V300R005C00 Issue 03 Date 2013-04-07 HUAWEI TECHNOLOGIES CO., LTD.
2013. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd. Trademarks and Permissions and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd. All other trademarks and trade names mentioned in this document are the property of their respective holders. Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied. Huawei Technologies Co., Ltd. Address: Website: Email: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China http://www.huawei.com support@huawei.com i
About This Document About This Document Purpose PowerCube 1000 V300R005C00 (PowerCube 1000 for short) is a hybrid power supply solution that uses solar energy, fuel, and mains as the main sources. This document describes the PowerCube 1000 in terms of its positioning, benefits, functions, features, and architecture. Intended Audience This document is intended for: System engineers Network planning engineers Site engineers Sales engineers Symbol Conventions The symbols that may be found in this document are defined as follows. Symbol Description Alerts you to a high risk hazard that could, if not avoided, result in serious injury or death. Alerts you to a medium or low risk hazard that could, if not avoided, result in moderate or minor injury. Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text. ii
About This Document Change History Issue 02 (2012-11-29) Issue 01 (2012-10-31) Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues. Change Figure 7-4 ICC320-H3-C1 interior. This issue is second version. This issue is used for first office application (FOA). iii
Contents Contents About This Document... ii 1 Overview... 1 1.1 Context... 1 1.2 Positioning... 1 1.3 Benefits... 1 2 Functions and Features... 3 3 Architecture... 5 3.1 Introduction... 5 3.2 EPS... 6 3.3 ICC... 6 3.4 ESS... 7 3.5 CCS... 7 3.6 OSS... 8 4 Solar hybrid (with ESU-S1300Wh/B)... 9 4.1 Application Scenarios and Configurations... 9 4.1.1 Application Scenarios... 9 4.1.2 System Configuration... 9 4.1.3 Network Diagrams... 10 4.2 Model Description... 10 4.3 Working Modes... 11 4.4 CCS... 11 4.4.1 ICC500-HD3-A1... 11 4.5 EPS Components... 13 4.5.1 EPM42-B1... 13 4.5.2 PV Module... 14 4.5.3 PV Module Support... 15 4.5.4 SJB... 16 4.6 ICC Components... 17 4.6.1 DCDU-200C1... 17 4.6.2 ECC500... 18 4.6.3 PVDU-60A1... 19 iv
Contents 4.6.4 S4850G1... 19 4.6.5 R4850G1... 20 4.6.6 BC1203... 21 4.7 ESS Components... 22 4.7.1 ESU-S1300Wh/B... 22 5 Solar hybrid (with ESU-S1600Wh/B)... 23 5.1 Application Scenarios and Configurations... 23 5.1.1 Application Scenarios... 23 5.1.2 System Configuration... 23 5.1.3 Network Diagrams... 24 5.2 Model Description... 25 5.3 Working Modes... 25 5.4 CCS... 25 5.4.1 ICC500-HD3-A2... 25 5.4.2 ESC500-D1... 27 5.5 EPS Components... 29 5.5.1 EPM120-A1... 29 5.5.2 PV Module... 30 5.5.3 PV Module Support... 30 5.5.4 SJB... 31 5.6 ICC Components... 31 5.7 ESS Components... 31 5.7.1 ESU-S1600Wh/B... 31 6 Grid hybrid (with ESU-F800Wh/A)... 33 6.1 Application Scenarios and Configurations... 33 6.1.1 Application Scenarios... 33 6.1.2 System Configuration... 33 6.1.3 Network Diagrams... 34 6.2 Model Description... 34 6.3 Working Modes... 35 6.4 CCS and Sunshade... 35 6.4.1 ICC500-HD3-D1... 35 6.4.2 Sunshade... 37 6.5 EPS Components... 37 6.6 ICC Components... 38 6.6.1 DCDU-200B1... 38 6.6.2 ECC500... 39 6.6.3 ATS-63A1... 39 6.6.4 R4850G1... 40 6.6.5 BC1203... 40 6.7 ESS Components... 40 v
Contents 6.7.1 ESU-F800Wh/A... 40 7 Grid hybrid (with ESU-F400Wh/A)... 42 7.1 Application Scenarios and Configurations... 42 7.1.1 Application Scenarios... 42 7.1.2 System Configuration... 42 7.1.3 Network Diagrams... 43 7.2 Model Description... 43 7.3 Working Modes... 44 7.4 CCS and Sunshade... 44 7.4.1 ICC320-H3-C1... 44 7.4.2 ESC320-D1... 46 7.4.3 Sunshade... 47 7.5 ICC Components... 47 7.5.1 DCDU-200B1... 47 7.5.2 ECC500... 48 7.5.3 AC distribution box... 48 7.6 ESS Components... 48 7.6.1 ESU-F400Wh/A... 48 A Acronyms and Abbreviations... 50 vi
1 Overview 1 Overview 1.1 Context In an upgraded site with traditional diesel generators, customers face many problems such as great fuel consumption caused by long D.G. operating duration, frequent D.G. maintenance, fuel thefts, no remote energy management, and difficulty in capacity expansion. To provide competitive site energy solutions, Huawei launches PowerCube series hybrid power supply solutions, including the PowerCube-Solar Hybrid and PowerCube-Grid Hybrid. 1.2 Positioning The PowerCube 1000 is used in the areas with mains absence, low mains quality, and mains unsteadiness, and contains the following systems: Solar hybrid (with ESU-S1300Wh/B) Solar hybrid (with ESU-S1600Wh/B) Grid hybrid (with ESU-F800Wh/A) Grid hybrid (with ESU-F400Wh/A) NOTE Solar hybrid: The solar is the main supply energy. Grid hybrid: The mains is the main supply energy. Mains absence: The outage duration is 24 hours per day. Mains unsteadiness: The outage duration is less than 12 hours per day. Low mains quality: The outage duration is greater than 12 hours per day. 1.3 Benefits Cost Reduction The PowerCube 1000 has the following benefits: High compatibility 1
