0 Series Power Operator Installation and Instruction ASSA Manual ABLOY Item No. Description Motor (00M) Cover (00COV) Control Inverter (00IN) Power Supply VDC (00PS) / Replacement Motor Key (00KEY) Rod & Shoe Assy (770-A) Tools required: Flat blade screwdriver (potentiometer & terminal size) Screwdriver (Phillips size ) Tape ruler Power drill Use screw pack and hardware provided to mount operator. Center punch Wire stripper #7 drill /-0 tap (metal frame install) WARNING: To reduce the risk of injury to person, use this operator only with: Pedestrian Swing doors. ETL certified; conforms to ANSI/UL standard for automatic closing doors.
General Information Your Low Energy Operator can be configured in three variations to meet the standards:. Push plates, Wave-to-open switches, etc. are available to activate the operator.. Push & Go can be enabled. In this mode, your door is pushed (or pulled) manually, and then automatically opens to full open position.. Door can be used as a manual door (Door Closer Mode). The door will work and act like a standard door closer, with power, when pushed or pulled open manually. Push plates still active. If desired, overhead presence devices can be provided for an extra level of protection. Consult local authority having jurisdiction. These are not required by current ANSI/BHMA A.9 standards. Opening: When an opening signal is received by the control unit, the door opens to the fully open position. The open position is held by the motor. If the door is obstructed while opening, the door will stop; the operator will sense obstruction and the door will close. Note: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required. Closing:! When the hold open time has elapsed, the operator will close the door automatically, using the motor. The door will slow to low speed at latch before it reaches the fully closed position. The door is kept closed by low power. If the door is obstructed while closing, the door will stop; the operator will sense obstruction, stop and stall. If obstructed more than two minutes, the unit will turn off. To reset, manually close the door, cycle power and turn switch on. Activate push plates to test operation. WARNING: Make sure that (0V, 0Hz) input power is turned off at facility s main circuit breaker before proceeding with installation. Do not remove arm for installation.
Door Prep Frame Hollow Metal Door Frame Reinforcing Frame Material Ga..0 (.) Ga..077 (.90) Ga..098 (.) 8 Ga..078 (.) Recommended Ga..0 (.) 0 Ga.. (.) 0 Ga.. (.) 8 Ga.. (.8) Reinforcing Min. Required 8 Ga..078 (.) Ga..0 (.) Ga..0 (.) 0 Ga.. (.) Door /8" () Templating is based on /8" gap between door and frame. Notes: All dimensions are given in inches. Thickness recommended for reinforcements in hollow metal doors and frames is charted at the left of this page. Do not scale drawing. This template information based upon use of " maximum width butt hinges. Maximum frame reveal is " for this application. Before beginning the installation, verify that the door frame is properly reinforced and is well anchored in the wall. Unreinforced hollow metal frames and aluminum frames should be prepared and fitted with /-0 blind rivet nuts, furnished by others. Concealed electrical conduit and concealed switch or sensor wires should be pulled to the frame before proceeding. Preparation for Fasteners Figure Standard Optional Fasteners Self-Drilling Screw Door or Frame Wood (see Note) / - 0 machine screw Metal Sleeve nuts and bolts Drill-Sizes Aluminum or Metal No drill required Note: Wood doors/frames. Hollow Metal Aluminum or Wood / (.0 mm) Drill: #7 (0.0 dia.) Tap: / - 0 9/ (7 mm) through; /8 (9. mm) door face opposite to closer /8 (9. mm) through Pilot hole must be drilled when using Self-Drilling Screws. Always consult door/frame manufacturer for fastener compatibility with the material of their door/frame. Technical Data Input power: Power consumption: Circuit breaker: Power supply: Door width*: Door weight: Door opening angle: Hold open time: *Interior Doors Only 0VAC, 0Hz Notes: Input connections - torque to.8 in/lbs (.nm) Permanent wiring is to be employed as required by local codes. Activation devices: push plates, access control, mats, touchless wall switches, etc. Maximum wire size is: AWG at terminals HOT and COM (0VAC; 0Hz) on T Power Input Terminal. AWG at terminals thru on Accessory Terminal.. amps amps V DC, max.. Amp. -" (8-9cm) 00-0 lb. (-8 kg) Push arm: up to - 0, with reveal -/" - " ( - 7 mm) 0-0 seconds (A.D.A. seconds min.)
