W-300-AST Specifications DISTANCE TO REMOVE INTERNAL SOLIDS 5 3/4" 27 1/4" 4.5" 10" TO WATER SUPPLY 0.5" MALE CONNECTOR 25 1/8" 11" CONTAINER, MODEL GC-2, 11.6 QUART CAPACITY 11" FRONT VIEW 9 3/8" 12" 5 1/4" FEATURES BACK VIEW No strainers to empty manually. The Automatic Solids Transfer feature automatically pumps incidental solids around the system. Fully automatic self-cleaning cycle. Removes collected grease/oils from tank without any operator assistance. 3" PIPE / END Constructed of corrosion resistant materials suitable for installation in virtually any location. Comes complete with Grease Collection Container and 24 hour Time Control. * Note: Not intended for use with solids larger than 1" (25 mm) in diameter. The FS-1 or ILS-1 solids strainers are recommended for use ahead of the AST system for sites with solids greater than 1". TECHNICAL INFORMATION Materials: 16 Gauge, 304 Stainless Steel, Bright Finish Electrical: 115 VAC 60 Hz 1500 Watts (13 amps) Maximum Inlet Flow Rate: 30 GPM Number of Skimming Wheels: 2 Skimming Rate: 52.5 Pounds Per Hour Grease Retention Capacity: 60 Pounds Eductor Pump Operation Water Requirements: 5 GPM 7/04 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 1
W-300-AST Specifications INSTALLATION INFORMATION 2" DO... READ instruction manual included with system before doing anything. Install unit allowing for the minimum clearances shown. MINIMUM DISTANCE REQUIRED TO SERVICE HEATING ELEMENT 9 3/8" 1 7" 31-1/2" 4.5" INTERNAL FILTER ACCESS COVER SUMP CONTAINER 4" Provide a minimum 5 GPM, 50 PSI water supply for solids pump operation. Make sure the height above the Internal Strainer Access Cover is enough to remove the strainer. Make piping connections with rubber "No Hub" connectors. Keep outlet piping as straight as possible. Use only "sweep" connections. Install vent on outlet piping. Fill the tank with water before energizing the power to the motor and heater. PLAN VIEW DON'T... Install "P" trap on outlet connection of tank. (Note: the unit already has an internal gas trap). Reduce pipe size on outlet piping. Set Programmable Time Controllers for proper operating times. Note: Installations must comply with all applicable local, state, and national codes for your area. Job Specification: Grease and oil separator(s) shall be Thermaco BIG DIPPER automatic grease/oil recovery system with Automatic Solids Transfer as manufactured by Thermaco, Inc., Asheboro, North Carolina as noted on plans. Separator Specifications: Furnish and install Thermaco BIG DIPPER Model No. W-300-AST, bright finish type 304 stainless steel automatic self-cleaning grease and oil recovery separator(s) for floor mounted, partially recessed, or below floor installation, rated at 30 gallons per minute peak flow, 60 pounds of grease capacity and including as an integral part of the unit, 2 rotating gear hydrophobic wheel assemblies for automatic grease/oil removal, an integral flow control device, self-regulating enclosed electric immersion heater, a vessel vent, an integral gas trap, an integral programmable 24 hour multi-event time control, a field reversible grease/oil sump outlet pipe, quick release stainless steel lid clamps, a gasketted and fully removable 304 stainless steel lid with safety switch, a hinged lift out strainer access, one internal stainless steel filter basket for separation of coarse solids, an eductor transfer pump controlled by repeat cycle timer, and a separate grease and oils collection container. Eductor pump shall be supplied with a 0.5" male connector for attachment to facility-supplied water supply. Eductor pump shall be supplied with an integral atmospheric vacuum breaker. Electric assembly shall be tested to comply with pertinent sections of the Standards for Safety ANSI/UL 73 and/or ANSI/UL 1004. Skimmer electric motors shall be equipped with thermal overload protection with automatically resettable switch. 2 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 7/04