1 Overview Standardization Maximizes the reuse of current devices, including the alternating current transfer switch (ATS), D.G., energy storage system (ESS), and power supply unit (PSU), without reducing the capital expenditure (CAPEX) for customers and interrupting the power supply to communication equipment. Flexible design of energy storage space The flexible design of energy storage space applies to various upgraded indoor sites and decreases the number of outdoor cabinets. Intelligent power combination The D.G. and storage batteries can be combined. Compared with the D.G.+D.G. solution, this mode reduces the fuel consumption average by 50%. The Solar Power System can be combined with the mains, D.G., or storage batteries. Compared with the Solar Power System, this mode reduces the CAPEX by 10% to 30%. The mains can be combined with the Solar Power System, D.G., or storage batteries. This mode requires less or even no fuel than the mains+d.g. solution, because the D.G. is not required if the main is normal. Direct current (DC) power supplies are accepted. Standard platform Controller platforms such as the energy control center (ECC) and solar supply unit (SSU) Energy storage platforms such as the solar energy storage unit (ESU-S) and fast energy storage unit (ESU-F) Standard element management system, namely, the Network Ecosystem (NetEco) Flexible combination Intelligent Management The total cost of ownership (TCO) is minimized by combining the D.G., mains, Solar Power System, and storage batteries flexibly. The D.G., Solar Power System, or mains can be used as the active power source based on site requirements. Power network management Uses the NetEco to recognize energy equipment, collects data about energy equipment, and creates lists on which equipment and data are displayed. Records equipment running information and prompts for routine maintenance. Ensures electrical safety and security by using a theft prevention design and alarm generation function for fuel and solar energy. 2
2 Functions and Features 2 Functions and Features Table 2-1 describes the PowerCube 1000 functions and features. Table 2-1 PowerCube 1000 functions and features Power system Application Scenario Feature Solar hybrid (with ESU-S1300Wh/B) Solar hybrid (with ESU-S1600Wh/B) Mains absence: The outage duration is 24 hours per day. Average amount of daily sunshine in a year is longer than 3 hours. Fuel can be obtained easily. The system supplies power mainly by converting solar energy and uses the EPM as backup to improve system reliability. The system can be remotely managed in real time and its power consumption can be recorded and analyzed, minimizing the site OPEX. MPPT technology uses fewer PV modules than traditional solar power solutions that use on/off controllers to support the same load power. Using the EPM helps reduce the number of PV modules required and balance the capital expenditure (CAPEX) and OPEX for base stations. Antitheft measures are taken to ensure system security. The automatic EPM optimizes fuel consumption. The EPM can be managed on schedule and be started or stopped remotely. 3
2 Functions and Features Power system Application Scenario Feature Grid hybrid (with ESU-F800Wh/A) Grid hybrid (with ESU-F400Wh/A) Mains unsteadiness: The outage duration is 4 to 6 hours per day. Fuel can be obtained easily. Mains unsteadiness: The outage duration is less than 2 hours per day. Mains can be obtained easily. Allows a site to be set up rapidly at low costs, regardless of the climate. Consumes much less fuel than traditional D.G. and battery solutions, reducing the maintenance expense. Allows the mains and EPM to supply power to supply power. Mains+ESU alternate working mode 4
3 Architecture 3 Architecture 3.1 Introduction The PowerCube consists of the following systems by function: integrated controller and converter (ICC), energy storage system (ESS), energy plant system (EPS), cabinet with cooling system (CCS), and operations support system (OSS).Figure 3-1 shows the network diagram of the systems. Figure 3-1 Network diagram 5
