Unsurpassed Product Quality & Customer Support Model Selection Guide Simplified Touch Screen Control MANUAL SERVICES MAIN SCREEN AUTOMATIC PROGRAM Model TB140 TB130 TB100 030 Mega Bender TB76 TB60 Tube Capacity 6 5 4 3 3 2½ Pipe Capacity 4 Sch. 80 4 Sch. 40 3 Sch. 40 2½ Sch. 40 2½ Sch. 40 2 Sch. 40 Square Tube Capacity 4 4 3½ 2 2 2 Maximum CLR 43 27½ 18 15 15 15 Power Requirement 440V-480V/3ph 220V or 440V/3ph 220V or 440V/3ph *220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph Bending Speed RPM.75 or 1.5 Variable to.75 Variable to 1.3 Variable.6 to 2.2.75 or 1.5 1.7 or 3.4 Bend Angle 0-210 0-210 0-210 0-210 0-210 0-210 NC Programming Touch Screen Touch Screen Touch Screen Touchpad Touchpad Touchpad Number of Programs 100 Unlimited with USB Unlimited with USB 30 30 30 Spring Back Compensation NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend Three Axis Control Manual Manual Manual Manual Manual Manual - 2 - Visit the Ercolina website to view product demonstration videos and bend sample photo library: www.ercolina-usa.com
DIRECTORY Programmable Repeatable Bending 050KD SB48 060 Super Bender MB42B Medi Bender 070 2½ 2 2 1½ 1¼ 2 Sch. 40 1½ Sch. 40 1½ Sch. 40 1 Sch. 40 1 Sch. 10 2 1½ 1½ 1¼ 1¼ 11⅞ 8⅞ 8⅞ 7½ 6⅞ 220V or 440V/3ph 120V or 220V/3ph 120V 120V 120V 1.2 2 1.3 2 2.2 0-210 0-210 0-210 0-210 0-210º LED Touchpad LED Touchpad LED 1 30 1 30 1 NC each bend NC each bend Yes NC each bend NC each bend Manual Manual Manual Manual Manual Consult CML USA, Inc. Ercolina with application questions All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity Consult factory for production applications and machine duty cycles Machines ordered voltage specific Notes: *220V 1 phase model available. ROTARY TUBE & PIPE BENDERS Top Bender Series... 4-10 Super Bender Series... 11-12 Medi Bender Series... 13 Mandrel Systems... 14-21 ROTARY TOOLING & INFORMATION Bend Formula & Reference Information... 22 Tooling Kits... 23 Standard Pipe Tooling... 24 Pipe Counterbending Dies... 25 Round Tube Tooling... 25-27 Square Tube Tooling... 28 ROTARY DRAW ACCESSORIES Lubricant & Accessories... 29 Multi Axis Positioner... 30 Bending Software... 31 ANGLE ROLLS-SECTION BENDERS CE35, CE40, ER60H3, CE50, ER76H3... 32-33 CE100... 34 CE70... 35 CE70H3DP... 36 CE TOOLING & INFORMATION Universal & Modular Sets... 37 Mimimum Radius Guide... 38-39 Tube & Pipe Tooling Sets... 40 Polymer Roll Tooling Sets, Small Radius and Cap Rail & Profile Tooling... 41 Ornamental Metalworking Accessories... 42 Accessories... 43 TUBE SWAGING Era Press... 44 ORNAMENTAL MACHINERY Era Form... 45 TUBE & PIPE NOTCHERS EN180 & EN100... 46-47 - 3 -
TB140 TOP BENDER Patents 4986104, 5469728, 5345802, 4532787, 4981030 Part# TB140 Capacity: 6 Tube 4 Sch. 80 Pipe Dimensions & Specifications Minimum Outside Diameter 1¼ pipe Maximum Outside Diameter 6 Pipe Capacity (Max.) 4 Sch. 80 Minimum CLR 2.5D Maximum CLR 43 Angle Range 0-210 Bending Speed.75 or 1.5 RPM Programming Touch Screen (100) programs (10) bends within each Two Axis Positioner NA Voltage Requirement 440-480V 3ph 50/60Hz Motor 18 kw Dimensions (Length, Width, Height) 58 x 39 x 75 Shipping Weight 6120 lbs. Bending capacity to 6 Features Bend any angle to 180 with independent material spring back compensation for each bend Bend to CLR as small as 2.5D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital display of counterbend die axis and bend angle Remote foot pedal for hands free operation Semi-automatic counterbending die positioning system Engineered heavy-duty steel gear case accepts bend profiles with CLR to 43 Optional hydraulic clamping of material available One (1) year limited warranty Machine ported for optional hydraulic clamping * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 4 -
TB130 TOP BENDER Bending capacity to 5 Features Bend any angle to 180 with independent material spring back compensation for each bend Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital display of counterbend die axis and bend angle Patented swing away counterbending die vise Auto load sensing improves bend productivity while protecting machine components Engineered heavy-duty steel gear case accepts bend profiles with CLR to 27.5 Electrical components UL, CSA, and CE approved No hydraulic components; reduces cost and improves bend accuracy One (1) year limited warranty Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 5 Pipe Capacity (Max.) 4 Sch. 40 Minimum CLR Maximum CLR 27.5 Angle Range 0-210 Bending Speed Programming Class 3 safety hand-held remote Controls bend, return & emergency stop functions Part# TB130 Capacity: 5 Tube 4 Sch. 40 Pipe 2D Depending material and wall thickness Variable to.75 RPM Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.5 Dimensions (Length, Width, Height) 34 x 34 x 47 Shipping Weight 1330 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 5 -
TB100 TOP BENDER Part# TB100 Capacity: 4 Tube 3 Sch. 40 Pipe Touch Screen With USB unlimited program storage Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 4 Pipe Capacity (Max.) 3 Sch. 40 Minimum CLR Maximum CLR 18 Angle Range 0-210 Bending Speed Programming 2D Depending material and wall thickness Variable to 1.3 RPM Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.25 Dimensions (Length, Width, Height) 20 x 34 x 47 Shipping Weight 1030 lbs. Bending capacity to 4 Features Bend any angle to 180 with independent material spring back compensation for each bend Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital display of counterbend die axis and bend angle Hand-held remote control for bend, return and emergency stop functions Patented swing away counterbending die vise Auto load sensing improves bend productivity while protecting machine components Engineered heavy-duty steel gear case accepts bend profiles with CLR to 18 Electrical components UL, CSA, and CE approved No hydraulic components; reduces cost and improves bend accuracy One (1) year limited warranty Non-Mandrel Crush Bend 2" x 3" x ³ 16" Rectangular Steel - Easy Way Contact factory for profile tooling. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 6 -
030 MEGA BENDER Bending capacity to 3 Features Bend any angle to 180 with independent material spring back compensation for each bend Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Variable bending speed for a wide range of materials Remote foot pedal for hands free operation Patented swing away counterbending die vise Portable with base wheels and lift handle Machine mandrel ready; optional 5, 10 or 20 tables available Accepts Ercolina's two axis A40-P positioning table Available with optional chain drive system to accept Ercolina's ring roll accessory Available in single or three phase Replaces outdated ram style hydraulic benders One (1) year limited warranty Shown with Mandrel Accessory Refer to pages 14-15 for information on 030 with mandrel. Part# 030 Capacity: 3 Tube 2½ Sch. 40 Pipe Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 3 Pipe Capacity (Max.) 2½ Sch. 40 Minimum CLR Maximum CLR 15 Angle Range 0-210 Bending Speed Programming Mandrel Capable Two Axis Positioner Voltage Requirement Patents 4986104, 5469728, 5345802, 4532787, 4981030 2D Depending material and wall thickness Variable.6-2.2 RPM NC with Touchpad (30) programs (9) bends within each Yes ~ optional accessory Yes ~ optional accessory 220-440V 3ph 50/60Hz 220V 1ph available 1.5kW - 8A @ 220V Motor Dimensions (Length, Width, Height) 27 x 15 x 36 Shipping Weight 480 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 7 -
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com Patents 4986104, 5469728, 5345802, 4532787, 4981030 Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 3 Pipe Capacity (Max.) 2½ Sch. 40 Minimum CLR Maximum CLR 15 Angle Range 0-210 Bending Speed Programming TB76 Part# TB76 Capacity: 3 Tube 2½ Sch. 40 Pipe 2D Depending material and wall thickness.75 or 1.5 RPM NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory Voltage Requirement 220 or 440V 3ph Motor 4.5 hp 50-60Hz Dimensions (Length, Width, Height) 30 x 20 x 39 Shipping Weight 450 lbs. TOP BENDER Bending capacity to 3 Features Bend any angle to 180 with programmable material spring back compensation; maximum CLR of 15 Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital counterbend die positioning Remote foot pedal allows hands free operation Patented swing away counterbending die vise Portable with base wheels and lift handle Accepts Ercolina s two axis A40-P positioning table for multiple and sequential bends Available in 220 or 440V Replaces outdated ram style hydraulic benders One (1) year limited warranty 2 Speed Heavy Duty Gear Box 2½ Pipe Capacity 3" OD Mild Steel * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 8 -
TB60 TOP BENDER Bending capacity to 2½ Features Bends to 90 in (7) seconds Bend any angle to 180 with programmable material spring back compensation; maximum CLR of 15 Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital counterbend die positioning Remote foot pedal allows hands free operation Patented swing away counterbending die vise Portable with base wheels and lift handle Accepts Ercolina s two axis A40-P positioning table for multiple and sequential bends Available in 220 or 440V Replaces outdated ram style hydraulic benders One (1) year limited warranty Square Tooling Contact factory for specifications. Part# TB60 Capacity: 2½ Tube 2 Sch. 40 Pipe Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 2½ Pipe Capacity (Max.) 2 Sch. 40 Minimum CLR Maximum CLR 15 Angle Range 0-210 Bending Speed Programming Patents 4986104, 5469728, 5345802, 4532787, 4981030 2D Depending material and wall thickness 1.7 or 3.4 RPM NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27 x 15 x 36 Shipping Weight 430 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 9 -
050KD ECONOMY TOP BENDER Patents 4986104, 5469728, 5345802, 4532787, 4981030 Part# 050KD Capacity: 2½ Tube 2 Sch. 40 Pipe Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 2½ Pipe Capacity (Max.) 2 Sch. 40 Minimum CLR Maximum CLR 11⅞ Angle Range 0-210 Bending Speed 1.2 RPM Programming Two Axis Positioner Yes ~ optional accessory Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27 x 20 x 39 Shipping Weight 430 lbs. 2D Depending material and wall thickness Bend angle and spring back Bending capacity to 2½ Features Bend any angle to 180 with maximum CLR of 11⅞ Bend to CLR as small as 2D Ideal for producing consistent quality bends in pipe, tube, squares, rectangular, solids and other profiles Simple control with programmable bend angle and material spring back compensation Patented quick-change tooling system with multiple radii available Single bending speed Remote foot pedal allows hands free operation (optional) Patented swing away counterbending die vise Portable with base wheels and lift handle Accepts Ercolina s two axis A40-P positioning table for multiple and sequential bends Linear scale for counterbend axis position Replaces outdated ram style hydraulic benders One (1) year limited warranty Easy to Use Programmable Control LED Display of Bend Angle * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 10 -
