ILD PLUS 33,,, PARTS MANUAL ECN-M0XXX Rev. 1., Date 0--201 Part #0-1-000 13 Piuma Ave., Cerritos, CA 0703 Tel ()-77- Fax (2)--31 72 Whitehead Road, Trenton, NJ 01 Tel (0)-7-200 Fax (0)-7-201 Visit our website at www.palfinger.com for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at ()-77-
INDEX ILD plus - Column gate Description Page LIFTING GEAR 3 STEEL PLATFORM with aluminum ramp STEEL PLATFORM with fixed ramp ALUMINUM PLATFORM with aluminum ramp ALUMINUM PLATFORM with aluminum ramp sidebars 7 ALUMINUM PLATFORM with fixed ramp CONTROL SYSTEM CYLINDER CYLINDER COMPONENTS - open close cylinder POWER PACK - overview POWER PACK - SINGLE MOTOR POWER PACK - DOUBLE MOTOR 1 HYDRAULIC PIPE 1 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 2 Tel: () 77-, Fax: (2) -31
ILD plus LIFTING GEAR Built to Deliver - Every Time 1 1 1 17 1 2 1 3 21 7 22 1 Lifting gear on request 2 Column - curb side PD-02-0-0 3 Column - driver side PD-02-0-200 Runner - curb side PD-03--220 Runner - driver side PD-03-0-0 Traverse 2" wide PD-0-0-0 Traverse " wide PD-0-0-200 7 Light cover box PD-02-0- Weldment, Dock Bumper, Curbside PD-02--200 Weldment, Dock Bumper, Driverside PD-02--300 Lower slide pad with hardware 0--3 Nut plate PD--0-1 Slide latch with bolt PD-02-0-303A 1 Top cover with hardware PD--0-301A 1 Upper slide pad with hardware 0--A 1 Cylinder top bracket with hardware PD--0-200A 17 Pin bearing P-20 1 Lock nut P-720 21 Travel latch kit - curb side - incl. slide latch and bolt PD-02-0-302A 22 Travel latch - driver side PD-02-0-301 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 3 Tel: () 77-, Fax: (2) -31
ILD plus PLATFORM Steel platform with aluminum ramp 27 1 1 3 2 1 20 7 1 1 1 1 17 27 7 20 2 1 Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Aluminum ramp plate - specific length size on request Chain incl. U-bolt and shackle PD-0001A U-bolt, incl Nuts PD--0-1A 7 Pin platform, column P-201 0 Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD-20-0-0 PD-20-0-0 Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD-20-0- PD-20-0- 1 U-bent link PD-20-0- 1 Ramp hinge - curb side with hardware PD-23-0-0A 1 Ramp hinge - driver side with hardware PD-23-0-200A 17 Ramp retainer plate, incl. bolt PD-23-0-A 1 Grease Zerk EA720 1 Rubber snubber pad P-7 23A 20 Platform shim P-37 27 Sleeve (both sides) PD-117 2 Chain 3/1", 1 Link D-30302 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus PLATFORM Steel platform with fixed ramp 1 3 2 2 2 1 7 1 1 1 7 1 27 20 21 1 Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Chain incl. U-bolt and shackle PD-00 01A U- bolt with nuts PD--0-1A Bushing main section platform P-0 002 Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD-20-0-0 PD-20-0-0 Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD-20-0- PD-20-0- 1 U-bent link PD-20-0- 1 Grease Zerk EA720 1 Washer P-37 20 Cart Stop kit - street side 20-0-00 21 Cart stop kit - curb side 20-0- 27 Sleeve (both sides) PD-117 2 Plate, Cylinder connection 21-0-3 2 Sleeve, main pivot, 2.2 x 1.7 21-0-2 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus PLATFORM Aluminum platform with alu ramp 27 1 1 3 2 1 2 7 1 1 1 22 23 20 17 21 1 31 7 2 Planks just one length 2 2 2 23 30 2 21 2 2 For sidebars see next page. 1 Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Aluminum ramp plate - '' on request Aluminum ramp plate - 2'' Chain incl. U-bolt and shackle PD-0001A U- bolt with nuts PD--0-1A 7 Pin platform, column P-20 Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 PD-000221 PD-132 Chain arm - driver side (72" and ") PD-20-0-0 Chain arm - driver side (0" and 1") PD-20-0- Chain arm - curb side (72" and ") PD-20-0-0 Chain arm - curb side (0" and 1") PD-20-0- 1 U-bent link PD-20-0- 1 Ramp