Operator Mounting Left hand door illustrated.. Using template, locate and prepare holes in the frame.. Drill #7 and tap /-0 Machine Screws or Self Drilling Screws ( places). See page for removable template. -/ -/8 -/ -/8 / x /-0 Machine Screws or Self Drilling Screws See Note and Page Figure Frame Rabbet Frame Soffit x / x -/ Hinge or Pivot! WARNING DO NOT REMOVE ARM FROM OPERATOR!! WARNING ARM MUST CLEAR FRAME SOFFIT. Attach Operator Attach operator to frame using supplied screws.
Attach Arm to Door Using template on page, locate and attach arm to door using supplied screws. Determine Hand of Door Right Hand Left Hand A - Door Mounting ON = RH OFF = LH - ON = Push & Go OFF = Door Closer Mode A Adjustment of Closed and Open Position Magnets are used to signal the unit at closed and fully open positions. With door in the closed position, slide Close Position Magnet so it aligns directly with the sensor. With door in the open position, slide Open Position Magnet so it aligns directly with the sensor. Close Position Magnet Open Position Magnet Note: Magnets must be adjusted to meet specific application needs. Latch and backcheck positions depend on magnet positions. Sensor
Activation Connection B See wiring diagram examples on pages 8-0. B 7 Relay output (K) Relay output (K) VDC (+) VDC (-) F F Arm removed from view for clarity. VDC Power Supply for Powered Accessories Grounding C! WARNING UNIT WILL NOT FUNCTION CORRECTLY WITHOUT PROPER GROUNDING GROUND WIRE MUST BE SECURED TO BACKPLATE UNDER HEAD OF (GREEN) GROUND SCREW LABELED GND. C 8 Power Connection Input Wiring Instructions Terminal Description COM Common power lead (Neutral) HOT Hot power lead (0VAC, 0Hz) D Breaker Switch D HOT COM
9 Power-On Procedures. Align Close Position Magnet with sensor.. Turn power on at the Unit On/Off Switch located on the end cap.. Turn Breaker Switch to "Reset" (Breaker Switch shown in step 8). Red LED in breaker should be on and circuit board LEDs should illuminate. Close Position Magnet Open Position Magnet Sensor 0 E Control Set-Up Inverter Control Board Adjustments: Based on function adjustment desired, use table below to determine which POT is to be adjusted. Required: Magnets must be adjusted for specific application. POT ADJUSTMENT TABLE DESCRIPTION FUNCTION H/O TQ Motor Torque at Hold Open CW - Increase Backcheck Position CCW - Decrease P Sweep Closing Force (90-0 ) CW - Increase CCW - Decrease M/DLY Motor Delay on Opening CW - Increase CCW - Decrease H/O TM Hold Open Time ( - 0 Seconds) CW - Increase CCW - Decrease OBSTR SENS Obstruction Detection on Open CW - Increase CCW - Decrease P Latch Force (0-0 ) CW - Increase CCW - Decrease OBSTR SENS H/O TM SW0 PUSH PULL ON K K PB COM SNS COM E P JMP0 NO TB0 NC M/DLY P H/O TQ STATUS LEDS WARNING ELECTRIC SHOCK RISK! (Adjustments made in the shaded area should be performed by Authorized Factory Personnel.) MOTOR OUT /0VAC IN W V U L 0Y L L Y Signage Affix "Caution" Labels on both sides of the door. Labels should be centered across the width of the door and 0" from the floor. Center 0" 7
Wave to Open Switch Wiring Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 0Hz.. Wave to Open Switch can be ordered separately or as a kit. Wave to Open Switch (back side) Relay output (K) Relay output (K) VDC (+) VDC (-) Door is normally closed. Activating Wave to Open Switch will open the door. The door will close after hold open delay elapses. Standard Function with Switches Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 0Hz. Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts Relay output (K) Relay output (K) VDC (+) VDC (-) Doors are normally closed. Door Activating either switch will open both doors. Door will close after hold open time delay has elapsed. Relay output (K) Relay output (K) VDC (+) VDC (-) Optional Door Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts 8