SB48 SUPER BENDER Bending capacity to 2 Features Bends to 90 in (7) seconds Bend any angle to 180 with programmable material spring back compensation; maximum CLR of 8⅞ Bend to CLR as small as 2D Ideal for producing consistent quality bends in large diameter pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Digital counterbend die positioning Remote foot pedal allows hands free operation Patented swing away counterbending die vise Portable with base wheels and lift handle Accepts Ercolina s two axis A40-P positioning table for multiple and sequential bends Available in 220 or 440V Replaces outdated ram style hydraulic benders One (1) year limited warranty Specialty Tooling Available for Small Radius Contact factory for specifications. Part# SB48 Capacity: 2 Tube 1½ Sch. 40 Pipe Patents 4986104, 5469728, 5345802, 4532787, 4981030 Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 2 Pipe Capacity (Max.) 1½ Sch. 40 Minimum CLR 2D Depending material and wall thickness Maximum CLR 8⅞ Angle Range 0-210 Bending Speed 2 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory Voltage Requirement 120V 1ph 220 or 440V 3ph available Motor Brushless 2 hp 50-60Hz Dimensions (Length, Width, Height) 22½ x 16¼ x 39½ Shipping Weight 300 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 11 -
060 SUPER BENDER Patents 4986104, 5469728, 5345802, 4532787, 4981030 Part# 060 Capacity: 2 Tube 1½ Sch. 40 Pipe Dimensions & Specifications Minimum Outside Diameter ¼ Maximum Outside Diameter 2 Pipe Capacity (Max.) 1½ Sch. 40 Minimum CLR Maximum CLR 8⅞ Angle Range 0-210 Bending Speed 1.3 RPM Programming Rotary dial/led Two Axis Positioner Yes ~ optional accessory Voltage Requirement 120V Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 24 x 10 x 36 Shipping Weight 262 lbs. 2D Depending material and wall thickness Bending capacity to 2 Features Bends to 90 in (14) seconds Bend any angle to 180 with maximum CLR of 8⅞ Bend to CLR as small as 2D Ideal for producing consistent quality bends in pipe, tube, squares, rectangular, solids and other profiles Simple control with programmable bend angle and material spring back compensation Patented quick-change tooling system with multiple radii available Single bending speed Remote foot pedal allows hands free operation Patented swing away counterbending die vise Portable with base wheels and lift handle Accepts Ercolina s two axis A40-P positioning table for multiple and sequential bends Linear scale for counterbend axis position Replaces outdated ram style hydraulic benders One (1) year limited warranty Control for 060 Super Bender & 070 Medi Bender Programmable Material Spring Back & Bend Angle * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 12 -
MB42B BENCH TOP Features Portable bench top machine ideal for electricians and plumbers bending pipe, hydraulic tube, conduit, copper and other materials Bending capacity to 1½ Bends to 90 in (7) seconds Bend any angle to 180 with programmable material spring back compensation; maximum CLR of 7½ Bend to CLR as small as 2D Ideal for producing consistent quality bends in pipe, tube, squares, rectangular, solids and other profiles PLC touch screen control offers easy access to auto and manual operating modes, programming, system diagnostics and multiple language capability Patented quick-change tooling system with multiple radii available Single bending speed Remote foot pedal allows hands free operation Patented swing away counterbending die vise Replaces outdated ram style hydraulic benders One (1) year limited warranty 070 MEDI BENDER Features Portable machine ideal for fabricators and contractors with job site bending applications Bending capacity to 1¼ Bends to 90 in (6) seconds Bend any angle to 180 with programmable material spring back compensation; maximum CLR of 6⅞ Programmable bend angles with LED display Bend to CLR as small as 2D Patented quick-change tooling system with multiple radii available Remote foot pedal for hands free operation Patented swing away counterbending die vise No hydraulic components Replaces outdated ram style hydraulic benders Ships with carrying case and tool kit One (1) year limited warranty Part# MB42B Capacity: 1½ Tube 1 Sch. 40 Pipe Patents 4986104, 5469728, 5345802, 4532787, 4981030 Dimensions & Specifications Minimum O.D. ¼ Maximum O.D. 1½ Pipe Capacity (Max.) 1 Sch. 40 Minimum CLR Maximum CLR 7½ Angle Range 0-210 Bending Speed Programming 2D Depending material and wall thickness 2 RPM NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Voltage Requirement Motor Dimensions (L, W, H) 25 x 15 x 21 Shipping Weight 197 lbs. No 120V 220V 3ph available 2 hp 50-60Hz Part# 070 Capacity: 1¼ Tube 1 Sch. 10 Pipe Patents 4986104, 5469728, 5345802, 4532787, 4981030 Dimensions & Specifications Minimum O.D. ¼ Maximum O.D. 1¼ Pipe Capacity (Max.) 1 Sch. 10 Minimum CLR 2D Depending material and wall thickness Maximum CLR 6⅞ Angle Range 0-210 Bending Speed 2.2 RPM Programming Rotary dial/led Two Axis Positioner No Voltage Requirement 120V 1ph 220V machines available Motor 2 hp 50-60Hz Dimensions (L, W, H) 10 x 13 x 18 Shipping Weight 100 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits - 13 -
030 3 AXIS MANDREL BENDER Digital display of linear and rotational position. Programmable hydraulic mandrel retraction. Part# 030-A3/H76 Mandrel Capacity: 3 Tube 1½ Sch. 40 Pipe (10 table displayed 5 & 20 tables not available with base enclosure) Dimensions & Specifications Max. Tube Capacity - Mild Steel 3 (.125 wall) Stainless 3 (.065 wall) Square Tube 2 (.125 wall) Max. Bending Radius 8⅞ Min. Bending Radius 1.3 x Ø Max. Shaft Rotation 210 Max. Bending Angle 180 Max. Tailstock Capacity 2⅜ (3 with adapters) Max. Material Length - 5 table 59 10 table 118 20 table 240 Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Mandrel Table (available in 5-10 -20 lengths) 165 Maximum Carriage Travel Consult Factory Number of Programs (30) Standard Precision of Bend Angle +/-.5 Three-phase Motor 208V/480V at 50/60 Hz 2.2 kw 16 Amp @ 220V Dimensions (Height - Width - Length) 44 x 32 x (83-260 ) Weight 1600 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Operator-friendly control pad. Step-by-step programming with multi-language capability. Refer to Page 19 for Standard Mandrel Tooling - 14 -
Independent hydraulic pressure die support. 030 3 AXIS MANDREL BENDER Features Bending capacity to 3 Ideal for prototype or small production applications Bend to CLR as small as 1.5D NC programmable C axis with manual X & Y positioning Variable bending speed Ideal for bending thin wall mild steel, stainless steel, aluminum and other materials Programmable bend sequencing and mandrel retraction Independent clamp and pressure die adjustment Reinforced tool mounting shaft with heavy duty swing arm for maximum rigidity Micrometer wiper die adjustment Secondary hydraulic pressure die stabilization system Quick change tooling reduces setup time Tables available in 5,10 or 20 lengths; standard with pneumatic material clamping and DRO system for linear and rotational positioning Bending software available for easy part layout One (1) year limited warranty Reinforced bending arm. Patented hydraulic clamping system minimizes distance between bends. Mega Bender 030 with Mandrel System Part# Description 030-A15/H76 Mega Bender 030 with 5 table 030-A3/H76 Mega Bender 030 with 10 table* 030-A6/H76 Mega Bender 030 with 20 table A15/H76 (5 ) mandrel table only A3/H76 (10 ) mandrel table only A6/H76 (20 ) mandrel table only *10 table displayed 5 & 20 tables not available with base enclosure - 15 -
TM76 TOP MANDREL BENDER Features Bending capacity to 3 round tube and multiple profiles Ideal for prototype or daily production Bend to CLR as small as 1.5D Accepts center line bend radius to 10 inches Control offers easy access to manual and auto operating modes, system diagnostics and multiple languages USB for unlimited storage of bend programs, material library and job information Interactive touch screen displays absolute (ABS) or incremental (INC) positioning with inch or metric readout Programmable C axis with manual Y and B positioning Variable bending speed to 4 RPM with auto work sensing Programmable bend angle 0 to 180 Individual material spring back setting for every bend angle Programmable mandrel positioning with anticipated mandrel retraction, clamping, pressure die and boost die movements Pressure die with auto recapture minimizes distance between bends Heavy duty tailstock carriage with hydraulic clamping of work piece Tailstock Y and B position display resets to zero after each bend for easy setup while maintaining absolute position Bending head adjusts horizontally to maintain centerline radius of former Patented finger style clamping system minimizes distance between bends Hand-held remote control certified class three safety Direct drive electro-mechanical bending axis Precision encoders on all axes for greater repeatability Heavy one-piece steel structure improves rigidity and minimizes vibration Externally mounted gauges for adjustment of system and clamping pressure Accepts standard 030 mandrel tooling Electrical components UL, CSA and CE approved One (1) year limited warranty Refer to Page 19 for Standard Mandrel Tooling - 16 -
TM76 TOP MANDREL BENDER Touch screen with USB unlimited program storage. Patented finger style (FST) clamping system. Part# TM76 Mandrel Capacity: 3 Tube 2 Sch. 40 Pipe Cost Effectively Replace Outdated Hydraulic Bending Machines with Innovative Technology from Ercolina - 17 -
TM76 TOP MANDREL BENDER Touch screen display mounted to tailstock synchronizes with main control display. Independent X-Y movement for precise wiper dies alignment. Quick change tooling and mandrel rod connectors for improved productivity. Dimensions & Specifications Max. Tube Capacity - Mild Steel 3 (.125 wall) Stainless 3 (.095 wall) Square Tube 2½ (.095 wall) Max. Bending Radius 10 Min. Bending Radius.75 or 1.5 x Ø Max. Shaft Rotation 210 Max. Bending Angle 180 Max. Tailstock Capacity 3 Max. Tailstock Through Capacity 2⅜ Max. Material Length - 10 table 113 20 table 231 Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Maximum Carriage Travel Consult Factory Number of Programs Unlimited with USB Precision of Bend Angle +/-.1 Bending Speed Variable to 25 per second Motor 208V/480V 3ph at 50/60 Hz 2.2 kw 16 Amp @ 220V Dimensions (Height - Width - Length) 61 x 36 x 168 or 286 Weight (10 / 20 ) 2100 lbs. / 2500 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. - 18 - Mechanical stops control distance between bends and rotation from original bend plane.
