M5 0.8P 2DP 00 2 28 92 35 00 50 35 29 6 4 4-M8.25P 25DP Ø60 Ø70.05 80 38 83 Ø60 Ø0.09.04 30 PCD90 Ø5h7 30 Motor adapter flange H0 64 35 29 23 6 28 2 00 Ø5 h7 38 57 83 KK-03-0-EN-609-K 39

KK Linear xes ccessories 9. ccessories for KK linear axes 9. HIWIN servo motor HIWIN synchronous C servo motors are available with power ratings of 50 W, 00 W, 200 W, 400 W, 750 W and 000 W. The standard motors are equipped with an incremental encoder (0,000 increments per revolution), and are available with or without a motor brake. Table 9. Motor type to KK linear axis assignment Motor type Motor output [W] Motor torque [Nm] Nominal torque Peak torque KK40 KK50 KK60 KK86 KK00 KK30 FRLS05 50 0.6 0.48 FRLS0 00 0. 0.96 FRLS20 200 0.64.92 FRLS40 400.27 3.8 FRMS75 750 2.40 7.20 FRMMK,000 4.77 4.30 The motor and encoder cable connections are provided with a connector for the quick and easy connection of extension cables. Table 9.2 Motor and encoder cable extension Length [m] Motor cable Encoder cable Without brake With brake 3 8-0-0627 8-0-0623 8-0-075 5 8-0-0628 8-0-0624 8-0-0752 7 8-0-0629 8-0-0625 8-0-0753 0 8-0-0630 8-0-0626 8-0-0754 23.7 L = 300mm 47.8 4 8.5 L = 300mm For more information about HIWIN servo motors, please refer to the Drives & Servo Motors catalogue or visit www.hiwin.de 40

9.2 HIWIN D2 servo drive The compact HIWIN D2 servo drive is specially optimised for HIWIN servo motors and is available in the performance classes 00 W, 400 W and 000 W. The D2 drive offers the following properties: Fully digital, vector-controlled drive utotuning function Vibration suppression Error compensation Integrated PLC function Plug-in connections for quick exchange 2-line alphanumeric display with 4 control keys on the drive Digital pulse-direction interface and analogue +/-0 V interface Position control, speed control and torque control Inputs/outputs which can be parameterised Optional EtherCT interface with CoE (CN over EtherCT) protocol and DS402 drive profile Optional mega-ulink interface Efficient and freely available Lightening commissioning software Table 9.3 D2 servo drive to motor type assignment Motor Servo drive KK linear axis Typ Nominal power Performance class D2 Standard D2 EtherCT D2 mega-ulink [W] [W] FRLS05 50 00 23.00023 23.00025 23.00028 KK40, KK50, KK60 FRLS0 00 00 23.00023 23.00025 23.00028 KK40, KK50, KK60 FRLS20 200 400 23.00022 23.00026 23.00029 KK86, KK00, KK30 FRLS40 400 400 23.00022 23.00026 23.00029 KK86, KK00, KK30 FRMS75 750,000 23.00024 23.00027 23.00030 KK00, KK30 FRMMK,000,000 23.00024 23.00027 23.00030 KK30 For more information, please consult the assembly and commissioning instructions available at www.hiwin.de. The Lightening commissioning software can also be downloaded free from our website. 9.3 Sensor rail with limit switch The KK linear axis can be ordered with up to three limit switches (inductive PNP proximity switches). The limit switches are mounted on the sensor rail, where they can be placed in any position. The limit switches are supplied with open cable ends and mounted on the sensor rail which is attached to the linear axis. More details of the limit switches can be found in the KK linear axes assembly instructions available at www.hiwin.de. Cam switch Inductive proximity switch Fixing bracket Sensor rail Switching distance max. 2mm 7 Table 9.4 vailable limit switches rticle number Function Cable length 8-4-0040 ) Normally open contact 4 m 8-4-000 Normally closed contact 2 m ) Standard version KK-03-0-EN-609-K 4