3 Architecture 3.2 EPS The EPS supplies power to the ICC for power conversion and distribution. Table 3-1 describes EPS component functions. Table 3-1 EPS component functions Subsystem Component Function EPS-D EPM42-B1 Supplies alternating current (AC) power by EPM120-A1 converting chemical energy into electric energy. Photovoltaic (PV) system PV module PV module support Solar junction box Converts solar energy into electric energy. Supports PV modules and uses a theft prevention design. Allows PV arrays to be connected in parallel and supplies solar power to the ICC. 3.3 ICC The ICC, as the core of the PowerCube 1000, schedules energy logically, manages running status of other systems, and reports information to the NetEco. Table 3-2 describes ICC component functions. Table 3-2 ICC component functions Component Function ECC Schedules energy. Provides a liquid crystal display (LCD) screen to query system information and set system control parameters. Implements remote management in out-of-band mode. Provides ports for connecting signal cables. Provides scheduling logic for the hybrid power system. Photovoltaic distribution unit (PVDU) DC distribution unit (DCDU) AC distribution box SSU PSU Provides input ports for PV modules. Provides ports for direct current (DC) power distribution. Provides ports for AC power distribution. Regulates the voltage of PV modules with MPPT technology. Converts AC input into 48 V DC output. 6
3 Architecture Component BC ATS Function Converts 48 V DC input into 12 V DC output to charge the D.G. storage battery. Switches between AC power sources. 3.4 ESS The energy storage System (ESS) stores backup power and works as a power source in the PowerCube 1000. Table 3-3 describes ESS component functions. Table 3-3 ESS component functions Subsystem Component Function ESU-S1300Wh/B ESU-S1600Wh/B ESU-F800Wh/A ESU-F400Wh/A Energy Storage Unit, S series(esu-s) Energy Storage Unit, F series(esu-f) Stores energy and converts between electric energy and chemical energy alternately. 3.5 CCS The CCS houses and protects the EPS, ICC, and ESS, and ensures that they work at an appropriate temperature. Table 3-4 describes cabinet configurations. Table 3-4 Cabinet configurations Cabinet ICC500-HD3-A1 Function Supported Storage ICC and ESS ICC500-HD3-A2 ICC500-HD3-D1 ICC320-H3-C1-C1 ESC500-D1 ESC320-D1 7
3 Architecture 3.6 OSS The network management system is a logical system that consists of the EPS, ESS, ICC, cabinet, and a NetEco. The NetEco provides the site status and data and allows you to remotely manage sites. Figure 3-2 OSS 8
4 Solar hybrid (with ESU-S1300Wh/B) 4 Solar hybrid (with ESU-S1300Wh/B) 4.1 Application Scenarios and Configurations 4.1.1 Application Scenarios The power system for upgraded outdoor sites applies to the following scenario: Solar hybrid power system 4.1.2 System Configuration Table 4-1 Configuration description for the Solar hybrid power system Architecture EPS Component EPM42-B1 PV modules, PV module support and solar junction box ICC DCDU-200C1 PVDU SSU PSU BC1203 ESS ICC Cabinet One ESU-S1300Wh/B string ICC500-HD3-A1 ESS Cabinet 9
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-1 Solar hybrid power system 4.1.3 Network Diagrams Figure 4-2 Network diagram for the Solar hybrid scenario 4.2 Model Description Table 4-2 Model description for the Solar hybrid power system Component Abbreviation Model Energy Plant Module EPM EPM42-B1 10
4 Solar hybrid (with ESU-S1300Wh/B) Component Abbreviation Model Energy control center ECC ECC500 Photovoltaic distribution unit PVDU PVDU-60A1 DC distribution unit DCDU DCDU-200C1 Solar supply unit SSU S4850G1 Power supply unit PSU R4850G1 Battery charger BC BC1203 Energy storage unit ESU ESU-S1300Wh/B Note: The DCDU-200C1 consists of ECC500, the power distribution subrack, PSU subrack, and SSU subrack. 4.3 Working Modes The Solar hybrid power system uses solar energy and fuel as power sources. Solar energy is used as the main power source. When solar energy is insufficient and the amount of electricity in ESU drops to the depth of discharge (DOD), the EPM starts to supply power. 4.4 CCS 4.4.1 ICC500-HD3-A1 The ICC500-HD3-A1 consists of an energy storage cabin and energy control cabin. Table 4-3 lists the technical specifications of the ICC500-HD3-A1. Table 4-3 Technical specifications of the ICC500-HD3-A1 Item Dimensions (H x W x D) Weight Color Installation Cable routing Maintenance Temperature control unit Protection level ICC500-HD3-A1 1825 mm x 770 mm x 1100 mm (including the base) About 250 kg Huawei gray Installed on a floor Routed from the bottom Maintained from the front and rear Heat exchanger + Natural-ventilation unit IP55(energy control cabin), IP34(energy storage cabin) 11