Standard Mandrel Tooling for 030 & TM76 (Non-Ferrous) Pipe Center Polymer Wall Bronze Bronze Tailstock Diameter CLR Former Wiper Clamp Pressure Die Thickness Mandrel Spheres Collet 1 2 AR53R051T1000 A243R051T1000 A223T1000 A20P3T1000.065* A21F33T100065 A21BS33T100065 Consult Factory 1¼ 2½ AR67R064T1250 A244R064T1250 A224T1250 A20P4T1250.065* A21F34T125065 A21BS34T125065 Consult Factory 1½ 3 AR84R076T1500 A2411R076T1500 A2211T1500 A201P1T1500.065* A21F41T150065 A21BS41T150065 Consult Factory 1⅝ 3¼ AR84R082T1625 A2414R082T1625 A2212T1625 A201P2T1625.065* A21F42T162565 A21BS42T162565 Consult Factory 1¾ 3½ AR100R089T1750 A2412R089T1750 A2212T1750 A201P2T1750.065* A21F42T175065 A21BS42T175065 Consult Factory 2 4 AR110R102T2000 A2413R102T2000 A2213T2000 A201P3T2000.065* A21F43T200065 A21BS43T200065 Consult Factory 2¼ 4½ AR121R114T2250 A2414R114T2250 A2214T2250 A201P4T2250.065* A21F44T225065 A21BS44T225065 Consult Factory 2½ 5 AR133R127T2500 A2415R127T2500 A2215T2500 A201P5T2500.065* A21F45T250065 A21BS45T250065 Consult Factory 3 6 AR178R152T3000 A2417R152T3000 A2217T3000 A201P7T3000.065* A21F47T300065 A21BS47T300065 Consult Factory Pipe Center Polymer Wall Bronze Bronze Tailstock Diameter CLR Former Wiper Clamp Pressure Die Thickness Mandrel Spheres Collet 1 2½ AR100R067P1000 A244R067P1000 A224P1000 A204P1000 Sch. 40.133* A21F34P1000133 A21BS34P1000133 Consult Factory 1¼ 3 AR84R076P1250 A241R076P1250 A2212P1250 A2012P1250 Sch. 40.140* A21F42P1250140 A21BS42P1250140 Consult Factory 1½ 3 AR84R076P1500 A241R076P1500 A221P1500 A2012P1500 Sch. 40.145* A21F42P1500145 A21BS43P1500145 Consult Factory 2 4¾ AR121R121P2000 A2414R121P2000 A2214P2000 A2014P2000 Sch. 40.154* A21F44P2000154 A21BS44P2000154 Consult Factory Standard Mandrel Tooling for 030 & TM76 (Ferrous) Tube Center Steel Wall Steel Steel Tailstock Diameter CLR Former Wiper Clamp Pressure Die Thickness Mandrel Spheres Collet 1 2 AR53R051T1000 A243R051T1000 A223T1000 A204T1000.065* A21F13T100065 A21BS13T100065 Consult Factory 1¼ 2½ AR67R064T1250 A244R064T1250 A224T1250 A204T1250.065* A21F14T125065 A21BS14T125065 Consult Factory 1½ 3 AR84R076T1500 A2411R076T1500 A2211T1500 A2011T1500.065* A21F21T150065 A21BS21T150065 Consult Factory 1⅝ 3¼ AR84R082T1625 A2414R082T1625 A2212T1625 A2012T1625.065* A21F22T162565 A21BS22T162565 Consult Factory 1¾ 3½ AR100R089T1750 A2412R089T1750 A2212T1750 A2012T1750.065* A21F22T175065 A21BS22T175065 Consult Factory 2 4 AR110R102T2000 A2413R102T2000 A2213T2000 A2013T2000.065* A21F23T200065 A21BS23T200065 Consult Factory 2¼ 4½ AR121R114T2250 A2414R114T2250 A2214T2250 A2014T2250.065* A21F24T225065 A21BS24T225065 Consult Factory 2½ 5 AR133R127T2500 A2415R127T2500 A2215T2500 A2015T2500.065* A21F25T250065 A21BS25T250065 Consult Factory 3 6 AR178R152T3000 A2417R152T3000 A2217T3000 A2017T3000.065* A21F27T300065 A21BS27T300065 Consult Factory Pipe Center Steel Wall Steel Steel Tailstock Diameter CLR Former Wiper Clamp Pressure Die Thickness Mandrel Spheres Collet 1 2½ AR100R067P1000 A244R067P1000 A224P1000 A204P1000 Sch. 40.133* A21F14P1000 A21BS14P1000133 Consult Factory 1¼ 3 AR84R076P1250 A241R076P1250 A2212P1250 A2012P1250 Sch. 40.140* A21F22P125014 A21BS22P1250140 Consult Factory 1½ 3 AR84R076P1500 A241R076P1500 A221P1500 A2012P1500 Sch. 40.145* A21F22P150014 A21BS22P1500145 Consult Factory 2 4¾ AR121R121P2000 A2414R121P2000 A2214P2000 A2014P2000 Sch. 40.154* A21F24P200015 A21BS24P2000154 Consult Factory Square Center Steel Wall Steel Steel Tailstock Diameter CLR Former Wiper Clamp Pressure Die Thickness Mandrel Spheres Collet 1 3 AR84R076A1000 A243R076A1000 A223A1000 A203A1000.065* A21F13A100065 A21BS13A100065 Consult Factory 1½ 4½ AR121R114A1500 A2411R114A1500 A2211A1500 A2011A1500.083* A21F21A150083 A21BS21A150083 Consult Factory 2 6 AR178R152A2000 A2413R152A2000 A2213A2000 A2013A2000.120* A21F23A2000120 A21BS23A200012 Consult Factory Note: Clamp surface on former and clamp areas are serrated unless special ordered. *Mandrels available specific to wall thickness. For non-stock tooling consult CML USA for delivery Add fifteen percent for expedited delivery Tube samples and work prints required 100 percent non-refundable deposit must accompany order. - 19 -
Mandrel Tooling Center Former Wiper Die - 20 - Flexible Mandrel Pressure Die Ercolina mandrel systems incorporate five (5) individual tooling components to effectively support the profile during the bending process. These components; Center former, pressure die, clamp die, wiper die and flexible mandrel are specific to material type and dimension. The following must be supplied when ordering mandrel tooling: Profile shape, interior and exterior dimensions, wall thickness, material type, minimum distance between bends and number of bends per day required. It is highly recommended dimensional drawings of finished product be supplied with mandrel tooling orders. All mandrel tooling is special order and requires non refundable advanced payment. When is a Mandrel Necessary? When a tube is bent, the outside wall of the tube collapses and thins out, and the inside of the tube compresses and wrinkles. The minimum tool requirements for rotary draw bending are the center former bend die around which the tube is bent, and a counterbending die to holds the tube in place as it bends. Satisfactory bends are achieved using a center former and counterbend die when bending pipe or tubing with a heavy wall or a large centerline radius. When bending thin wall tube use of a mandrel and wiper die are necessary. The mandrel minimizes the amount of ovality that occurs on the tube while the wiper die eliminates wrinkles on the inside radius of the tube. COMPONENTS OF MANDREL BENDING Center Former/Bend Die: The primary tool which determines bend radius of the tube. Manufactured from tool steel or alloy steel and heat treated and/or nitrided depending on requirements. Ercolina bend dies are manufactured in the one-piece style. Clamp Die: Matches center former clamp surface and has the same grip finish as the grip area of center former. The clamp die's primary function is to hold tube securely to the center former. Pressure Die: Used to maintain constant pressure on tube at tangent where the bend occurs, providing reactionary force to make the bend. Length of the pressure die depends on the degree of bend (DOB) of part being bent and the machine design. Wiper Die: Manufactured to match center former radius. Mounts into the tube groove of the center former with tip positioned near tangent point of bend. Primary function is to prevent wrinkling on the inside radius of the tube. Wiper dies are typically manufactured from bronze. Mandrels: Generally made from the same material as the wiper die. Primary function of the mandrel is to prevent the outside diameter of the tube from collapsing. Choosing the correct mandrel is very important in determining quality of the bend. The three basic styles of mandrels are: 1. Plug mandrel used for heavier walled tube or large CLR bending. 2. Standard open pitch mandrel is most widely used because it covers the widest range of bending applications. Standard mandrels are made with one to three balls. Open pitch mandrel is the most durable of the three flexible mandrel configurations because it uses the largest size links possible. 3. Thin wall mandrel (close pitch mandrel) used mostly for thin wall tubing. Thin wall style mandrels use the same style linkage as standard mandrels except the size of the link is the next size smaller than it would be on a standard mandrel. For example, where a standard style mandrel would use a #10 size link, a thin wall style mandrel would use a #9 size link. The effect being that the ball segments are now closer together and provide more support needed for thin walled tube bending. Strength is sacrificed for more support. Lubrication: Comes in several different forms such as oil, grease, and paste. The kind of lubrication used will depend on the material of the tube to be bent. A generous amount of lubrication may be applied to the mandrel and the inside of the tube, however precautions should be taken to avoid getting lubrication on center former and clamp die. Proper lubrication is important to making good bends. Clamp Die
Mandrel Models Available from Ercolina Erco Bender 3 Axis CNC Mandrel Bender with Programmable Movement Capacity to 3 depending on model Extended bending head for complex shapes and profiles CLR as small as 1.5D Programmable carriage movement for tight radii Standard right hand bending direction Programmable mandrel positioning and retraction Programmable touch screen control with real-time bend angle display GB90/GB100 Semi-Automatic or CNC Giga Bender Capacity to 4¾ depending on model Ideal for bending tube, pipe, square and rectangular profiles CLR as small as 1.5D Programmable auto mandrel positioning allows operator to optimize extraction for improved bend quality Interactive touch screen displays absolute (ABS) or incremental (INC) positioning with inch or metric readout Accepts YBC and XYZ input values Accepts Ercolina's patented (KST) clam shell or (FST) finger clamp systems GB250/GB200/GB130 Fully Automated CNC Giga Bender Capacity to 8 Schedule 40 Pipe A53 depending on model Ideal for industrial bending of tube, pipe, square and rectangular profiles to CLR as small as 1D Programmable CNC with up to (10) axis control; interactive touch screen display with ABS or INC modes Adjustable material springback setting for each bend USB for unlimited program memory storage and communication Auto and manual operating modes, system diagnostics and multiple language capability Heavy steel structure improves rigidity and minimizes vibration Standard with Ercolina's patented (KST) clam shell hydraulic clamping; eliminates toggle clamping and swing arm. Separate catalogs available for above products. - 21 -
Bend Formula and Terminology - 22 - Material Required for a Bend Radius x Degree of Bend x.0175 = Length Rotary Draw Bend Reference Information The following information should be used as a guideline only, exact material consumption may vary. Material Required for Rotary Draw Bends in Pipe Pipe Size and Centerline Radius Angle ½ ¾ 1 1¼ 1½ 2 of 1.8 2.2 2.6 3.5 3.9 5.9 Bend Material Consumption Guideline 5.16.19.23.31.34.51 10.31.38.45.61.68 1.0 15.47.58.68.92 1.0 1.5 20.63.77.91 1.2 1.3 2.1 25.79.96 1.1 1.5 1.7 2.6 30.97 1.1 1.3 1.8 2.0 3.1 35 1.1 1.3 1.5 2.1 2.4 3.6 40 1.2 1.5 1.8 2.4 2.7 4.1 45 1.4 1.7 2.0 2.7 3.0 4.6 50 1.5 1.9 2.2 3.0 3.4 5.2 55 1.7 2.1 2.5 3.3 3.7 5.7 60 1.8 2.3 2.7 3.6 4.0 6.2 65 2.0 2.5 2.9 3.9 4.4 6.7 70 2.2 2.6 3.1 4.2 4.7 7.2 75 2.3 2.8 3.4 4.5 5.1 7.7 80 2.5 3.0 3.6 4.8 5.5 8.3 85 2.6 3.2 3.8 5.1 5.8 8.8 90 2.8 3.4 4.0 5.5 6.1 9.3 100 3.1 3.8 4.5 6.8 6.1 10.3 110 3.4 4.2 4.9 6.7 7.4 11.4 120 3.7 4.6 5.4 7.3 8.1 12.4 130 4.0 4.9 5.9 7.9 8.8 13.4 140 4.4 5.3 6.3 8.5 9.5 14.5 150 4.7 5.7 6.8 9.1 10.2 15.5 160 5.0 6.1 7.2 9.7 10.8 16.5 170 5.3 6.5 7.7 10.3 11.5 17.6 180 5.6 6.9 8.1 11.0 12.2 18.6 To calculate total pipe length, add distance from end of pipe to the first bend, plus first bend arc length, plus distance to second bend. Minimum Distance Between Bends for Standard Non-Mandrel Tooling Former Radius Minimum Distance Inches Millimeters Between Bends.39 10 NA.47 12 NA.59 15 NA.62 16 NA.70 18 NA.78 20 NA.94 24 NA 1.0 26 NA 1.1 28 NA 1.1 30 NA 1.2 32 NA 1.4 36 2.3 1.8 46 3.1 2.2 56 3.7 2.6 67 3.9 3.2 82 3.9 3.5 90 4.3 3.9 100 4.3 4.1 105 4.3 4.4 112 4.3 4.7 120 5.5 5.1 130 5.5 5.7 145 5.9 6.6 170 5.9 7.2 185 5.9 7.4 190 5.9 8.8 225 5.9 10.2 260 6.2 11.8 300 6.2 Consult factory for special tooling request.