Radio Frequency Function Option Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 0Hz.. Radio Frequency Feature can be purchased as a separate kit and installed as pictured below. RF Receiver Unit Relay output (K) Relay output (K) VDC (+) VDC (-) MHz Receiver (Mounted on Operator) Wiring for Momentary Hold Open Function Door Door is normally closed. Activating wireless switch or hand held wireless transmitter will open the door. Door will close after hold open delay elapses. Relay output (K) Relay output (K) VDC (+) VDC (-) Optional Door Fail Secure / Fail Safe Electric Strike Wiring Door is normally closed and latched. Activating switch will unlock the electric strike and the door will automatically open. Door will close after hold open time delay has elapsed. For Fail Secure Strike The door will remain locked during power failure. For Fail Safe Strike The door will unlock during power failure. Jumper Settings Place jumper to upper position for normally closed (Fail Safe) operation or to lower position for normally open (Fail Secure) operation. NC NO JMP0 Relay output (K) Relay output (K) VDC (+) VDC (-) + DC Electric Strike Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts - Jumper wire ga or larger copper wire only (not provided) - 9
Fail Safe Electromagnetic Lock VDC Wiring Notes:. Power input to Door Operator Unit is at T Power Input Terminal (not shown) 0VAC 0Hz.. Unit s Relay Rating: 0VDC @ A or VAC @.A Door is normally closed and latched. Activating switch will cut power to mag lock and the door will automatically open. Door will close after hold open time delay has elapsed. The door will unlock during power failure. Jumper Settings Place jumper to upper position for normally closed operation. NC NO JMP0 Relay output (K) Relay output (K) VDC (+) VDC (-) Wall Switch, Card Reader, Key Switch, etc. Normally Open Momentary dry contacts - Jumper wire ga or larger copper wire only (not provided) + - VDC Electromagnetic Lock (Fail Safe) Executive Feature Door is normally closed and latched. Activating switch will open the door and the door will stay open until the button is depressed again, then the door will close and latch. OBSTR SENS H/O TM SW0 PUSH PULL ON K K PB COM SNS COM P JMP0 NO TB0 NC M/DLY P F H/O TQ STATUS LEDS J0 MOTOR OUT /0VAC IN W V U L 0Y L L Y F Notes:. All switches, latches, and other accessaries should be connected according to standard wiring instructions.. Recommend RF kit #7 for use with Executive Feature. Jumper Settings WITH POWER DISCONNECTED, Place jumper on pins and to activate the Executive Feature program. J0 Normal operation Executive operation 0
PUSH SIDE Left Hand Door Illustrated x /-0 Machine Screws or Self Drilling Screws See Page Figure Frame Rabbet -/ -/8 -/ -/8 x /-0 Machine Screws or Self Drilling Screws See Page Figure Frame Rabbet -/8 / -/ x Ø7/8 x -/ x -/ -/8 Frame Soffit -/ -/8 -/ x /-0 Machine Screws or Self Drilling Screws See Page Figure -/ Frame Soffit x -/ x /-0 Machine Screws or Self Drilling Screws See Page Figure x / x -/ Hinge or Pivot x Ø7/8 / x / x -/ x -/ -/8 Hinge or Pivot -/ PUSH SIDE Right Hand Door Illustrated -/! WARNING Arm must clear frame soffit. Do Not Remove Arm From Operator!
Troubleshooting Fault Possible Reasons Why Remedies/Explanations The door does not open - the motor does not start - the motor continues to run The door does not close The door opens and stays open when first energized. The electric strike or electromagnetic lock does not work. Control switch is set to OFF position Circuit breaker is set to OFF position Electrical power is missing Activation unit does not function Motor is driving in wrong direction Something jammed beneath the door Arm has come loose Closing power set too low Arm has come loose The door is binding or obstructed Control switch is set to OFF position SW0 is set incorrectly JMP0 is set incorrectly Loose or shorted wire to strike or lock Power from unit insufficient for strike or electromagnetic lock Change the setting of the ON/OFF switch Reset the circuit breaker to the ON position Check the electrical power switch Jump activation input to verify Flip Door Mounting Dip Switch to other direction Remove object Re-install arm and key Adjust P or P according to instructions on pg. 7 Re-install arm and key Inspect hinges and frame for wear or obstruction Change the setting of the ON/OFF switch Change the switch setting to the correct handing. See instructions on page See instructions on page 9 or 0 Inspect wires running from unit to latch device Provide power to strike or electromagnetic lock from another source. Maintenance (Service by Authorized Personnel Only): Disconnect power before servicing. Frequency of maintenance will depend on factors such as traffic, climate, etc. To make sure your operator is working correctly you should periodically check wire connections, tightness of arm connection and screws, and wear and tear on hinges/pivots. No serviceable user parts!
For assistance, contact Norton Technical Product Support at 877-97-. 000 Highway 7 East Monroe, NC 8 Tel: (877)- 97- Fax: (800)-8-09 www.nortondoorcontrols.com