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-3 ICC500-HD3-A1 exterior 12
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-4 ICC500-HD3-A1 interior(front and rear) (1) Heat exchanger (2) DCDU-200C1 (3) BC1203 (4) Space for ESUs (5) Space for customer equipment 4.5 EPS Components 4.5.1 EPM42-B1 Appearance EPM supplies alternating current (AC) power to site. Figure 4-5 shows the EPM42-B1 exterior. 13
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-5 EPM42-B1 exterior Technical specifications Table 4-4 Technical specifications of the EPM42-B1 Item Dimensions (H x W x D) Rated output power EPM noise Fuel tank volume EPM42-B1 1825 mm x 600 mm x 950 mm(including base of cabin) 4.2 kw 83dB(A) (1 m [3.28 ft]) 200L 4.5.2 PV Module Appearance Detail EPM information to see EPM42-B1 product documentation. Figure 4-6 shows a PV module. 14
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-6 PV module Functions A PV module, as an important component for light-to-electricity conversion in the Solar Power System, supplies power to loads. It is resistant to corrosion, wind, and rain. PV modules are connected in series or parallel to meet load voltage and current requirements. Features A PV module has the following features: Good light transmission. Double-layer solar cell, with high circuit reliability. Long service life (25 years). Multi-layer polyolefin compressed circuit, which is moisture-proof, well-insulated and works stably under undervoltage conditions. Certified by the TUV(Technical Watch-Over Association), Underwriters Laboratory (UL), International Organization for Standardization (ISO), CE (Conformite Europende ), and International Electrotechnical Commission (IEC). 4.5.3 PV Module Support Appearance A PV module supports holds one or more PV modules in position. PV module supports are classified into standard supports, scalable low supports, and scalable high supports. Their appearance is shown in Table 4-5. 15
4 Solar hybrid (with ESU-S1300Wh/B) Table 4-5 PV module support appearance and features Support Type Scalable support Appearance Feature Scalable supports can be extended flexibly by 15 PV or 30 PV modules. Such a support reduces floor area and allows cabinets and communications equipment to be installed under it. Features A PV module support has the following features: Is designed to prevent theft and secured by dedicated antitheft bolts. Can be extended flexibly. Is safe and reliable, withstanding the wind speed of 90 km/h. Is easy to install and remove. Protect from sun rays. 4.5.4 SJB Appearance Figure 4-7 shows a enhanced solar junction box. Figure 4-7 Enhanced solar junction box Functions A junction box allows outdoor PV arrays to be connected in parallel and provides surge protection for PV modules. It consists of input and output wiring terminals, a protection 16
4 Solar hybrid (with ESU-S1300Wh/B) device for PV module inputs and outputs, an SPD, and a ground bar. To decrease cable voltage drop and facilitate installation, multiple junction boxes can be used based on site requirements. 4.6 ICC Components 4.6.1 DCDU-200C1 Appearance Figure 4-8 shows DCDU-200C1. Figure 4-8 DCDU-200C1 (1)DCDU (2) ECC500 (3) PSU slots (4) SSU slots Functions The DCDU-200C1 provides: AC input wiring terminals connecting to the EPM. Primary load contactor, secondary load contactor, and battery contactor. A shunt that detects battery charge and discharge currents and other input currents. Two battery fuses, a DC SPD, a monitoring subrack, a PSU subrack, and signal interface boards. Nine DC outputs, with six outputs for customer equipment and three outputs for internal equipment. An internal signal interface board that collects battery current signals, load current signals, and other input current signals. The PSUs and ECC500 in the DCDU-200C1 are hot-pluggable. 17
4 Solar hybrid (with ESU-S1300Wh/B) Technical Specifications Table 4-6 describes the DCDU-200C1 technical specifications. Table 4-6 DCDU-200C1 technical specifications Item Dimensions (H x W x D) Weight Battery fuse Specifications 7 U (1U = 44.5mm)x 482.6 mm x 310 mm 25 kg (excluding PSUs and SSUs) Two 250 A fuses Load circuit breaker Primary load route: two 1-pole 63 A circuit breakers and one 1-pole 125 A circuit breaker (which then is divided into two 1-pole 63 A circuit breakers, one 1-pole 32 A circuit breaker, one 1-pole 20 A circuit breaker, and three 1-pole 10 A circuit breakers) Secondary load route: two 1-pole 32 A circuit breakers and one 1-pole 16 A circuit breakers. Internal load fuse Installation mode One 10 A fuse and two 4 A fuses Installed in a 19-inch rack 4.6.2 ECC500 Appearance Figure 4-9 shows an ECC500. Figure 4-9 ECC500 (1) Main control module (2) Extension DO module (3) Filler panel (4) GPRS module (5) D.G. IO module (6) Basic IO module Functions Features The ECC500 schedules energy. The main control module manage other PowerCube components by working with the basic IO module, general packet radio service (GPRS) module, and D.G. control module. The ECC500 has the following features: 18