W-500-AST Specifications DISTANCE TO REMOVE 10" INTERNAL SOLIDS 5 3/4" 34" 4 1/2" 12 1/2" CONTAINER, MODEL GC-5, 18 QUART CAPACITY 12 1/2" TO WATER SUPPLY 0.5" MALE CONNECTOR 25 1/8" FRONT VIEW BACK VIEW 9 3/8" 12" 5 1/4" FEATURES No strainers to empty manually. The Automatic Solids Transfer feature automatically pumps incidental solids around the system. Fully automatic self-cleaning cycle. Removes collected grease/oils from tank without any operator assistance. 4" PIPE / END Constructed of corrosion resistant materials suitable for installation in virtually any location. Comes complete with Grease Collection Container and 24 hour Time Control. * Note: Not intended for use with solids larger than 1" (25 mm) in diameter. The FS-1 or ILS-1 solids strainers are recommended for use ahead of the AST system for sites with solids greater than 1". TECHNICAL INFORMATION Materials: 16 Gauge, 304 Stainless Steel, Bright Finish Electrical: 115 VAC 60 Hz 1500 Watts (20 amps) Maximum Inlet Flow Rate: 50 GPM Number of Skimming Wheels: 2 Skimming Rate: 52.5 Pounds Per Hour Grease Retention Capacity: 110 Pounds Eductor Pump Operation Water Requirements: 5 GPM 7/04 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 3
W-500-AST Specifications INSTALLATION INFORMATION DO... READ instruction manual included with system before doing anything. 4 5/8" Install unit allowing for the minimum clearances shown. 1 1/2" 14 1/2" 9 3/8" 7" 4 1/2" MINIMUM DISTANCE REQUIRED TO SERVICE HEATING ELEMENT INTERNAL FILTER ACCESS COVER 38 1/4" SUMP CONTAINER 4" Provide a minimum 5 GPM, 50 PSI water supply for solids pump operation. Make sure the height above the Internal Strainer Access Cover is enough to remove the strainer. Make piping connections with rubber "No Hub" connectors. Keep outlet piping as straight as possible. Use only "sweep" connections. Install vent on outlet piping. Fill the tank with water before energizing the power to the motor and heater. PLAN VIEW DON'T... Install "P" trap on outlet connection of tank. (Note: the unit already has an internal gas trap). Reduce pipe size on outlet piping. Set Programmable Time Controllers for proper operating times. Note: Installations must comply with all applicable local, state, and national codes for your area. Job Specification: Grease and oil separator(s) shall be Thermaco BIG DIPPER automatic grease/oil recovery system with Automatic Solids Transfer as manufactured by Thermaco, Inc., Asheboro, North Carolina as noted on plans. Separator Specifications: Furnish and install Thermaco BIG DIPPER Model No. W-500-AST, bright finish type 304 stainless steel automatic self-cleaning grease and oil recovery separator(s) for floor mounted, partially recessed, or below floor installation, rated at 50 gallons per minute peak flow, 110 pounds of grease capacity and including as an integral part of the unit, 2 rotating gear hydrophobic wheel assemblies for automatic grease/oil removal, an integral flow control device, self-regulating enclosed electric immersion heater, a vessel vent, an integral gas trap, an integral programmable 24 hour multi-event time control, a field reversible grease/oil sump outlet pipe, quick release stainless steel lid clamps, a gasketted and fully removable 304 stainless steel lid with safety switch, a hinged lift out strainer access, one internal stainless steel filter basket for separation of coarse solids, a eductor transfer pump controlled by repeat cycle timer, and a separate grease and oils collection container. Eductor pump shall be supplied with a 0.5" male connector for attachment to facility-supplied water supply. Eductor pump shall be supplied with an integral atmospheric vacuum breaker. Electric assembly shall be tested to comply with pertinent sections of the Standards for Safety ANSI/UL 73 and/or ANSI/UL 1004. Skimmer electric motors shall be equipped with thermal overload protection with automatically resettable switch. 4 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 7/04
