Comparative experimental study of the performance of two different types of HTPEM MEAs

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Comparative experimental study of the performance of two different types of HTPEM MEAs Søren Juhl Andreasen Associate Professor, Fuel Cell and Battery Research Group Department of Energy Technology, Aalborg University, Denmark sja@et.aau.dk 1

Outline Different membrane technologies Experimental setup Fuel cell control system Impedance system Experimental results Polarization curve comparison Electro-chemical impedance spectroscopy Impedance measurements during break-in Summary and outlook sja@et.aau.dk 2

Introduction High temperature PEM fuel cells High Temperature PBI based PEM Fuel Cell Membrane polymer: PBI (polybenzimidazole) Proton conductor : H3PO4 (Phosphoric acid) Fuel cell temperature: 120-200 o C Typical operating range:160-180 o C Advantages Less complex polymer CO tolerant up to 2-3% No humidity control = Simple stack and system design Cooling possible at all ambient conditions Disadvantages Lower cell voltage than LTPEM Long start-up time because of high temperature Liquid water should not be present sja@et.aau.dk 3

System development and control using cell levell knowledge HTPEM fuel cell stacks by Serenergy: Selected MEAs: 350W Off-grid battery charger (methanol) 1 kw Air cooled system 3 kw Air cooled system 5 kw liquid cooled stack 4 MEAs: Dapozol G77 membranes Varying catalyst loading Varying GDL thickness Varying polymer content in CL 2 MEAs: Celtec P2100 Celtec P1000* sja@et.aau.dk 4

Experimental setup HTPEM heated single cell assembly, straight flow channels Two National Instruments based control systems: Automated fuel cell control system (Labview) Impedance measurement system able to superposition signals onto fuel cell current Hardware: Fuel Cell Control System NI PCI 6401 AO DAQ card NI PCI 6229 AI DAQ card NI PCI 4351 AI DAQ card TDI Power RBL 488 Bürkert 8711 MFC H2 Bürkert 8711 MFC CO Bürkert 8711 MFC CO2 Bürkert 8712 MFC Air 230VAC controlled electrical heater 2 Type T thermocouple (cathode/anode) EIS measurement system NI PCI 6259 DAQ card Load signal switching relays sja@et.aau.dk 5

Measurement matrix Impedance measurement sequence Multiple measurements in the same operating point in order do increase the reproduceability of the measurement and ensure steady-state conditions. Deviation between consecutive impedance measurements sja@et.aau.dk 6

Polarisation 120C to 180C, Pure H2 sja@et.aau.dk 7

Polarisation Varying Pt loading sja@et.aau.dk 8

Polarisation - Varying PBI content in CL sja@et.aau.dk 9

Polarisation DPS and BASF Pure hydrogen, 160 o C, H2 =1.2, Air =4 New P1000 showing impressive performance comparred to DPS MEA shows good performance at high current densities. Cell Voltage [V] 09 0.9 0.85 08 0.8 0.75 07 0.7 0.65 0.6 0.55 0.5 DPS 0.98mgcm -2 0.13PBI DPS 0.98mgcm -2 0.16PBI DPS 0.8mgcm -2 0.16PBI BASF P2100 BASF P1000* 0.45 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Current Density [A/cm 2 ] sja@et.aau.dk 10

Selected impedance comparison Selected MEAs: 4 MEAs: Dapozol G77 membranes Varying catalyst loading Varying GDL thickness Varying polymer content in CL Celtec P2100 Celtec P1000* sja@et.aau.dk 11

BASF Nyquist plot - pre/post break-in Impedance behaviour: Both P1000 and P2100 cells show quite dramatic changes in most of the impedance spectrum, both in high, intermediate and low frequencies. Membrane resistance increases during break-in due to acid removal The main changes contributing to these changes are expected to be, acid reallocation i.e. the combined movement of acid into and away from the gas difusion and catalyst layer. ] Z Im [Ω cm 2 ] 4 3 2 1 0 1 Different BASF HTPEM MEAs pre and post break in impedance @ 160 o C, 0.2A/cm 2,λ A =1.2,λ C =4 x 10 3 BASF P2100 pre break in BASF P2100 post break in BASF P1000 (catalyst test) pre break in BASF P1000 (catalyst test) post break in Water content and production is also expected to play an important role and needs further investigation. 2 4 5 6 7 8 9 10 11 12 13 Z [Ω cm 2 ] x 10 3 Re sja@et.aau.dk 12

DPS Nyquist plot - pre/post break-in Impedance behaviour: Not as dramatic difference between pre and post break-in impedance comparred to BASF membranes due to different membrane types and production methods. Less changes are occuring at intermediate and low frequencies. Generally a slightly higher increase in membrane resistance is experienced. 2 ] Z Im [Ω cm 2 Danish Power Systems HTPEM MEAs pre and post break in impedance @ 160 o C, 0.2A/cm 2,λ =1.2,λ =4 x 10 3 A C 4 3 2 1 Only slight differences of the chosen variations in catalyst loading and polymer content in the catalyst layer, with the most promesing performance in the MEAs with the least PBI content in the CL 0 DPS1 pre break in DPS1 post break in DPS2 pre break in DPS2 post break in DPS3 pre break in 1 DPS3 post break in DPS4 pre break in DPS4 post break in 4 5 6 7 8 9 10 11 12 Z [Ω 2 Re cm ] x 10 3 sja@et.aau.dk 13

Summary and Outlook Conclusions Two different types of HTPEM MEAs are examined. With the experimental methods and setups developed the general operation and the differences can be studied. Particularly differences are identified during break-in using EIS. DPS MEAs seem to have quite fast break-in time, and show high current capabilities, while the BASF MEAs also show excellent low temperature operating capabilities. Measuring selected impedances during break-in can be used as a guideline to determine proper break-in time. Setup also have possibility of varying the gas concentrations and stoichiometries and switch between dry and wet anode gasses. High frequency impedance decrease is primarily related to membrane resistance, and the presence of phosphoric in the catalyst. The changes are expected to be due to phosphoric acid re-allocation / water contribution. Future work Development of even better measurement automation for improved statistical data. Development of detailed transient models that are able to reproduce the impedance spectrum, and evaluate impedance changes at a small scale (catalyst, GDL, membrane). Further tests should be conducted with reformate gas, looking at the effects of water, CO, CO2 and residual fuel in the gas, and how it affects the impedance. Half cell measurements could greatly enhance the understand and seperation of anode and cathode contributions to cell performance. sja@et.aau.dk 14

Acknowledgements Ackowledgements The authours would like to gratefully acknowledge the financial support from the EUDP program and the Danish Energy Agency for sponsoring the project :COmmercial BReakthrough of Advanced Fuel Cells -(COBRA) Thank you! sja@et.aau.dk 15

Comparative experimental study of the performance of two different types of HTPEM MEAs Søren J. Andreasen Department of Energy Technology, Aalborg University, Denmark sja@et.aau.dk 16