4 Solar hybrid (with ESU-S1300Wh/B) 4.6.3 PVDU-60A1 Appearance Performs comprehensive power management, battery management, and intelligent manage device locally or remotely. Reports the data collected by the water sensor, smoke sensor, door status sensor, ambient temperature and humidity sensor, battery temperature sensor over reserved analog parameter ports and dry contacts. Manages power distribution and reports alarms. Displays the AC status and DC status of the power system as well as the operating parameters, operating status, alarm information, preset parameters, and control parameters of modules and storage batteries on the liquid crystal display (LCD) in real time. Figure 4-10 shows a PVDU-60A1. Figure 4-10 PVDU-60A1 Functions 4.6.4 S4850G1 Appearance The PVDU-60A1 collects power from PV modules and supplies power to the DCDU-400A1. The PVDU-60A1 provides four wiring terminals to connect to the negative input terminals of PV modules. It also provides four input circuit breakers to connect to the positive input terminals of PV modules. The S4850G1 panel provides a Run indicator, a Protection indicator, and a Fault indicator. Figure 4-11 shows an S4850G1. 19
4 Solar hybrid (with ESU-S1300Wh/B) Figure 4-11 S4850G1 Functions The S4850G1 is a DC-DC converter that uses maximum power point track (MPPT) technology. It tracks the highest solar power point based on the output features of PV modules to maximize the use of solar energy. Features 4.6.5 R4850G1 Appearance The S4850G1 has the following features: Is 1 U high, 2.5 U wide, fan-cooled, and hot-swappable. Works at 20 C to +75 C (power derated above 55 C). Maximum input power: 3100 W. Output voltage: 43.2 58 V DC. Rated voltage: 53.5 V DC. Maximum output power: 3000 W. Is protected against input reverse connection. The R4850G1 is 2 U high. Figure 4-12 shows an R4850G1 front panel. Figure 4-12 R4850G1 20
4 Solar hybrid (with ESU-S1300Wh/B) Functions The R4850G1 converts AC power into 48 V DC power. Features 4.6.6 BC1203 Appearance The R4850G1 have the following features: Work at high efficiency and run stably. Are hot-swappable. Are protected against input overvoltage, input undervoltage, input overcurrent, output overvoltage, output short circuit, output current limiting, and overtemperature. Figure 4-13 shows a BC1203. Figure 4-13 BC1203 Functions The BC has the following features: Converts 48 V DC to +12 V DC. Is protected against input overvoltage. Is protected against output current limiting. Is protected against output short circuits. Is protected against output reverse connection. Is protected against overtemperature. Is isolated from the power supply network if it is faulty. Indicates alarms by indicators. 21
4 Solar hybrid (with ESU-S1300Wh/B) 4.7 ESS Components 4.7.1 ESU-S1300Wh/B Appearance Figure 4-14 shows a ESU-S1300Wh/B Figure 4-14 ESU-S1300Wh/B Features Technical Specifications A ESU-S has the following features: The total energy output during lifetime is up to 780kWh at 25 C. Good shallow cycle performance. Excellent charge acceptability and enhanced the recoverability after over discharge. Good adaptability performance in high temperature. Table 4-7 ESU-S1300Wh/B technical specifications Item Normal voltage ESU-S1300Wh/B 2 V DC Capacity 1300 Wh @ 10 hr to 1.80 V per cell @ 25 C Weight Approx. 35 kg 22
5 Solar hybrid (with ESU-S1600Wh/B) 5 Solar hybrid (with ESU-S1600Wh/B) 5.1 Application Scenarios and Configurations 5.1.1 Application Scenarios The power system for upgraded outdoor sites applies to the following scenario: Solar hybrid power system 5.1.2 System Configuration Table 5-1 Configuration description for the Solar hybrid power system Architecture EPS Component EPM120-A1 PV modules, PV module support and solar junction box ICC DCDU-200C1 PVDU SSU PSU BC1203 ESS ICC Cabinet ESS Cabinet Two ESU-S1600Wh/B strings ICC500-HD3-A2 ESC500-D1 23
5 Solar hybrid (with ESU-S1600Wh/B) Figure 5-1 Solar hybrid power system 5.1.3 Network Diagrams Figure 5-2 Network diagram for the Solar hybrid scenario 24