W-750-AST Specifications DISTANCE TO REMOVE INTERNAL SOLIDS 9 3/8" 12" 5 1/4" 10" 2" PLUG 15" 1-1/2" DRAIN PLUG CONTAINER, MODEL GC-3, 22 QT CAPACITY 15" 4" PIPE / FRONT VIEW 5 3/4" 48" 4 1/2" END FEATURES 6 3/4" 12 5/8" OPTIONAL SUMP LOCATION BACK VIEW TO WATER SUPPLY 0.5" MALE CONNECTOR 25 1/8" No strainers to empty manually. The Automatic Solids Transfer feature automatically pumps incidental solids around the system. Fully automatic self-cleaning cycle. Removes collected grease/oils from tank without any operator assistance. TECHNICAL INFORMATION Materials: 16 Gauge, 304 Stainless Steel, Bright Finish Electrical: (2) Motor (2) Heaters, 208-240 VAC 60 Hz 3000 Watts (30 amps) total Maximum Inlet Flow Rate: 75 GPM Number of Skimming Wheels: 6 Skimming Rate: 138.6 Pounds Per Hour Grease Retention Capacity: 218 Pounds Eductor Pump Operation Water Requirements: 5 GPM Constructed of corrosion resistant materials suitable for installation in virtually any location. Comes complete with Grease Collection Container and 24 hour Time Control. * Note: Not intended for use with solids larger than 1" (25 mm) in diameter. The FS-1 or ILS-1 solids strainers are recommended for use ahead of the AST system for sites with solids greater than 1". 7/04 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 5
W-750-AST Specifications INSTALLATION INFORMATION DO... 4 5/8" 9 3/8" 14 1/2" 1 1/2" 7" 4 1/2" MINIMUM DISTANCE REQUIRED TO SERVICE HEATING ELEMENT INTERNAL FILTER ACCESS COVER DON'T... Install "P" trap on outlet connection of tank. (Note: the unit already has an internal gas trap). CONTAINER PLAN VIEW 52 1/4" 4" SUMP Reduce pipe size on outlet piping. READ instruction manual included with system before doing anything. Install unit allowing for the minimum clearances shown. Provide a minimum 5 GPM, 50 PSI water supply for solids pump operation. Make sure the height above the Internal Strainer Access Cover is enough to remove the strainer. Make piping connections with rubber "No Hub" connectors. Keep outlet piping as straight as possible. Use only "sweep" connections. Install vent on outlet piping. Fill the tank with water before energizing the power to the motor and heater. Set Programmable Time Controllers for proper operating times. Note: Installations must comply with all applicable local, state, and national codes for your area. Job Specification: Grease and oil separator(s) shall be Thermaco BIG DIPPER automatic grease/oil recovery system with Automatic Solids Transfer as manufactured by Thermaco, Inc., Asheboro, North Carolina as noted on plans. Separator Specifications: Furnish and install Thermaco BIG DIPPER Model No. W-750-AST, bright finish type 304 stainless steel automatic self-cleaning grease and oil recovery separator(s) for floor mounted, partially recessed, or below floor installation, rated at 75 gallons per minute peak flow, 218 pounds of grease capacity and including as an integral part of the unit, 6 rotating gear hydrophobic wheel assemblies for automatic grease/oil removal, an integral flow control device, self-regulating enclosed electric immersion heater, a vessel vent, an integral gas trap, an integral programmable 24 hour multi-event time control, a field reversible grease/oil sump outlet pipe, quick release stainless steel lid clamps, a gasketted and fully removable 304 stainless steel lid with safety switch, a hinged lift out strainer access, one internal stainless steel filter basket for separation of coarse solids, an eductor transfer pump controlled by repeat cycle timer, and a separate grease and oils collection container. Eductor pump shall be supplied with a 0.5" male connector for attachment to facility-supplied water supply. Eductor pump shall be supplied with an integral atmospheric vacuum breaker. Electric assembly shall be tested to comply with pertinent sections of the Standards for Safety ANSI/UL 73 and/or ANSI/UL 1004. Skimmer electric motors shall be equipped with thermal overload protection with automatically resettable switch. 6 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 7/04