hinge - curb side with hardware PD-23-0-0A 1 Ramp hinge - driver side with hardware PD-23-0-200A 17 Ramp retainer plate with hardware PD-23-0-B 1 Grease zerk EA720 1 Bumper P-7 23A 20 Side profile - tip section, driver side 21 Side profile - tip section, curb side 22 Sidebar - main section, driver side 23 Sidebar - main section, curb side see pg. 7 Extrusion ", Center 20-700-2-2 Plank base - " - cut to required length 20-700-1-2 Plank hinge - " - cut to required length 20-700-3-27 Sleeve (both sides) PD-117 2 Platform shim P-37 2 Bolt M-1. x 0mm PD-30 30 Bolt M-1. x 0mm, PD-301 31 Chain 3/1", 1 Link D-30302 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus PLATFORM ALU RAMP SIDE BARS Aluminum platform with alu ramp side bars Sidebar tip cs Sidebar main cs Sidebar tip ds Sidebar main ds Mainsection Description Part no. 0" 72" " Sidebar driver side Sidebar driver side Sidebar driver side 21-0-2 21-0-1 21-0- Sidebar curb side Sidebar curb side Sidebar curb side 21-0-1 21-0-1 21-0- Tipsection Description Part no. Sidebar driver side (ARR) 22-0-2 0" Sidebar curb side (ARR) 22-0-1 Sidebar driver side 22-0-1 Sidebar curb side 22-0-17 Sidebar driver side (ARR) 22-0-1 72" Sidebar curb side (ARR) 22-0-17 Sidebar driver side 22-0- Sidebar curb side 22-0-7 " Sidebar driver side (ARR) 22-0- Sidebar curb side (ARR) 22-0- 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 7 Tel: () 77-, Fax: (2) -31
ILD plus PLATFORM Aluminum platform 1 3 2 2 7 1 1 1 27 22 23 20 21 30 31 7 2 Planks just one length 2 2 2 1 Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Chain PD-0001A U- bolt PD--0-1A 7 Pin platform, column P-20 Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD-20-0-0 PD-20-0-0 Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD-20-0- PD-20-0- 1 U-bent link 20-0- 1 Grease zerk EA720 20 Side profile - tip section, driver side 21 Side profile - tip section, curb side 22 Side profile - main section, driver side see pg. 7 23 Side profile - main section, curb side Plank center - " - cut to required length 20-700-2-2 Plank base - " - cut to required length 20-700-1-2 Extrusion " PF Hinge 20-700-3-27 Sleeve, 3'' lenght, PD-117 2 Washer P-37 2 Plank tip - with cartstops P-20 30 Cart stop - driver side on request 31 Cart stop - curb side on request 2 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
START STOP Built to Deliver - Every Time ILD plus CONTROL SYSTEM 1 2 3 VOLTS 7 20 21 1 1 1 17 1 1 No. Description Part No. 1 PC-board M control P-20202 2 Jumper P-202002 3 Fuse holder P-202 Voltage gauge PD-70-0-201 Control switch P-20203 Toggle switch P-200-ILD+ 7 Hand control with coil P-202003 Wire harness for circuit board power and power pack P-202000 Cable for solenoid valve P-202001 Circuit breaker manual resetting A 3- Circuit breaker automatic resetting A 3-A Connection cable for motors P-20200 1 Holster for hand control PD-000221 Battery cable - " PD-17317 Battery cable - " PD-1731 1 Battery cable - 3" PD-1731 Battery cable - 0" PD-1731 Battery cable - 0' PD-1731 1 Master disconnect switch PD-1731 17 Battery hold down kit incl. bolts, washer and nuts PD-0-0-200A 1 Hex head bolt 3/"-1 x " PD-302 1 Light with grommet 3-3- Light kit, lights incl. harness and grommet PD-17211 20 Radio control transmitter, way P-20200 21 Radio control receiver, way P-20201 22 Radio control kit - transmitter and receiver P-202 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus CYLINDER 7 7 Driver side Curb side 1 2 3 Measure No. Description ILD plus 3, ILD plus, Outer tube diameter- curb side cylinder mm (2 ½'') 73 mm (2 ⅞'') Outer tube diameter- driver side cylinder 73 mm (2 ⅞'') 0 mm (3 ⅛'') 1 Curb side cylinder P-20207 P-201 2 Driver side cylinder P-201 P-201 3 Open- Close cylinder