5 Solar hybrid (with ESU-S1600Wh/B) 5.2 Model Description Table 5-2 Model description for the Solar hybrid power system Component Abbreviation Model Energy control center ECC ECC500 Photovoltaic distribution unit PVDU PVDU-60A1 DC distribution unit DCDU DCDU-200C1 Solar supply unit SSU S4850G1 Power supply unit PSU R4850G1 Battery charger BC BC1203 Energy storage unit ESU ESU-S1600Wh/B Note: The DCDU-200C1 consists of ECC500, the power distribution subrack, PSU subrack, and SSU subrack. 5.3 Working Modes The Solar hybrid power system uses solar energy and fuel as power sources. Solar energy is used as the main power source. When solar energy is insufficient and the amount of electricity in ESU drops to the depth of discharge, the EPM starts to supply power. 5.4 CCS 5.4.1 ICC500-HD3-A2 The ICC500-HD3-A2 consists of an energy storage cabin and energy control cabin. Table 5-3 lists the technical specifications of the ICC500-HD3-A2. Table 5-3 Technical specifications of the ICC500-HD3-A2 Item Dimensions (H x W x D) Weight Color Installation Cable routing Maintenance ICC500-HD3-A2 1825 mm x 770 mm x 1100 mm (including the base) About 250 kg Huawei gray Installed on a floor Routed from the bottom Maintained from the front and rear 25
5 Solar hybrid (with ESU-S1600Wh/B) Item Temperature control unit Protection level ICC500-HD3-A2 Heat exchanger + Natural-ventilation unit IP55 (energy control cabin), IP34 (energy storage cabin) Figure 5-3 ICC500-HD3-A2 exterior 26
5 Solar hybrid (with ESU-S1600Wh/B) Figure 5-4 ICC500-HD3-A2 interior(front and rear) (1)Heat exchanger (2) DCDU-200C1 (3) BC1203 (4) Space for ESUs (5) Space for customer equipment 5.4.2 ESC500-D1 The ESC500-D1 houses and protects ESUs and provides an appropriate temperature for the ESUs inside. Table 5-4 lists the technical specifications of the ESC500-D1. Table 5-4 Technical specifications of the ESC500-D1 Item Dimensions (H x W x D) Weight Color Installation ESC500-D1 1825 mm x 770 mm x 1100 mm (including the base) About 250 kg Huawei gray Installed on a floor 27
5 Solar hybrid (with ESU-S1600Wh/B) Item Cable routing Maintenance Temperature control unit Protection level ESC500-D1 Routed from the bottom Maintained from the front and rear Natural-ventilation unit IP34 Figure 5-5 ESC500-D1 exterior 28
5 Solar hybrid (with ESU-S1600Wh/B) Figure 5-6 ESC500-D1 interior 5.5 EPS Components 5.5.1 EPM120-A1 Appearance EPM supplies alternating current (AC) power to site. Figure 4-5 shows the EPM120-A1 exterior. 29
5 Solar hybrid (with ESU-S1600Wh/B) Figure 5-7 EPM120-A1 exterior Technical specifications Table 5-5 Technical specifications of the EPM120-A1 Item Dimensions (H x W x D) Rated output power EPM noise Fuel tank volume EPM120-A1 1825 mm x 1800 mm x 950 mm 12 kw 80 db(a) (1 m [3.28 ft], 75% rated load) 800 L 5.5.2 PV Module Detail EPM information to see EPM120-A1 product documentation. See 4.5.2 PV Module. 5.5.3 PV Module Support See 4.5.3 PV Module Support. 30
5 Solar hybrid (with ESU-S1600Wh/B) 5.5.4 SJB See 4.5.4 SJB. 5.6 ICC Components See 4.6 ICC Components. 5.7 ESS Components 5.7.1 ESU-S1600Wh/B Appearance Figure 5-8 shows a ESU-S1600Wh/B Figure 5-8 ESU-S1600Wh/B Features A ESU-S has the following features: The total energy output during lifetime is up to 960kWh at 25 C. Good shallow cycle performance. Excellent charge acceptability and enhanced the recoverability after over discharge. Good adaptability performance in high temperature. 31
5 Solar hybrid (with ESU-S1600Wh/B) Technical Specifications Table 5-6 ESU-S1600Wh/B technical specifications Item Normal voltage ESU-S1600Wh/B 2V DC Capacity 1600 Wh @ 10 hr to 1.80 V per cell @ 25 C Weight Approx. 48 kg 32
6 Grid hybrid (with ESU-F800Wh/A) 6 Grid hybrid (with ESU-F800Wh/A) 6.1 Application Scenarios and Configurations 6.1.1 Application Scenarios The power system for upgraded outdoor sites applies to the following scenario: Grid hybrid power system 6.1.2 System Configuration Table 6-1 Configuration description for the grid hybrid power system Architecture EPS ICC Component EPM42-B1 DCDU-200B1 ATS-63A1 PSU BC1203 ESS ICC Cabinet One ESU-F800Wh/A string ICC500-HD3-D1 ESS Cabinet Others Sunshade 33
6 Grid hybrid (with ESU-F800Wh/A) Figure 6-1 Grid hybrid power system 6.1.3 Network Diagrams Figure 6-2 Network diagram for the grid hybrid scenario 6.2 Model Description Table 6-2 Model description for the grid hybrid power system Component Abbreviation Model Energy control center ECC ECC500 DC distribution unit DCDU DCDU-200B1 34