Tube & Pipe Tooling Kits Description Centerline Pipe Min. Center Former Counterbend Die Radius Size - Inches - Wall Part# Part# Available with Ercolina machines ½ 1.8.109 153R046P0500 155P0500 PIPEKIT1 PIPEKIT2 Small Radius Tube Kit TUBEKIT1SR Small Radius Tube Kit TUBEKIT2SR Large Radius Tube Kit TUBEKIT1 Large Radius Tube Kit TUBEKIT2 TUBEKIT3 Race Tube Kit TUBEKITRT ¾ 2.2.113 153R056P0750 155P0750 1 2.6.133 153R067P1000 155P1000 1¼ 3.5.140 153R090P1250 155P1250 1½ 3.9.145 153R100P1500 155P1500 2 5.9.154 153R150P2000 155P2000 ½ 1.8.109 153R046P0500 155P0500 ¾ 2.2.113 153R056P0750 155P0750 1 2.6.133 153R067P1000 155P1000 1¼ 3.5.140 153R090P1250 155P1250 1½ 3.9.145 153R100P1500 155P1500 ¾ 2.6.035 153R067T0750 154T0750 ⅞ 2.2.065 153R056T0875 154T0875 1 2.6.065 153R067T1000 154T1000 1¼ 3.2.083 153R082T1250 154T1250 1½ 3.9.083 153R100T1500 154T1500 2 5.9.095 153R150T2000 154T2000 ¾ 2.6.035 153R067T0750 154T0750 ⅞ 2.2.065 153R056T0875 154T0875 1 2.6.065 153R067T1000 154T1000 1¼ 3.2.083 153R082T1250 154T1250 1½ 3.9.083 153R100T1500 154T1500 ¾ 2.6.035 153R067T0750 154T0750 ⅞ 2.6.035 153R067T0875 154T0875 1 3.2.035 153R082T1000 154T1000 1¼ 4.4.035 153R112T1250 154T1250 1½ 5.9.049 153R150T1500 154T1500 1¾ 6.7.065 153R170T1750 154T1750 2 7.5.065 153R190T2000 154T2000 ¾ 2.6.035 153R067T0750 154T0750 ⅞ 2.6.035 153R067T0875 154T0875 1 3.2.035 153R082T1000 154T1000 1¼ 4.4.035 153R112T1250 154T1250 1½ 5.9.049 153R150T1500 154T1500 1¾ 6.7.065 153R170T1750 154T1750 ½ 1.8.035 153R036T0500 154T0500 ¾ 2.6.035 153R067T0750 154T0750 1 2.6.065 153R067T1000 154T1000 1 3.2.035 153R082T1000 154T1000 1¼ 4.4.065 153R112T1250 154T1250 1½ 5.9.065 153R150T1500 154T1500 1⅝ 5.9.083 153R150T1625 154T1625 1¾ 6.7.065 153R170T1750 154T1750 030 Mega Bender TB60 050KD TB76 Super Bender 060 SB48 030 Mega Bender TB60 050KD TB76 Super Bender 060 SB48 030 Mega Bender TB60 050KD TB76 Super Bender 060 SB48 Medi Bender 070 030 Mega Bender TB76, TB60 050KD, SB48 Super Bender 060 Refer to bender specifications for machine capacity. - 23 -
- 24 - H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com Pipe Information Commercial Pipe and Wall Thickness Nominal Schedule XX Size O.D. 5 10 40 80 160 Strong ⅛.405.049.068.095 ¼.540.065.088.119 ⅜.675.065.091.126 ½.840.065.083.109.147.188.294 ¾ 1.050.065.083.113.154.219.308 1 1.315.065.109.133.179.250.358 1¼ 1.660.065.109.140.191.250.382 1½ 1.900.065.109.145.200.281.400 2 2.375.065.109.154.218.344.436 2½ 2.875.083.120.203.276.375.552 3 3.500.083.120.216.300.438.600 3½ 4.000.083.120.226.318.636 4 4.500.083.120.237.337.531.674 Standard Pipe Tooling Pipe Outside Wall Thickness Minimum CLR Hex Center Former Counterbend Die Size Diameter Sch. / Inches Inches / Millimeter Shaft Part# Part# ¼.520 40.088 1.4 36 153R036P0250 155P0250 ⅜.680 40.091 1.4 36 153R036P0375 155P0375 ⅜.680 10.065 2.2 56 153R056P0375 155P0375 ½.840 40.109 1.8 46 153R046P0500 155P0500 ½.840 10.083 2.2 56 153R056P0500 155P0500 ½.840 5.065 2.6 67 153R067P0500 155P0500 ¾ 1.050 40.113 2.2 56 40mm 153R056P0750 155P0750 ¾ 1.050 10.083 2.6 67 153R067P0750 155P0750 ¾ 1.050 5.065 3.2 82 153R082P0750 155P0750 1 1.315 40.133 2.6 67 153R067P1000 155P1000 1 1.315 10.109 3.2 82 153R082P1000 155P1000 1 1.315 5.065 4.4 112 153R112P1000 155P1000 1¼ 1.660 40.140 3.5 90 153R090P1250 155P1250 1¼ 1.660 40.140 3.9 100 153R100P1250 155P1250 1¼ 1.660 10.109 5.1 130 153R130P1250 155P1250 1¼ 1.660 5.065 5.9 150 153R150P1250 155P1250 1¼ 1.660 5.065 7.5 190 153R190P1250 155P1250 1½ 1.900 40.145 3.9 100 153R100P1500 155P1500 1½ 1.900 40.145 5.1 130 153R130P1500 155P1500 1½ 1.900 40.145 5.9 150 50mm 153R150P1500 155P1500 1½ 1.900 10.109 6.7 170 153R170P1500 155P1500 1½ 1.900 5.065 7.5 190 153R190P1500 155P1500 2 2.375 40.154 5.1 130 153R130P2000 155P2000 2 2.375 10.095 5.9 150 153R150P2000 155P2000 2 2.375 5.083 7.5 190 153R190P2000 155P2000 2½ 2.875 40.203 9.8 250 157R250P2500* 155P2500* 2½ 2.875 10.095 10.2 260 157R260P2500* 155P2500* 2½ 2.875 5.083 11.8 300 157R300P2500* 155P2500* 3 3.500 40.216 11.8 300 80mm 157R300P3000 155P3000 3 3.500 40.216 13.8 350 80mm 157R350P3000 155P3000 4 4.500 40.237 13.8 350 110mm 157R350P4000 152BP4000 *Counterbending die support 050E required when bending radii 225mm and larger All standard Ercolina counterbending dies are provided in bronze.