KK Linear xes ccessories 9.4 Cross table adapter dapter for connecting two or more KK axes crosswise into one X-Y system dapter for KK axes available with and without aluminium cover Cam switch for limit switch can be adapted lack anodised surface Delivered in a set including mounting material 9.4. Cross table adapter for KK linear axes without aluminium cover H H L Table 9.5 Dimensions of cross table adapter without cover rticle number Lower axis Upper axis H H L 0-000604 KK40 KK40 47 7 70 47 0-000606 KK50 KK40 56 0 70 47 0-000608 KK50 KK50 62 0 90 57 0-00060 KK60 KK50 74 5 90 57 0-00062 KK60 KK60 8 5 5 67 0-00064 KK86 KK60 95 6 0 67 0-00066 KK86 KK86 08 6 20 97 Unit: mm 9.4.2 Cross table adapter for KK linear axes with aluminium cover H H L Table 9.6 Dimensions of cross table adapter with cover rticle number Lower axis Upper axis H H L 0-000605 KK40 KK40 74 0 70 47 0-000607 KK50 KK40 82 0 70 47 0-000609 KK50 KK50 90 0 90 57 0-0006 KK60 KK50 03 5 57 57 0-00063 KK60 KK60 5 5 67 0-00065 KK86 KK60 6 44 67 0-00067 KK86 KK86 52 6 44 97 Unit: mm 42

9.5 Covers To protect the linear axes, they can be fitted with aluminium or bellow covers. You will find the dimensions of the KK linear axes with covers in the chapters for the relevant sizes. Table 9.7 vailability of covers Model luminium cover ellow cover KK40 KK50 KK60 KK86 KK00 KK30 9.6 Grease nipples Table 9.8 Nipples for grease lubrication rt. No.: 20-000275 M3 0.5 P KK40 rt. No.: 20-000272 M4 0.7 P KK50, KK60, KK86 rt. No.: 20-000273 M6 0.75 P KK00, KK30 KK-03-0-EN-609-K 43

KK Linear xes Notes 44

KK-03-0-EN-6XX-K 45

KK Linear xes Notes 46

Linear Guideways allscrews Linear Motor Systems Linear xes Linear ctuators Robots Linear Motor Components Rotary Tables Drives & Servo Motors Germany HIWIN GmbH rücklesbünd 2 D-77654 Offenburg Phone +49 (0) 7 8 9 78-0 Fax +49 (0) 7 8 9 78-90 info@hiwin.de www.hiwin.de Taiwan Headquarters HIWIN Technologies Corp. No. 7, Jingke Road Taichung Precision Machinery Park Taichung 40852, Taiwan Phone +886-4-2359-450 Fax +886-4-2359-4420 business@hiwin.tw www.hiwin.tw Taiwan Headquarters HIWIN Mikrosystem Corp. No. 6, Jingke Central Road Taichung Precision Machinery Park Taichung 40852, Taiwan Phone +886-4-2355-00 Fax +886-4-2355-023 business@hiwinmikro.tw www.hiwinmikro.tw France HIWIN France s.a.r.l. 20 Rue du Vieux ourg F-6370 Echauffour Phone +33 (2) 33 34 5 Fax +33 (2) 33 34 73 79 info@hiwin.fr www.hiwin.fr Italy HIWIN Srl Via Pitagora 4 I-2086 rugherio (M) Phone +39 039 287 6 68 Fax +39 039 287 43 73 info@hiwin.it www.hiwin.it Poland HIWIN GmbH ul. Puławska 405a PL-02-80 Warszawa Phone +48 22 544 07 07 Fax +48 22 544 07 08 info@hiwin.pl www.hiwin.pl Switzerland HIWIN Schweiz GmbH Eichwiesstrasse 20 CH-8645 Jona Phone +4 (0) 55 225 00 25 Fax +4 (0) 55 225 00 20 info@hiwin.ch www.hiwin.ch Slovakia HIWIN s.r.o., o.z.z.o. Mládežnicka 20 SK-070 Považská ystrica Phone +42 424 43 47 77 Fax +42 424 26 23 06 info@hiwin.sk www.hiwin.sk Czechia HIWIN s.r.o. Medkova 888/ CZ-62700 RNO Phone +42 05 48 528 238 Fax +42 05 48 220 223 info@hiwin.cz www.hiwin.cz Netherlands HIWIN GmbH info@hiwin.nl www.hiwin.nl ustria HIWIN GmbH info@hiwin.at www.hiwin.at Slovenia HIWIN GmbH info@hiwin.si www.hiwin.si Hungary HIWIN GmbH info@hiwin.hu www.hiwin.hu China HIWIN Corp. www.hiwin.cn Japan HIWIN Corp. mail@hiwin.co.jp www.hiwin.co.jp US HIWIN Corp. info@hiwin.com www.hiwin.com Korea HIWIN Corp. www.hiwin.kr Singapore HIWIN Corp. www.hiwin.sg KK-03-0-EN-609-K