6 Grid hybrid (with ESU-F800Wh/A) Component Abbreviation Model Power supply unit PSU R4850G1 Automatic transfer switching ATS ATS-63A1 Battery charger BC BC1203 Energy storage unit ESU ESU-F800Wh/A Note: The DCDU-200B1 consists of ECC500, the power distribution subrack and PSU subrack. 6.3 Working Modes The grid hybrid power system uses fuel and mains as power sources. The mains is preferred to supply power. When the mains is unavailable and the amount of electricity in storage batteries drops to the depth of discharge, the EPM starts to supply power. 6.4 CCS and Sunshade 6.4.1 ICC500-HD3-D1 The ICC500-HD3-D1 consists of an energy storage cabin and energy control cabin. Table 6-3 lists the technical specifications of the ICC500-HD3-D1. Table 6-3 Technical specifications of the ICC500-HD3-D1 Item Dimensions (H x W x D) Weight Color Installation Cable routing Maintenance Temperature control unit Protection level ICC500-HD3-D1 1825 mm x 770 mm x 1100 mm (including the base) About 250 kg Huawei gray Installed on a floor Routed from the bottom Maintained from the front and rear Heat exchanger + Natural-ventilation unit IP55(energy control cabin), IP34(energy storage cabin) 35
6 Grid hybrid (with ESU-F800Wh/A) Figure 6-3 ICC500-HD3-D1 exterior 36
6 Grid hybrid (with ESU-F800Wh/A) Figure 6-4 ICC500-HD3-D1 interior(front and rear) (1)Heat exchanger (2) DCDU-200B1 (3) Space for ESUs (4) ATS-63A1 (5) BC1203 (6) Space for customer equipment 6.4.2 Sunshade The sunshade protects cabinets from sun rays. Figure 6-5 Sunshade 6.5 EPS Components See 4.5.1 EPM42-B1. 37
6 Grid hybrid (with ESU-F800Wh/A) 6.6 ICC Components 6.6.1 DCDU-200B1 Appearance Figure 4-8 shows DCDU-200B1. Figure 6-6 DCDU-200B1 (1)DCDU (2) ECC500 (3) PSU slots Functions Technical Specifications The DCDU-200B1 provides: AC input wiring terminals connecting to the mains or D.G. Primary load contactor, secondary load contactor, and battery contactor. A shunt that detects battery charge and discharge currents and other input currents Two battery fuses, a DC SPD, a monitoring subrack, a PSU subrack, and signal interface boards Nine DC outputs, with six outputs for customer equipment and three outputs for internal equipment An internal signal interface board that collects battery current signals, load current signals, and other input current signals The PSUs and ECC500 in the DCDU-200B1 are hot-pluggable. Table 6-4 describes the DCDU-200B1 technical specifications. 38
6 Grid hybrid (with ESU-F800Wh/A) Table 6-4 DCDU-200B1 technical specifications Item Dimensions (H x W x D) Weight Battery fuse Specifications 6 U x 482.6 mm x 310 mm 25 kg (excluding PSUs) Two 250 A fuses Load circuit breaker Primary load route: two 1-pole 63 A circuit breakers and one 1-pole 125 A circuit breaker (which then is divided into two 1-pole 63 A circuit breakers, one 1-pole 32 A circuit breaker, one 1-pole 20 A circuit breaker, and three 1-pole 10 A circuit breakers) Secondary load route: two 1-pole 32 A circuit breakers, one 1-pole 16 A circuit breaker Internal load fuse Installation mode One 10 A fuse and two 4 A fuses Installed in a 19-inch rack 6.6.2 ECC500 6.6.3 ATS-63A1 Appearance See 4.6.2 ECC500. Figure 6-7 shows an ATS-63A1. Figure 6-7 ATS-63A1 Function The ATS is an automatic switch system integrating control modules and power distribution modules. It supports inputs from the two power sources and switches the power inputs from EPM and the mains. The power source can switch to EPM by turning the bypass switch. The ATS has the following functions: 39
6 Grid hybrid (with ESU-F800Wh/A) 6.6.4 R4850G1 6.6.5 BC1203 AC power distribution: The ATS provides one AC output, one 10 A AC output, and one maintenance socket output (optional). Bypass: The ATS provides a bypass switch, over which power source can switch to EPM. Real-time managing: The ATS manages the voltage, current, frequency, and power of three-phase outputs. Protection: The ATS is protected against overvoltage, undervolatge. Alarm: open-phase of the D.G. and mains supply. See 4.6.4 S4850G1. See 4.6.6 BC1203. 6.7 ESS Components 6.7.1 ESU-F800Wh/A Appearance Figure 6-8 shows a ESU-F800Wh/A Figure 6-8 ESU-F800Wh/A Functions An ESU-F applies to an electrical grid with unstable electricity. If the mains is available, an ESU-F allows a high charge current. If the mains is unavailable, an ESU-F supplies power to communications equipment. 40
6 Grid hybrid (with ESU-F800Wh/A) Features Technical Specifications An ESU-F has the following features: The total energy output during lifetime is up to 480kWh at 25 C. High charge acceptability, maximum charging current up to 0.3C to shorten 50% recharging time. Energy efficiency is more than 90%. Table 6-5 ESU-F800Wh/A technical specifications Item Normal voltage ESU-F800WH/A 2V DC Capacity 800 Wh @ 10 hr to 1.80 V per cell @ 25 C Weight Approx. 24kg 41
7 Grid hybrid (with ESU-F400Wh/A) 7 Grid hybrid (with ESU-F400Wh/A) 7.1 Application Scenarios and Configurations 7.1.1 Application Scenarios The power system for upgraded outdoor sites applies to the following scenario: Grid hybrid power system 7.1.2 System Configuration Table 7-1 Configuration description for the grid hybrid power system Architecture ICC Component DCDU-200B1 ACDU PSU ESS ICC Cabinet ESS Cabinet Others One ESU-F400Wh/A string ICC320-H3-C1 ESC320-D1 Sunshade 42