Special Application Pipe Counterbending Dies Steel Pipe Outside Counterbend Die Size Diameter Part# ⅜.675 155AP0375 ½.840 155AP0500 ¾ 1.050 155AP0750 1 1.315 155AP1000 1¼ 1.660 155AP1250 1½ 1.900 155AP1500 2 2.375 155AP2000 Steel used for heavy wall or abrasive application. Consult factory for tooling sizes not shown. Round Tube Information Minimum Achievable Center Line Radius with Standard Tooling Tube Wall Thickness Size.035.049.065.083.095.109.120.134 20 Ga. 18 Ga. 16 Ga. 14 Ga. 13 Ga. 12 Ga. 11 Ga. 10 Ga. ¼ 1.4 1.4 1.4 1.4 1.4 1.4.78.78 ⅜ 1.4 1.4.78.78.78.78.78.78 ½ 1.4 1.4 1 1 1 1 1 1 ⅝ 1.8 1.8 1.8 1.4 1.4 1.4 1.4 1.4 ¾ 2.6 2.6 2.6 1.8 1.8 1.8 1.8 1.8 ⅞ 2.6 2.6 2.2 1.8 1.8 1.8 1.8 1.8 1 3.2 3.2 2.6 2.2 2.2 2.2 2.2 2.2 1⅛ 3.2 3.2 3.2 2.6 2.2 2.2 2.2 2.2 1¼ 4.4 4.4 4.4 3.2 2.6 2.6 2.6 2.6 1⅜ 4.4 4.4 4.4 3.2 3.2 3.2 3.2 3.2 1½ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1⅝ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1¾ 6.7 6.7 5.1 3.9 3.9 3.9 1⅞ 7.5 5.9 5.1 3.9 3.9 3.9 2 7.5 7.5 5.9 4.7 4.7 4.7 2⅛ 7.5 7.5 5.9 5.1 5.1 4.7 2¼ 7.5 5.9 5.1 5.1 5.1 2⅜ 7.5 5.9 5.1 5.1 5.1 2½ 11.8 10.2 9.8 3 11.8 10.2 9.8 Polymer Pipe Outside Counterbend Die Size Diameter Part# ⅜.675 155NP0375 ½.840 155NP0500 ¾ 1.050 155NP0750 1 1.315 155NP1000 Steel with Polymer Insert 1¼ 1.660 155SP1250 1½ 1.900 155SP1500 2 2.375 155SP2000 Polymer recommended for materials with a polished finish such as stainless and aluminum. Refer to Pages 2-3 for Machine Capacities - 25 -
Tooling for Round Tube Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# ¼.250.035 1.4 36 153R036T0250 154T0250 ⅜.375.035 1.4 36 153R036T0375 154T0375 ½.500.035 1.4 36 153R036T0500 154T0500 ⅝.625.083 1.4 36 153R036T0625 154T0625 ⅝.625.035 1.8 46 153R046T0625 154T0625 ¾.750.083 1.8 46 153R046T0750 154T0750 ¾.750.065 2.2 56 153R056T0750 154T0750 ¾.750.035 2.6 67 153R067T0750 154T0750 ⅞.875.083 1.8 46 153R046T0875 154T0875 ⅞.875.065 2.2 56 153R056T0875 154T0875 ⅞.875.035 2.6 67 40mm 153R067T0875 154T0875 1 1.000.083 2.2 56 153R056T1000 154T1000 1 1.000.065 2.6 67 153R067T1000 154T1000 1 1.000.035 3.2 82 153R082T1000 154T1000 1⅛ 1.125.095 2.2 56 153R056T1125 154T1125 1⅛ 1.125.083 2.6 67 153R067T1125 154T1125 1⅛ 1.125.035 3.2 82 153R082T1125 154T1125 1¼ 1.250.095 2.6 67 153R067T1250 154T1250 1¼ 1.250.083 3.2 82 153R082T1250 154T1250 1¼ 1.250.035 4.4 112 153R112T1250 154T1250 1⅜ 1.375.083 3.2 82 153R112T1375 154T1375 1⅜ 1.375.035 4.4 112 153R112T1375 154T1375 1½ 1.500.109 3.5 90 50mm 153R090T1500 154T1500 1½ 1.500.083 3.9 100 50mm 153R100T1500 154T1500 1½ 1.500.083 4.4 112 40mm 156R100T1500 154T1500 1½ 1.500.065 5.1 130 153R130T1500 154T1500 1½ 1.500.049 5.9 150 153R150T1500 154T1500 1½ 1.500.035 6.7 170 156R170T1500 154T1500 1½ 1.500.035 7.5 190 153R190T1500 154T1500 1⅝ 1.625.109 3.5 90 153R090T1625 154T1625 1⅝ 1.625.083 3.9 100 153R100T1625 154T1625 1⅝ 1.625.065 5.1 130 153R130T1625 154T1625 1⅝ 1.625.049 5.9 150 153R150T1625 154T1625 1⅝ 1.625.035 6.7 170 156R170T1625 154T1625 1⅝ 1.625.035 7.5 190 153R190T1625 154T1625 1¾ 1.750.109 3.9 100 153R100T1750 154T1750 1¾ 1.750.095 5.1 130 153R130T1750 154T1750 1¾ 1.750.095 5.9 150 153R150T1750 154T1750 1¾ 1.750.065 6.7 170 50mm 153R170T1750 154T1750 1¾ 1.750.035 7.5 190 156R190T1750 154T1750 1⅞ 1.875.109 3.9 100 153R100T1875 154T1875 1⅞ 1.875.095 5.1 130 153R130T1875 154T1875 1⅞ 1.875.083 5.9 150 156R150T1875 154T1875 1⅞ 1.875.065 6.7 170 153R170T1875 154T1875 1⅞ 1.875.035 7.5 190 153R190T1875 154T1875 2 2.000.109 4.7 120 153R120T2000 154T2000 2 2.000.109 5.1 130 156R130T2000 154T2000 2 2.000.095 5.9 150 153R150T2000 154T2000 2 2.000.083 6.7 170 156R170T2000 154T2000 2 2.000.065 7.5 190 153R190T2000 154T2000 2⅛ 2.125.134 4.7 120 153R120T2125 154T2125 2⅛ 2.125.109 5.1 130 153R130T2125 154T2125 - Continued on next page - - 26 -
Tooling for Round Tube - Continued from previous page - Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# 2⅛ 2.125.083 5.9 150 153R150T2125 154T2125 2⅛ 2.125.083 6.7 170 156R170T2125 154T2125 2⅛ 2.125.065 7.5 190 153R190T2125 154T2125 2¼ 2.250.109 5.1 130 153R130T2250 154T2250 2¼ 2.250.095 5.9 150 153R150T2250 154T2250 2¼ 2.250.083 6.7 170 156R170T2250 154T2250 2¼ 2.250.083 7.5 190 153R190T2250 154T2250 2⅜ 2.375.109 5.1 130 153R130T2375 154T2375 2⅜ 2.375.095 5.9 150 50mm 153R150T2375 154T2375 2⅜ 2.375.083 6.7 170 156R170T2375 154T2375 2⅜ 2.375.083 7.5 190 153R190T2375 154T2375 2½ 2.500.083 8.9 225 157R225T2500* 154T2500* 2½ 2.500.083 9.8 250 157R250T2500* 154T2500* 2½ 2.500.065 10.2 260 157R260T2500* 154T2500* 2½ 2.500.049 11.8 300 157R300T2500* 154T2500* 3 3.000.156 9.8 250 157R250T3000* 154T3000* 3 3.000.109 10.2 260 157R260T3000* 154T3000* 3 3.000.083 11.8 300 157R300T3000* 154T3000* 3½ 3.500.216 11.8 300 80mm 157R300P3000 155P3000 3½ 3.500.216 13.8 350 80mm 157R350P3000 155P3000 *Counterbending die support 050E required when bending radii 225mm and larger Polished Tooling for Round Tube Special Order* Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# 1 1.000.065 2.6 67 153R067T1000SP 154T1000SP 1 1.000.035 3.2 82 153R082T1000SP 154T1000SP 1¼ 1.250.083 3.2 82 153R082T1250SP 154T1250SP 1¼ 1.250.035 4.4 112 40mm 153R112T1250SP 154T1250SP 1⅜ 1.375.083 3.2 82 153R112T1375SP 154T1375SP 1⅜ 1.375.035 4.4 112 153R112T1375SP 154T1375SP 1½ 1.500.065 5.1 130 153R130T1500SP 154T1500SP 1½ 1.500.049 5.9 150 153R150T1500SP 154T1500SP 1½ 1.500.035 6.7 170 156R170T1500SP 154T1500SP 1½ 1.500.035 7.5 190 153R190T1500SP 154T1500SP 1⅝ 1.625.049 5.9 150 153R150T1625SP 154T1625SP 1⅝ 1.625.035 6.7 170 156R170T1625SP 154T1625SP 1⅝ 1.625.035 7.5 190 153R190T1625SP 154T1625SP 1¾ 1.750.095 5.9 150 50mm 153R150T1750SP 154T1750SP 1¾ 1.750.065 6.7 170 153R170T1750SP 154T1750SP 1¾ 1.750.035 7.5 190 153R190T1750SP 154T1750SP 2 2.000.095 5.9 150 153R150T2000SP 154T2000SP 2 2.000.083 6.7 170 156R170T2000SP 154T2000SP 2 2.000.065 7.5 190 153R190T2000SP 154T2000SP *Recommended for materials with a polished finish such as stainless and aluminum. All standard Ercolina counterbending dies are provided in bronze. Optional polymer counterbending dies available on request. Consult factory for tooling sizes not shown. - 27 -
Tooling for Square Tube Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# ⅜.375.065 1.4 36 1582AR0360375 1591A0375 ⅜.375.049 1.8 46 1582AR0460375 1591A0375 ½.500.065 1.4 36 1582AR0360500 1591A0500 ½.500.049 1.8 46 1582AR0460500 1591A0500 ⅝.625.065 1.4 36 1582AR0360625 1591A0625 ⅝.625.049 1.8 46 1582AR0460625 1591A0625 ⅝.625.035 2.6 67 1583AR0670625 1591A0625 ¾.750.120 1.8 46 40mm 1582AR0460750 1591A0750 ¾.750.065 2.6 67 1583AR0670750 1591A0750 ⅞.875.120 2.6 67 1583AR0670875 1591A0875 ⅞.875.065 3.2 82 1583AR0820875 1591A0875 ⅞.875.049 4.4 112 1586AR1120875 1591A0875 1 1.000.120 3.0 76 1583AR0761000 1591A1000 1 1.000.120 3.2 82 1583AR0821000 1591A1000 1 1.000.083 3.9 100 50mm 1585AR1001000 1591A1000 1 1.000.078 4.4 112 40mm 1586AR1121000 1591A1000 1 1.000.065 5.1 130 1587AR1301000 1591A1000 1 1.000.049 5.9 150 1588AR1501000 1591A1000 1¼ 1.250.120 5.1 130 1587AR1301250 1591A1250 1¼ 1.250.109 5.9 150 1588AR1501250 1591A1250 1¼ 1.250.095 6.6 170 1589AR1701250 1591A1250 1¼ 1.250.083 7.4 190 50mm 15810AR1901250 1591A1250 1½ 1.500.120 5.9 150 1588AR1501500 1591A1500 1½ 1.500.109 6.6 170 1589AR1701500 1591A1500 1½ 1.500.095 7.4 190 15810AR1901500 1591A1500 2 2.000.120 5.9 150 1588AR1502000 1591A2000 2 2.000.109 6.6 170 1589AR1702000 1591A2000 2 2.000.095 7.4 190 15810AR1902000 1591A2000 Large materials may slip slightly during bend cycle. Consult factory for tooling sizes not shown. Refer to Pages 2-3 for Machine Capacities Tube CLR Min. Center Former Counterbend Die Size Wall Part # Part # ½ 1.8.049 1582AR0460500 1591A0500 ¾ 2.6.065 1583AR0670750 1591A0750 1 3.2.120 1583AR0821000 1591A1000 1¼ 5.1.120 1587AR1301250 1591A1250 1½ 5.9.120 1588AR1501500 1591A1500 Tube Kit only Part# TUBEKITSQ1-28 - Tooling design may vary.