including adjusting head P-20221 P-20221 Pin upper open-close cylinder P-22 P-22 Pin lower open-close cylinder P-2020 P-2020 Pin lower lift cylinder P-3277 P-3277 7 Pin upper lift cylinder P-20033 P-20033 Cylinder top bracket with hardware PD--0-200A PD--0-200A Pin bearing P-20 P-20 Lock nut P-720 P-720 Bolt, pin lock P-2002 P-2002 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus CYLINDER COMPONENTS Open close cylinder 2 7 3 1 Open close cylinder incl. adjusting head P-20221 2 Piston rod P-2011 3 Guide bushing P-2003 Restrictor PM-31 Rebuild kit P-73 0 fitting P-2020332 7 Adjusting head P-2011 Nut P-72717 Bushing P-33 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus POWER PACK Overview Single motor - page Dual motor - page 1 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus POWER PACK Single Motor Power Pack 3 23 1 1 20 21 22 1 17.2 7 2 2 27 1 1 Power Pack- single motor P-202A 2 Second motor - just dual power pack N/A 3 Power pack box PD-000000 Power pack box lid 0-1-0 Motor P-2020 Carbon brushes kit P-1330 7 Motor solenoid P-303 Terminal block P-3 Seal ring P-20073 Coupler P-202017 Pump incl. coupler, pipe, filter P-20201 Two way release valve P-2022A Single locking release valve P-7223 1 Pilot operated check valve P-202 1 Pressure control valve P-202 17 Return pipe P-202 1 Check valve P-202 1 Pump filter P-20 20 Clamp for oil reservoir P-20073 21 Breather cap P-2021 22 Oil reservoir P-2023 23 Plug P-2027 Adaptor (male ¼ BSPP; male ¼ JIC) PD-317 2 Fitting (male ¼ BSPP; female ¼ JIC) PD-31 2 Fitting (male ¼ BSPP; female ⅜ JIC) PD-31 27 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 2 Hood catch kit -1-0 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 Tel: () 77-, Fax: (2) -31
ILD plus SECONDARY PUMP & MOTOR Dual Power Pack 2 2 30 31 32 3 37 3 7 0 33 2 3.2 1 Parts for this power pack see page 3 3 1 Dual power pack - incl. hoses and fittings P-20A 2 Pump and motor secondary P-20 3 Power pack box PD-000000 Power pack box lid 0-1-0 Motor P-2020 Carbon brushes kit P-1330 7 Motor solenoid P-303 Terminal block P-3 Seal ring P-20073 Coupler P-20212 Pump - MBB P-20201 2 Port plug P-202 2 Plug P-2027 30 Plug P-202 31 Check valve P-20211 32 Plastic plug P-0200 33 Rubber plate P-20213 3 Pressure sensing valve P-202 3 Adaptor (male ⅜ JIC; male ⅜ BSPP) PD-3 37 Hose - second pump to oil reservoir PD-32 3 0 fitting (male ⅜ JIC; female ⅜ JIC) PD-31 3 Fitting - filter included PD-32 0 Hose - hydraulic PD-321 1 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 2 Hood catch kit -1-0 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 1 Tel: () 77-, Fax: (2) -31
ILD plus HYDRAULIC PIPE 7 No restrictor 3 Driver side cylinder Curb side cylinder Open close cylinder 1 Restrictor 2 1 1 1 1 17 1 1 Hydraulic hose (3/" x ") - curb side cylinder; connection hose 0--203 2 Hydraulic hose (3/" x 22") - curb side cylinder; driver side cylinder 0--201 3 Hydraulic hose (3/" x 20") - driver side cylinder; connection hose 0--202 Hydraulic hose (1/" x ") - open-close-cylinder; connection hose PD-3 Connection hydraulic hose (1/" x ") - to open-close- cylinder 0--20 Connection hydraulic hose (3/" x ") - to lift cylinders 0--203 7 Hose 20", 3/, JIC 3/ Female PD-321 Bulkhead fitting PD-3 0 fitting (male ⅜ JIC; female ⅜ JIC) PD-31 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 Fitting (female ¼ JIC; female ¼ JIC) PD-320 Adaptor (male ¼ BSPP; male ¼ JIC) PD-317 Fitting (male ¼ BSPP; female ¼ JIC) PD-31 1 0 fitting (male ¼ JIC; female ¼ JIC) PD-31 1 Fitting (male ¼ BSPP; female ⅜ JIC) PD-31 1 Restrictor No. (only on curb side) P-202223 17 Sleeve " PD-0--201 1 Hydraulic junction block 0--001 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) 7-201 1 Tel: () 77-, Fax: (2) -31