7 Grid hybrid (with ESU-F400Wh/A) Figure 7-1 Grid hybrid power system 7.1.3 Network Diagrams Figure 7-2 Network diagram for the grid hybrid scenario 7.2 Model Description Table 7-2 Model description for the grid hybrid power system Component Abbreviation Model Energy control center ECC ECC500 DC distribution unit DCDU DCDU-200B1 43
7 Grid hybrid (with ESU-F400Wh/A) Component Abbreviation Model Power supply unit PSU R4850G1 Alternating current distribution box AC distribution box / Energy storage unit ESU ESU-F400Wh/A Note: The DCDU-200B1 consists of ECC500, the power distribution subrack and PSU subrack. 7.3 Working Modes The grid hybrid power system uses mains as power sources. The mains is preferred to supply power. When the mains is unavailable and the amount of electricity in ESU-F starts to supply power until the mains is normal. 7.4 CCS and Sunshade 7.4.1 ICC320-H3-C1 The ICC320-H3-C1 consists of an energy storage cabin and energy control cabin. Table 4-3 lists the technical specifications of the ICC320-H3-C1. Table 7-3 Technical specifications of the ICC320-H3-C1 Item Dimensions (H x W x D) Weight Color Installation Cable routing Maintenance Temperature control unit Protection level ICC320-H3-C1 1200 mm x 600 mm x 600 mm(no including base 100mm) About 150 kg Huawei gray Installed on a floor Routed from the bottom Maintained from the front and rear Heat exchanger unit IP55 44
7 Grid hybrid (with ESU-F400Wh/A) Figure 7-3 ICC320-H3-C1 exterior Figure 7-4 ICC320-H3-C1 interior (1)Heat exchanger (2) DCDU-200B1 (3) AC distribution box 45
7 Grid hybrid (with ESU-F400Wh/A) 7.4.2 ESC320-D1 The ESC320-D1 houses and protects ESUs and provides an appropriate temperature for the ESUs inside. Table 7-4 lists the technical specifications of the ESC320-D1. Table 7-4 Technical specifications of the ESC320-D1 Item Dimensions (H x W x D) Weight Color Installation Cable routing Maintenance Temperature control unit Protection level ESC320-D1 1300 mm x 600 mm x 600 mm (including the base) About 100 kg Huawei gray Installed on a floor Routed from the bottom Maintained from the front and rear Natural-ventilation unit IP34 Figure 7-5 ESC320-D1 exterior 46
7 Grid hybrid (with ESU-F400Wh/A) Figure 7-6 ESC320-D1 interior 7.4.3 Sunshade The sunshade protects cabinets from sun rays. Figure 7-7 Sunshade 7.5 ICC Components 7.5.1 DCDU-200B1 See 6.6.1 DCDU-200B1. 47
7 Grid hybrid (with ESU-F400Wh/A) 7.5.2 ECC500 See 4.6.2 ECC500. 7.5.3 AC distribution box AC distribution box is installed in ESC320-D1. The AC distribution box consists of safety AC MCB and SPD. Figure 7-8 AC distribution box 7.6 ESS Components 7.6.1 ESU-F400Wh/A Appearance Figure 7-9 shows a ESU-F400Wh/A Figure 7-9 ESU-F400Wh/A 48
7 Grid hybrid (with ESU-F400Wh/A) Functions An ESU-F applies to an electrical grid with unstable electricity. If the mains is available, an ESU-F allows a high charge current. If the mains is unavailable, an ESU-F supplies power to communications equipment. Features Technical Specifications An ESU-F has the following features: The total energy output during lifetime is up to 240KWh at 25 C. High charge acceptability, maximum charging current up to 0.3C to shorten 50% recharging time; Energy efficiency is more than 90%. Figure 7-10 ESU-F400Wh/A technical specifications Item Normal voltage ESU-F400Wh/A 2V DC Capacity 400 Wh @ 10 hr to 1.80 V per cell @ 25 C Weight Approx. 13 kg 49
A Acronyms and Abbreviations A Acronyms and Abbreviations A AC ACDU ATS alternating current alternating current distribution unit automatic transfer switching B BC battery charger C CAPEX CCS CE Capital Expenditure cabinet with cooling system Conformite Europende D DC direct current DCDU direct current distribute unit E ECC ESS ESU ESU-S energy control center energy storage system energy storage unit solar energy storage unit 50
A Acronyms and Abbreviations ESU-F EPM EPS fast energy storage unit energy plant module Energy Plant System G GPRS general packet radio service I ICC IEC ISO integrated controller and converter International Electrotechnical Commission International Organization for Standardization N NetEco Network Ecosystem O OPEX OSS Operational Expenditure operations support system P PSU PV PVDU power supply unit photovoltaic photovoltaic distribution unit S SPD SSU surge protection device solar supply unit T TCO TUV Total Cost of Ownership Technical Watch-Over Association U 51
A Acronyms and Abbreviations UL Underwriters Laboratory 52