Rotary Draw Accessories Counterbending Die Supports Counterbending die support bracket required when bending radii 225mm and larger. Part# 050E Roller Counterbending Dies Part# 050I from ⅜ to 2⅜ Part# 050J from 2½ to 3 MUST SPECIFY MATERIAL DIAMETER WHEN ORDERING Available for round and square profiles, roller dies are recommended when bending high tensile materials, solids, heavy wall profiles and rusted material. Note: Roller dies must be positioned a minimum of 2½ from face of center former; failure to do so will cause machine damage. Not recommended for 180 degree bends. Rotary Draw Tie Bar Accessory Part# 030TIEBAR For use on 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender. Tie bar accessory should always be used when bending heavy wall profi les and solid materials. Bend and shape solid plate, bar stock and rod to tight radii. Adapts to Ercolina rotary draw benders: 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender. Bending Lubricant Recommended for non-mandrel, mandrel and roll bending applications. Ercolina s lubricant improves bend quality, reduces material drag while extending tooling life. Part# Description 810 One (1) 12 ounce can 811 Nine (9) 12 ounce cans Profile Folding - Bending Attachment Part# 051 Material Capacities Material Maximum Round solids ⅝ 3 16 Rectangular flat solids 3 16 x 4 Solid square ⅝ x 5 16 ⅝ Angle Iron 5 2 x 16 Cap Rail Tooling Available by special order only for 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender. - 29 -
A40-P TWO AXIS POSITIONER Consistency - Repeatability Increased Profitability Y Linear Distance Features Manually controls accurate linear (Y) advancement and rotational (B) plane of bend Reduces operating handling and labor costs Helps eliminates unnecessary material scrap Previous layout and design experience not required Adapts to Ercolina 030 Mega Bender, TB76, TB60, 050KD, 060 Super Bender and SB48 machines Pneumatic work holding chuck secures material and rotates 0-360 Chuck activation valve conveniently positioned near operator and machine controls Includes: four (4) sets of chuck jaws for material ½ to 2⅜, six (6) adjustable linear and rotary chuck stops Optional 5 and 20 tables quoted on request Ideal for repetitive parts and left & right mirror images Note: Positioner not intended for solid profiles Special order positioning tables available accommodate material to 20 length. B Bend Rotation C Bend Angle Part# A40-P Accommodates parts to 10 length Dimensions & Specifications Height 43 Length 110 Width 32 Material Capacity ½ ~ 2⅜ Through Spindle (Max.) 1 O.D. Chuck Rotation 360 Weight 180 lbs. Optional Digital Readout of linear and rotational bends Use Ercolina's Super Bend-Tech SE software with the A40-P Two Axis Positioner to quickly layout and produce drawings for bending applications! - 30 -
Bending Software Quickly layout and produce drawings for bending applications! Ideal for use with A40-P two axis positioner. Features Reduce layout cost Eliminate unnecessary material scrap Previous layout and design experience not required Mouse pick points allow dimension placement Dimension with decimals or fractions Save part program files for later use Information material data base included Basic Simulator CLR or inside radius (adjustable for each bend) Create printable dimensioned model, shaded model, flat layout & title block Flat layout of cut length & bending locations Can be dimensioned from start of bend, end of bend & center of bend, or either direction Print includes bending data such as bend angles, CLR or inside radius, rotation angle & bend order Preferences: color, text size & arrow size are saved Hand Rail in user definable data bases Verifi es suffi cient material is available for bending process Provides spring back bend angle Extra checking tools provided to verify part validity Allows multiple dies to be used on the same part Graphical layout interface provided Advanced LRA Length, Rotation & Angle design interface Powerful reverse engineering feature Inch to metric conversion Modules included: LRA Module: transfers any part into XYZ data when entering LRA information into Custom Part interface; XYZ data available Railing Module: includes hand railing template and a chord window for large radius bending Import Module: Cad Import/Export Module allows.dxf and.dwg 3D fi les to be imported and will export XYZ fi les via.dxf Estimating Module: Helps defi ne project cost CD-ROM Windows 98 or higher required Part# BENSW-SUPER Assembly Drawing - 31 -
ANGLE ROLLS- SECTION BENDERS C CE35, CE40, ER60H3, CE50 & ER76H3 Symmetrical Bending Part# CE35 Capacity: 1½ Sch. 40 Pipe 1½ Angle Iron Dimensions & Specifications Features Bending speeds 20% faster than competitive machines Universal tooling set included with each machine Forged roll shafts precision ground and fitted for maximum performance and minimal deflection Heavy duty structure and rigid components for high section modulus ratings Reinforced engineered mainframe design proven to outperform competitive models Patented by Ercolina simultaneous downfeed and roll movement to minimize deformation Programmable touchpad controls with digital center roll positioning display 40H3-50H3 hydraulic machine with memory storage with eight (8) individual programs and unlimited passes Remote pendent with low voltage controls and foot pedal switch Threaded roll shafts with micrometric flange adjustment helps eliminate spacer usage Inline direct drive roll shaft system Optional Anti-twist correction system for angle iron Leg In applications One (1) year limited warranty Model CE35 CE40MR3 CE40H3 Roll Shaft Diameter 40mm 40mm 40mm Center Roll Positioning Manual Manual with patented Hydraulic torque multiplier 10 Tons Pipe Capacity 1½ Sch. 40 2 Sch. 40 2 Sch. 40 Angle Capacity 1½ x 1½ x ¼ 2 x 2 x ¼ 2 x 2 x ¼ Universal Tooling Included - 6⅝ O.D. Included - 6⅝ O.D. Included - 6⅝ O.D. Programming NA NA NC - Touchpad Number of Programs NA NA 8 Shaft Speed 6-12 RPM 10 RPM 10 RPM Distance between Shafts 11⅜ 10⅝ 10⅝ Drive Motor ¾ hp into planetary 1½ hp into planetary 1½ hp into planetary Operating Position Horizontal or Vertical Horizontal or Vertical Horizontal or Vertical Angle Twist Correction Optional Optional Optional Control Tower Yes Yes Yes Operating Voltage 220V 1ph **220V or 440V 3ph 220V or 440V 3ph Dimensions (Length, Width, Height) 27½ x 25½ x 59 39 x 26 x 59 39 x 26 x 50 Shipping Weight 480 lbs. 763 lbs. 850 lbs. * Capacity based on mild steel with machine in Low bending speed ** Single phase machines available *** 3 phase machines can be used with minimum 5hp rotary phase converter - 32 -
MANUAL U.S. Patent 5,970,770; 6,173,598 MX Patent 209183 Part# CE40MR3 Capacity: 2 Sch. 40 Pipe 2 Angle Iron HYDRAULIC U.S. Patent 5,970,770; 6,173,598 MX Patent 209183 Part# CE50H3 Capacity: 2½ Sch. 40 Pipe 2½ Angle Iron ER60H3 CE50MR3 CE50H3 ER76H3 40mm 50mm 50mm 50mm Hydraulic Manual with patented Hydraulic Hydraulic 10 Tons torque multiplier 12 Tons 12 Tons *2 Sch. 40 2½ Sch. 40 2½ Sch. 40 *2½ Sch. 40 *2 x 2 x ¼ 2½ x 2½ x ¼ 2½ x 2½ x ¼ *2½ x 2½ x ¼ Included - 6⅝ O.D. Included - 7 O.D. Included - 7 O.D. Included - 7 O.D. NC - Touchpad NA NC - Touchpad NC - Touchpad 1 NA 8 1 10-20 RPM 9 RPM 9 RPM 9-18 RPM 10⅝ 11-7/8 11-7/8 11-7/8 1½ hp into planetary 2½ hp into planetary 2½ hp into planetary 2½ hp into planetary Horizontal or Vertical Horizontal or Vertical Horizontal or Vertical Horizontal or Vertical Optional Optional Optional Optional Yes Yes Yes Yes 220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph 39 x 26 x 50 45 x 29 x 61 45 x 29 x 52 45 x 29 x 52 1039 lbs. 1056 lbs. 1100 lbs. 1100 lbs. Refer to Pages 38-39 for Minimum Radius Guide - 33 -
ANGLE ROLLS- SECTION BENDERS CE100 & CE70 CE100 Bends 6 Tube 4 Angle Iron Three axis adjustable hydraulic twist correctors. U.S. Patent 5,970,770; 6,173,598 MX Patent 209183 Part# CE100H3-RLI Capacity: 4 Sch. 40 Pipe 4 Angle Iron Features Bending speeds 20% faster than competitive machines Forged roll shafts precision ground and fitted for maximum performance and minimal deflection Heavy duty structure and rigid components for high section modulus ratings Reinforced engineered mainframe design proven to outperform competitive models Patented by Ercolina simultaneous downfeed and roll movement minimizes deformation Programmable touchpad controls with digital center roll positioning display Universal tooling set included with each machine Memory storage with eight (8) individual programs and unlimited passes Remote control pendent with low voltage controls and foot pedal switch Threaded roll shafts with micrometric flange adjustment helps eliminate spacer usage Inline direct drive roll shaft system Three axis hydraulic anti-twist system for angle iron Leg In applications (manual on CE70 - hydraulic optional) One (1) year limited warranty Dimensions & Specifications Model CE100H3-RLI Roll Shaft Diameter 100mm Center Roll Positioning Hydraulic - 30 Tons Max. Pipe Capacity 4 Sch. 40 Max. Angle Capacity 4 x 4 x ½ Universal Tooling Included - 12⅝ O.D. Programming NC - Touchpad Number of Programs 8 Roll Shaft Speed 6 RPM Operating Position Horizontal or Vertical Twist Correction Yes / 3 Axis Hydraulic Control Tower Yes w/joystick Operating Voltage 220-440V 3ph Drive Motor Upper (1) 2½ hp into planetary Drive Motor Lower (2) 2 hp into planetary Hydraulic Pump 2.6 hp Distance between Shafts 19¼ Section Modulus 90 cm³ Dimensions (Length, Width, Height) 66 x 58 x 83 Shipping Weight 5500 lbs. * Machines with hydraulic twist correction available ** 3 phase machines can be used with minimum 15 hp rotary phase converter - 34 -