W-1000-AST Specifications 10" DISTANCE TO REMOVE INTERNAL SOLIDS 9 3/8" 12" 5 1/4" 2" PLUG 16.5" 1-1/2" DRAIN PLUG CONTAINER, MODEL GC-3, 22 QT CAPACITY 16.5" 4" PIPE / FRONT VIEW END 6 13/1 60" 4 1/2" 6 3/4" 14 1/8" OPTIONAL SUMP LOCATION BACK VIEW TO WATER SUPPLY 0.5" MALE CONNECTOR 26 3/4" FEATURES No strainers to empty manually. The Automatic Solids Transfer feature automatically pumps incidental solids around the system. Fully automatic self-cleaning cycle. Removes collected grease/oils from tank without any operator assistance. TECHNICAL INFORMATION Materials: 16 Gauge, 304 Stainless Steel, Bright Finish Electrical: (2) Motors, 208-240VAC 60 Hz 120 Watts (2) Heaters, 208-240VAC 60 Hz 1 Ph 2880W. 3000W (30 amps) total Maximum Inlet Flow Rate: 100 GPM Number of Skimming Wheels: 6 Skimming Rate: 138.6 Pounds Per Hour Grease Retention Capacity: 283 Pounds Eductor Pump Operation Water Requirements: 5 GPM Constructed of corrosion resistant materials suitable for installation in virtually any location. Comes complete with Grease Collection Container and 24 hour Time Control. * Note: Not intended for use with solids larger than 1" (25 mm) in diameter. The FS-1 or ILS-1 solids strainers are recommended for use ahead of the AST system for sites with solids greater than 1". 7/04 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 7
W-1000-AST Specifications INSTALLATION INFORMATION DO... READ instruction manual included with system before doing anything. 4 5/8" 9 3/8" 14 1/2" 1 1/2" 7" 4 1/2" MINIMUM DISTANCE REQUIRED TO SERVICE HEATING ELEMENT INTERNAL FILTER ACCESS COVER DON'T... Install "P" trap on outlet connection of tank. (Note: the unit already has an internal gas trap). 65 5/1 4" SUMP CONTAINER PLAN VIEW Reduce pipe size on outlet piping. Install unit allowing for the minimum clearances shown. Provide a minimum 5 GPM, 50 PSI water supply for solids pump operation. Make sure the height above the Internal Strainer Access Cover is enough to remove the strainer. Make piping connections with rubber "No Hub" connectors. Keep outlet piping as straight as possible. Use only "sweep" connections. Install vent on outlet piping. Fill the tank with water before energizing the power to the motor and heater. Set Programmable Time Controllers for proper operating times. Note: Installations must comply with all applicable local, state, and national codes for your area. Job Specification: Grease and oil separator(s) shall be Thermaco BIG DIPPER automatic grease/oil recovery system with Automatic Solids Transfer as manufactured by Thermaco, Inc., Asheboro, North Carolina as noted on plans. Separator Specifications: Furnish and install Thermaco BIG DIPPER Model No. W-1000-AST, bright finish type 304 stainless steel automatic self-cleaning grease and oil recovery separator(s) for floor mounted, partially recessed, or below floor installation, rated at 100 gallons per minute peak flow, 272 pounds of grease capacity and including as an integral part of the unit, 6 rotating gear hydrophobic wheel assemblies for automatic grease/oil removal, an integral flow control device, self-regulating enclosed electric immersion heater, a vessel vent, an integral gas trap, an integral programmable 24 hour multi-event time control, a field reversible grease/oil sump outlet pipe, quick release stainless steel lid clamps, a gasketted and fully removable 304 stainless steel lid with safety switch, a hinged lift out strainer access, one internal stainless steel filter basket for separation of coarse solids, an eductor transfer pump controlled by repeat cycle timer, and a separate grease and oils collection container. Eductor pump shall be supplied with a 0.5" male connector for attachment to facility-supplied water supply. Eductor pump shall be supplied with an integral atmospheric vacuum breaker. Electric assembly shall be tested to comply with pertinent sections of the Standards for Safety ANSI/UL 73 and/or ANSI/UL 1004. Skimmer electric motors shall be equipped with thermal overload protection with automatically resettable switch. 8 Thermaco, Inc. 646 Greensboro St. Asheboro, N. C., 27204-2548 Phone (336) 629-4651 7/04