CE70 Bends 3 Pipe 3 Angle Iron Part# CE70H3 Capacity: 3 Sch. 40 Pipe 3 Angle Iron Symmetrical Bending International Patent Application PCT/IT 01/00381 Programmable control of center roll. CE70H3-RLI w/hydraulic 3 Axis Twist CE70 w/manual 3 Axis Twist 70mm 70mm Hydraulic - 16 Tons Hydraulic - 16 Tons 3 Sch. 40 3 Sch. 40 3 x 3 x ⅜ 3 x 3 x ⅜ Included - 9.5 O.D. Included - 9.5 O.D. NC - Touchpad NC - Touchpad 8 8 8 RPM 8 RPM Horizontal or Vertical Horizontal or Vertical 3 Axis Hydraulic Mechanical Yes w/joystick Yes w/joystick **220-440V 3ph **220-440V 3ph 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 2.6 hp 2.6 hp 15 15 35 cm³ 35 cm³ 54 x 43 x 57 54 x 43 x 57 3100 lbs. 2860 lbs. Refer to Pages 38-39 for Minimum Radius Guide - 35 -
ANGLE ROLLS- SECTION BENDERSERS CE70H3DP Double Pinch Pre-bending and Rolling Steps DOUBLE PINCH 1. Pinch material between lower and top roll. Material feeds from either direction. Part# CE70H3DP Capacity: 3 Sch. 40 Pipe 3 Angle Iron Dimensions & Specifications 2. Move other lower roll to correct bend position; begin feeding material. Model CE70H3DP Roll Shaft Diameter 70mm Center Roll Positioning Hydraulic - 16 Tons Max. Pipe Capacity 3 Sch. 40 Max. Angle Capacity 3 x 3 x ⅜ Universal Tooling Included - 9.5 O.D. Programming NC - Touchpad Number of Programs 100 Roll Shaft Speed Variable to 10 RPM Operating Position Horizontal or Vertical Twist Correction Manual Control Tower Yes Operating Voltage **220V-440V 3ph Drive Motor Upper (1) Independent Inverter Drive Each Axis Drive Motor Lower (2) Independent Inverter Drive Each Axis Hydraulic Pump 5.25 hp Distance between Shafts Variable Section Modulus 35 cm³ Dimensions (Length, Width, Height) 32 x 45 x 46 Shipping Weight 4400 lbs. * Machines with hydraulic twist correction available ** 3 phase machines can be used with minimum 15 hp rotary phase converter 3. Continue feeding until end of material reaches lower roll. 4. Switch position of lower rolls and pinch material with other lower roll. 5. Continue feeding until end of material is between top and lower rolls. Features Ideal for pre-bend applications; allows material to feed from either direction Programmable and independent movement of lower drive rolls Touch screen control with digital readouts of each shaft position Dual axis movement reduces tag end length material scrap Independent axis movement provides for asymmetrical bending and straight infeed of workpiece All three rolls are individually driven by planetary auto compensating speed reducers for positive feed and effi cient torque transmission Patented by Ercolina simultaneous downfeed and roll movement minimizes deformation Universal tooling set included with each machine USB memory storage with unlimited programs and passes Remote control pendent with low voltage controls and joystick deadman control Threaded roll shafts with micrometric fl ange adjustment helps eliminate spacer usage Forged roll shafts precision ground and fi tted for maximum performance and minimal defl ection Heavy duty structure and rigid components for high section modulus ratings Reinforced engineered mainframe, design proven to outperform competitive models Horizontal or vertical operation Optional three axis hydraulic anti-twist system available One (1) year limited warranty Symmetrical Bending Asymmetrical Bending - 36 - Refer to Pages 38-39 for Minimum Radius Guide
Universal Tooling Sets All Ercolina angle roll-section bending machines include universal tooling sets. Universal tooling adjust easily to bend the following profiles. Part# C4ST C5ST Description CE40-ER60H3 ~ Universal tooling set CE50-ER76H3 ~ Universal tooling set T- channel Rectangles Modular Tooling Sets Modular tooling sets support profiles, maintain smooth radius edges and reduce sharp knife-like edges. Part# Angles / Rounds Description Squares C- channel C4RC C5RC C70RC C100RC CE35-CE40-ER60H3 ~ 6 flanges and 6 spacers CE50-ER76H3 ~ 6 flanges and 9 spacers CE70 ~ 6 flanges and 9 spacers CE100 ~ 6 flanges and 9 spacers - 37 -
Minimum Radius Guide On Mild Steel Material - 38 - Pipe Tube Profile Type Square Tube Rectangular Tube Hard way Rectangular Tube Easy way Round solid Square solid Rectangular solid Hard way Rectangular solid Easy way Angle Leg Out Angle Leg In C Leg Out C Leg In C Leg Up CE35 CE40 - ER60 Profile Min. CLR Profile Min. CLR Dimensions Inches Wall Dimensions Inches Wall ½ 6.109 ½ 6.109 1 10.133 1 10.133 1¼ 16.140 2 18.154 1 6.120 1 6.120 1½ 10.120 1⅜ 8.120 2 16.095 2¾ 24.049 ¾ 9.065 ¹³ 16 x ¹³ 16 6.065 1½ 18.120 1 9 16 x 1 9 16 16.083 2 x 2 24 ⅜ x 1 8.065 1³ 16 x 7 16 6.065 ⅝ x 1¼ 15.095 1 9 16 x ¹³ 16 18.095 2 x 1 24.095 ⅜ x 1 10.065 1³ 16 x 7 16 8.078 ⅝ x 1¼ 18.095 2 x 1 20.095 2½ x 1³ 16 32.095 ¾ 4 NA ¾ 4 NA 1³ 16 10 NA ⅝ 4 NA ⅝ 4 NA 1 8 NA 1 8 NA 1³ 16 10 NA ⅜ x 1¼ 4 NA 1½ x 7 16 4 NA ⅜ x 1½ 8 NA 2 x 5 16 10 NA 2 x 7 16 18 NA ⅜ x 1¼ 6 NA 1³ 16 x 7 16 6 NA ⅜ x 1½ 8 NA 2½ x ⅝ 8 NA 3⅛ x ⅝ 24 NA 1 x 1 8.125 1 x 1 8.156 1½ x 1½ 16.125 1½ x 1½ 12.120 2 x 2 16.236 1 x 1 10.125 1³ 16 x 1³ 16 10.120 1½ x 1½ 18.125 1 x 1 14.156 2 x 2 28.236 1¼ x ½ 8.156 1³ 16 x ⅝ 6.156 2 x 1³ 16 14.236 1½ x ¾ 8.156 1 9 16 x ¹³ 16 6.203 2½ x 1³ 16 14.236 1¼ x ½ 12.156 1³ 16 x ⅝ 12.156 2 x 1 18 1. Capacities based on mild grade material, number of bending passes may vary. 2. Tie Bar accessory required for bending large profiles. 3. Two roll drive machines increase minimum CLR. 4. ER60-76 capacities based on low bending speed, high speed may reduce machine capacity.
Ercolina Angle Rolls- Section Benders CE50 - ER76 CE70 CE100 Profile Min. CLR Profile Min. CLR Profile Min. CLR Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall ¾ 6.113 ½ 8.109 3 24.216 2 12.154 3 24.216 4 32.237 2½ 16.203 1 6.120 ⅞ 8.065 1³ 16 10.079 2½ 20.203 4 47.120 4¾ 40.157 3⅛ 24.083 5 9 16 71.125 ¹³ 16 x ¹³ 16 6.083 1 x 1 8.065 1¹³ 16 x 1¹³ 16 10.079 2 x 2 20.120 3 x 3 47.120 4 x 4 63.157 2½ x 2½ 30.120 1 x 7 16 6.083 1¼ x ⅝ 8.065 1¼ x ⅝ 12.079 2½ x 1 9 16 18.120 4 x 2 82.120 4 x 2 82.157 3⅛ x 1¹³ 16 34.120 1³ 16 x ⅝ 6.083 1¼ x ⅝ 8.065 1¼ x ⅝ 12.079 2½ x 1 9 16 24.120 4¾ x 1⅝ 47.160 4 x 2 79.157 3⅛ x 1³ 16 32.120 ¹³ 16 4 NA 1¼ 6 NA ½ 8 NA 1 9 16 10 NA 2⅜ 16 NA 2⅜ 20 NA ⅝ 4 NA 1¼ 6 NA ½ 12 NA 1³ 16 8 NA 2 16 NA 2⅜ 20 NA 1 9 16 10 NA ¹³ 16 x 7 16 6 NA 1¼ x 1¼ 8 NA 1¼ x ¼ 10 NA 2 x ½ 8 NA 3½ x ⅜ 32 * NA 4¾ x ¾ 36 * NA 2½ x ½ 18 NA *see below *see below 2 x 7 16 6 NA 1¼ x ⅜ 8 NA 2 x ⅜ 10 NA 4 x ⅝ 8 NA 5½ x 1¼ 16 NA 8 x 1³ 16 30 NA 4 x ¹³ 16 24 NA 1 x 1 8.156 1¼ x 1¼ 10.160 1¼ x 1¼ 10.187 2 x 2 12.236 3¼ x 3¼ 24.375 3¼ x 3¼ 20.500 2½ x 2½ 16.236 4 x 4 24.500 1 x 1 8.120 1¼ x 1¼ 10.160 1¼ x 1¼ 10.187 2 x 2 12.236 3¼ x 3¼ 32.375 3¼ x 3¼ 20.500 2½ x 2½ 30.236 4 x 4 24.500 1³ 16 x ⅝ 6.156 1¼ 12.125 1 9 16 x 1⅜ 10.187 3⅛ x 1¹³ 16 12.236 6¼ 24.250 8¾ x 3⅛ 59.375 1 9 16 x ¹³ 16 6.203 1¼ 12.125 1 9 16 x 1⅜ 10.187 3⅛ x 1¹³ 16 12.236 6¼ 24.250 8¾ x 3⅛ 59.375 1³ 16 x ⅝ 12.156 1¼ 10.060 1³ 16 x 1 9 16 10.157 2½ x 1³ 16 20.236 2⅜ 28.125 4 x 2 39.250 Consult CML USA, Inc. Ercolina with application questions. - 39 -
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com Angle Roll-Section Bender Tube Tooling Sets Size Decimal CE35 - CE40 - ER60H3 CE50 - ER76H3 CE70 CE100 ¼.250 C401T0250 C501T0250 NA NA ⅜.375 C401T0375 C501T0375 NA NA ½.500 C401T0500 C501T0500 NA NA ⅝.625 C401T0625 C501T0625 NA NA ¾.750 C401T0750 C501T0750 NA NA ⅞.875 C401T0875 C501T0875 NA NA 1 1.000 C401T1000 C501T1000 NS* NS* 1⅛ 1.125 C401T1125 C501T1125 NS* NS* 1¼ 1.250 C401T1250 C501T1250 NS* NS* 1⅜ 1.375 C401T1375 C501T1375 NS* NS* 1½ 1.500 C401T1500 C501T1500 NS* NS* 1⅝ 1.625 C401T1625 C501T1625 NS* NS* 1¾ 1.750 C401T1750 C501T1750 NS* NS* 1⅞ 1.875 C401T1875 C501T1875 NS* NS* 2 2.000 C401T2000 C501T2000 C70T2000 C100T2000 2⅛ 2.125 C401T2125 C501T2125 NS* NS* 2¼ 2.250 C401T2250 C501T2250 NS* NS* 2⅜ 2.375 C401T2375 C501T2375 NS* NS* 2½ 2.500 C401T2500 C501T2500 C70T2500 C100T2500 2¾ 2.750 C401T2750 C501T2750 NS* NS* 3 3.000 NA C501T3000 C70T3000 C100T3000 3½ 3.500 NA NA C70T3500 C100T3500 4 4.000 NA NA NA C100T4000 * Not stocked. Special order - consult factory for delivery. Angle Roll-Section Bender Pipe Tooling Sets Size O.D. CE35 CE40 - ER60H3 CE50 - ER76H3 CE70 CE100 ¼.540 C401P0250 C401P0250 C501P0250 NA NA ⅜.675 C401P0375 C401P0375 C501P0375 C70P0375 C100P0375 ½.840 C4SPD2* C4SPD2* C5SPD2* C70P0500 C100P0500 ¾ 1.050 C4SPD1* C4SPD1* C5SPD1* C70P0750 C100P0750 1 1.315 C4SPD1* C4SPD1* C5SPD1* C70P1000 C100P1000 1¼ 1.660 C4SPD2* C4SPD2* C5SPD2* C70P1250 C100P1250 1½ 1.900 C401P1500 C401P1500 C501P1500 C70P1500 C100P1500 2 2.375 NA C401P2000 C501P2000 C70P2000 C100P2000 2½ 2.875 NA NA C501P2500 C70P2500 C100P2500 3 3.500 NA NA NA C70P3000 C100P3000 3½ 4.000 NA NA NA NA C100P3500 4 4.500 NA NA NA NA C100P4000 * - 40 - * Combination twin groove tool sets Consult factory for tooling sizes not shown.
Polymer Roll Tooling Sets Polymer tooling maintains material appearance reducing scratching and blemishes. Small Radius Tooling Adjustable tooling set for small radius bending applications. Tooling Material Capacities Profile Maximum Square solids ⅝ x ⅝ Rectangular solids ¾ x ¼ Rounds ⅝ T Stock ¾ x ¾ Polymer Pipe Tooling Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1 1.315 C401NP1000 C501NP1000 1¼ 1.660 C401NP1250 C501NP1250 1½ 1.900 C401NP1500 C501NP1500 2 2.375 C401NP2000 C501NP2000 2½ 2.875 NA C501NP2500 Polymer Tube Tooling Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1 1.000 C401NT1000 C501NT1000 1¼ 1.250 C401NT1250 C501NT1250 1½ 1.500 C401NT1500 C501NT1500 1¾ 1.750 C401NT1750 C501NT1750 2 2.000 C401NT2000 C501NT2000 2½ 2.500 C401NT2500 C501NT2500 Small Radius Tooling Part# C4RR fits CE35 - CE40 - ER60H3 Part# C5RR fits CE50 - ER76H3 Cap Rail & Profile Tooling Available by special order for CE35, CE40, ER60H3, CE50, ER76H3, CE70 & CE100 machines. Consult CML USA with specific profile and dimensions. www.ercolina-usa.com info@ercolina-usa.com - 41 -
Ornamental Metalworking Accessories Bar Twisting Device Part# CT4/2300 fits CE40 - ER60H3 ~ Part# CT5/2300 fits CE50 - ER76H3 Tooling included for bending small spiral tight radius rings. Scroll Curling Device Part# CR4A8 fits CE40 - ER60H3 ~ Part# CR5A8 fits CE50 - ER76H3 Ships standard with medium chain. Two in One Accessory: Includes tooling for Bar Twisting & Bending Small Radius Rings and Hoops Features Quickly adapts to CE40, ER60H3, CE50 and ER76H3 angle rolls to create custom components for ornamental gates, railing and more Twists balusters up to 1 square Heavy duty construction with over (7 ) of workable table length Electromechanical interface provided to control rotation and repeatability Self aligning chuck and quick release tailstock system for easy material changeover Features Quickly adapts to CE40, ER60H3, CE50 and ER76H3 ring rolls to produce ornamental scrollwork Curls up to ¼ x 2 mild steel Electromechanical interface provided to control exact rotation and repeatability Patented scroll pattern chain with removable links allows operator to select desired scroll pattern Scroll Chain Radius Chart Member SMALL Chain Part # CERCP MEDIUM Chain Part # CERCM LARGE Chain Part # CERCG Standard Min Max Min Max Min Max L No. of Spirals 3 16 x ⅜ ¼ x ¾ 3 16 x 3 16 ¼ x ¼ 3 16 ¼ 4⅜ 2 5 16 x ⅜ 5 16 x 1½ 5 16 x 5 16 ⅜ x ⅜ 5 16 5 16 4⅜ 3 ¼ x ⅜ ⅜ x 1 3 16 ¼ x ¼ ⅝ x ⅝ ¼ ⅝ 9⅞ 2-42 -
Angle Roll-Section Bender Accessories Tie Bar Accessory Recommended when bending large profiles or heavy wall material. Increases roll shaft rigidity and radii accuracy. Part# C5A2 fits CE40, ER60H3, CE50 and ER76H3 Anti Twist Device Required for Angle iron Leg In applications. Part# C5A4 fits CE35, CE40, ER60H3, CE50 and ER76H3 Fabricator's Measuring Set Radius & Degree Measuring Kit Part# KARC ELI-Soft Spiral Bending Kit For use with Large Spiral Bending Accessory. Ercolina's PC software helps eliminate costly guess work and material waste associated with spiral bending applications. Simply enter material size, rise and run; software calculates and recommends center roll positioning. Complete Kit includes ELI-Soft bending software, manual, short bow, long bow, and rotation gauge. Part# ELIKIT Large Spiral Bending Accessory Ideal for large pitch spiral bending applications. Material capacity 2 outside diameter. Part# CS5A11 fits CE40, ER60H3, CE50 and ER76H3 Part# CS7A11 fits CE70 Part# ARC-160 ARC-350 FWOC-001 FXC-025 Description of Kit Contents Chord Gauge 160 mm Chord Gauge 350 mm Digital Radius Gauge Digital Angle Degree Protractor - 43 -
ERA PRESS Programmable Tube and Pipe Swaging Machine and Metalworking Press - 44 - International Patent Application PCT/IT 01/00465 Part# EP25H2-V2 Dimensions & Specifications Model EP25H2-V2 EP45H2-V2 Folding Capacity Steel Flat Bar 5 x ½ 7⅞ x ½ Tube Diameter Max. Expansion / Reduction 3½ x.120 3½ x.120 Working Speed ½ ~ 1 sec. ½ ~ 1 sec. Programming Yes / Touchpad Yes / Touchpad Hydraulic Force 25 Tons 45 Tons Horizontal Press Yes Yes Maximum Stroke of Cylinder 6¾ 9⅞ Maximum Swage Depth 6 * 6 * Voltage Requirement 220V/440V 3ph 220V/440V 3ph Motor 3½ hp 50-60Hz 4½ hp 50-60Hz Motor Speed 3650 RPM 3650 RPM Height 48 50 Width 29½ 29½ Length 41 41 Shipping Weight 1550 lbs. 1850 lbs. * Swage depth greater than 4½ requires special tooling. Must be specified at time of order. ** Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. Features Expands and reduces tube and pipe ends Performs metalworking press operations Tooling available for tube flaring & flanging Square and rectangular tooling available Programmable touchpad control with backlit LCD display Heavy duty structure and rigid components Adjustable working speed and hydraulic force Quick change modular tooling Remote pendent with low voltage controls Programmable cylinder positioning Hydraulic material clamping system One (1) year limited warranty Tube Flanging Tube & Pipe Reducing and Expanding Metal Working Press Tooling sets sold separately.
ERA FORM Ornamental Metalworking Machine Versatile Bar Twister, Decorative Scrollwork, Metalworking Press Ships standard with medium chain. Additional attachment required to form mild steel bird cages. U.S. Patent 6.125.678; 6.189.359 MX Patent Pending 99-8978; 99-8979 Part# ET32/2000 Working Capacities Metalworking Press Square Bar ¾ x ¾ Solid Rounds ¾ Rectangular Solids 1½ x ⅜ Scrolling Square Bar ¾ x ¾ Solid Rounds ¾ Rectangular Solids 1½ x ⅜ Bar Twisting Square Bar 1⅜ x 1⅜ Square Bar Cluster 1 x 1 Rectangular Solids 1½ x ⅜ Tube & Pipe Bending Square Bar ¾ x ¾ Solid Rounds ¾ Pipe or Tube.120 wall 1 5 16 Bar twisting Decorative scroll work Features Metalworking press operations Tube and pipe bending SMALL Chain Part # EF35CP MEDIUM Chain Part # EF35CM LARGE Chain Part # EF35CG Programmable touchpad control panel with backlit display Ideal for custom or production applications Quick change modular tooling components Two speed motor with electronic braking for maximum repeatability and production Adjustable hydraulic force Low voltage controls Through spindle capability Heavy duty structure and rigid components Optional tube and pipe bending accessory One (1) year limited warranty Member Scroll Chain Radius Chart Standard Min Max Min Max Min Max L No. of Spirals 3 16 x ⅜ ¼ x ¾ 3 16 x 3 16 ¼ x ¼ 3 16 ¼ 4⅜ 2 5 16 x ⅜ ⅜ x 1½ 5 16 x 5 16 ⅜ x ⅜ 5 16 ⅜ 4⅜ 3 ¼ x ⅜ ⅜ x 1 3 16 ¼ x ¼ ¾ x ¾ ¼ ¾ 9⅞ 2 Dimensions & Specifications Model ET32/2000 Rotation Speed RPM 4.3 / 8.6 Programming Yes / Touchpad Hydraulic Force 5 Tons Horizontal Press Yes Maximum Radius 7⅞ Voltage Requirement 220V or 440V 3ph Motor 3 hp 50-60Hz Motor Speed 3650 RPM Height 48 Width 29½ Length 41 Shipping Weight 1100 lbs. * Contact CML USA for complete technical specifications. All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity. - 45 -
Universal Pipe & Tube Notchers - 46 - U.S. Patent Pending 10/293,345; 10/238.722 MX Patent Pending PA/A/2002/008908; PA/A/2002/011228 Part# EN180 Notch angles to 60 in pipe or tube up to 4½ in seconds, to a gap free fit ready for welding. Dimensions & Specifications Model EN180 EN100 Minimum Diameter 1 1 Maximum Diameter 4½ 3 Angle Range 0-60 0-60 Belt Size 7 x 79 4 x 76¾ Belt Speed 100 FPS 100 FPS Dust Extraction Powered Conventional Voltage Requirement 220V or 440V 3ph 220V or 440V 3ph Motor 5½ hp 50-60Hz 5½ hp 50-60Hz Motor RPM 3650 3650 Contact Wheel 5¼ optional NA Height 57 43 Width 24 22 Length 60 52 Shipping Weight 680 lbs. 425 lbs. Features Notch angles to 60 in pipe or tube up to 4½ Depending on model Replaces outdated notching methods of using hole saws, end mills, grinding wheels and flame cutting. Patented simultaneous infeed and crossfeed action extends belt life and reduces heat Uses premium abrasive belts for a wide range of materials including; carbon steel, stainless steel, Inconnel, chrome moly, aluminum and titanium Ideal for hand railing, chassis and roll cages, fences and gates, furniture frames, marine rails and arches, tubing and plumbing for restaurant and dairy Graduated vise 0-60 with vertical adjustment for offset angles Patented Quick Change roller system Converts to abrasive belt grinder with optional accessory Top mounted deburring surface Over 25 notcher rollers available Tool free belt changeover One (1) year limited warranty Part# EN100 Top Deburring Surface U.S. Patent Pending 10/293,345; 10/238.722 MX Patent Pending PA/A/2002/008908; PA/A/2002/011228
Notcher Rollers Tube Sizes Tube EN180 EN100 Size Roller Part# Roller Part# 1 EN180RT1000 EN100RT1000 1⅛ EN180RT1125 EN100RT1125 1¼ EN180RT1250 EN100RT1250 1⅜ EN180RT1375 EN100RT1375 1½ EN180RT1500 EN100RT1500 1⅝ EN180RT1625 EN100RT1625 1¾ EN180RT1750 EN100RT1750 2 EN180RT2000 EN100RT2000 2¼ EN180RT2250 EN100RT2250 2½ EN180RT2500 EN100RT2500 2¾ EN180RT2750 EN100RT2750 3 EN180RT3000 EN100RT3000 3½ EN180RT3500 NA 4 EN180RT4000 NA Pipe Sizes Pipe EN180 EN100 Size Roller Part# Roller Part# ¾ EN180RP0750 EN100RP0750 1 EN180RP1000 EN100RP1000 1¼ EN180RP1250 EN100RP1250 1½ EN180RP1500 EN100RP1500 2 EN180RP2000 EN100RP2000 2½ EN180RP2500 EN100RP2500 3 EN180RP3000 NA 3½ EN180RP3500 NA 4 EN180RP4000 NA Part# EN180NZ EN180C EN100BLT-76 EN180 & EN100 Grinding Belts Description 40 grit ~ 7 x 79 Aluminum Zirconium fits EN180 36 grit ~ 7 x 79 Heavy-Duty Ceramic fits EN180 40 grit ~ 4 x 76¾ Aluminum Zirconium fits EN100 EN100BLTCR-76 36 grit ~ 4 x 76¾ Heavy-Duty Ceramic fits EN100 For Serial No. 1006046 & Older: EN100BLT 40 grit ~ 4 x 79 Aluminum Zirconium fits EN100 EN100BLTCR 36 grit ~ 4 x 79 Heavy-Duty Ceramic fits EN100 Patented quick change roller system Patented simultaneous infeed and crossfeed table extends belt life and reduces heat. Belts sold in 10 piece sets - 47 -