TEXSTEAM Pumps series2500 ELECTRIC DRIVEN INJECTION PUMP PRODUCT FEATURES Maximum discharge pressure: 6,000 PSI (1 bar) w/ 3/16 plunger Maximum volume gallons per day (52 liters per day) w/ 1/2 plunger Each head is adjustable while running Available simplex, duplex, triplex, or quadruplex configurations Mix or match head sizes - pump the same or different chemicals Available in four stroke rates: 15, 30, 60, or 0 strokes per minute Each head is independently coupled user friendly in the field 1/2 horsepower motor standard; 1 or 3 phase, TEFC or explosion proof; 50 or 60 hertz Available with 3/16, 1/, 3/, or 1/2 plunger The 2500 Series of Texsteam chemical injection pumps are electric driven, positive displacement pumps utilizing C-faced motors and common gear reducers. The gear reducers are available in 15, 30, 60, and 0 strokes per minute configurations. By utilizing even further flexibility of a wide variety of plunger sizes, the 2500 Series can fill many application requirements of different flow and pressures. The 2500 Series can have up to fluid ends, each driven off an eccentric cam gear which requires no oil. Options: Ceramic plungers which provide longer packing life and a wide variety of packing designed to meet the demands of many different chemical applications. MODEL DESIGNATION 25F3 3 2500 Series Number of Heads Plunger Size 1 1/ 3 3/ 3/16 5 1/2 Stroke Speed E 0 SPM F 60 SPM G 30 SPM H 15 SPM 1
Plunger Assembly Size Number 3/16 TB-1560 3 2 6 A 7 7 Plunger Assembly Size Number 1/ TB-1557 3/ TB-155 1/2 TB-155 6 5 3 1 5 1 A 15 1 6 5 Item Part # Name Material 1 TB- Cover ASTM A Cast Iron 2 TA-06 1/-20 x 3/ Thumbscrew Cad. Pl. Carbon Steel 3 TA-521 Cover Gasket Nitrile TC-20 Housing ASTM A Cast Iron 5 TA-0 HHCS 3/16-1 x 1.25 Cad. Pl. Carbon Steel 6 TA-01 Hex 5/16 1 Nut Cad. Pl. Carbon Steel 7 TA-0300 Cut Washer 5/16 Cad. Pl. Carbon Steel TC-2071 Simplex Base Plate Galvanized Steel TC-2072 Duplex Base Plate Galvanized Steel TC-2073 Triplex Base Plate Galvanized Steel TC-207 Quadruplex Base Plate Galvanized Steel * TB-1560 1/16 Head Assy. 316SS TB-1557 1/ Head Assy. 316SS TB-155 3/ Head Assy. 316SS TB-155 1/2 Head Assy. 316SS TA-56 Cross Head Bearing Nylon TA-565 Cross Head Bearing Nylon TA-566 Screen SS TB-152 Cross Head AISI 10 Hr Steel 1 TA-523 Eccentric Cam C1 Steel 15 TA-530 Roller Bearing Steel 16 TA-531-2 UNC x 1/ Set Screw Carbon Steel 17 TA-22 Woodruff Key Carbon Steel 1 TA-532 Sleeve Bearing Reinforced Steel 1 TA-526 Shaft Guard Plastic 20 CF Reducer 21 TA-522 Stroke Adjustor C C.R.S. 22 TA-52 Stroke Adjustor Lock Nut 16SS 23 TA-225 Adjusting Screw 16SS 2 TC-2070 Coupling Cover Plastic 25 TA-6 Coupling Steel 26 TA-537 Key Steel 27 TA-537 Key Steel 2 TA-550 Tandem Shaft Steel 2 TA-553 Drive Clip Steel 30 CF Motor 1/2 HP Maximum Plunger Strokes Discharge Press Gallons Per Day (Liters) Size Per Minute PSI (Bars) Maximum Minimum 3/16 15 6000 (1) 2. ().2 (1) 30 6000 (1). (1).5 (2) 60 6000 (1). (37) 1.0 () 0 000 (275) 1.7 (71) 1. (7) 1/ 15 3200 (221).3 (16). (2) 30 000 (275).6 (33). (3) 60 000 (275) 17.3 (65) 1.7 (7) 0 20 (15) 3.6 (1) 3.5 () 3/ 15 150 (0). (37) 1.0 () 30 100 () 1.6 (7) 2.0 (7) 60 1700 (7) 3.2 (1) 3. (15) 0 50 (65) 7.5 (27) 7. (30) 1/2 15 2 (56) 17. (66) 1.7 (7) 30 25 (71) 3. () 3.5 () 60 00 (70) 6.7 (26) 7.0 (26) 0 525 (36).5 (52). (53) * For 50 cycle motors multiply above volumes by. Part Number Item Description Material 3/16" 1/" 3/" 1/2" 1 Body SS TC 200 TC 021 TC 025 TB 03 2 Gland Nut 303-SS TA TA TA TA 3* Plunger 17-PH TA 602 TA 607 TA 600 TA 601 Gland 303-SS TA 562 TA 163 TA 057 TA 1 5 Plunger Buna-N TA 36 TA 161 TA 156 TA 05 Packing** Hard TA 3 TA 225 TA 175 TA 17 Viton TA 367 TA 2 TA 1 TA 3 Teflon TA 366 TA 162 TA 3 TA 6* LockNut Brass TA 0225 TA 0225 TA 0225 TA 0225 7 Top Bushing 303 SS TA 16 TA 16 TA 16 TA 16 * Ball Check Spring 316-SS TA 0077 TA 0077 TA 0077 TA 0077 * Large Ball 3/" 316-SS TA 005 TA 005 TA 005 TA 005 * O-Ring Buna-N TA 07 TA 07 TA 07 TA 07 Viton TA 203 TA 203 TA 203 TA 203 Top Check Seat 303-SS TB 073 TB 073 TB 073 TB 073 * SmalI Ball 1/" 316-SS TA 06 TA 06 TA 06 TA 06 Bottom Bushing 303-SS TB TB TB TB 1 Priming Valve 303-SS TA 562 TA 17 TA 17 TA 17 15 Gasket 30-SS TA 3 Material Plunger Buna-N Hard Viton Teflon Size PSIG Bars PSIG Bars PSIG Bars Psig Bars 3/16 3000 (207) 6000 (1) 3500 (35) 3000 (207) 1/ 200 (165) 000 (275) 3500 (20) 200 (165) 3/ 1500 (3) 100 () 3500 (20) 1500 (3) 1/2 00 (6) 25 (71) 3500 (20) 00 (6) GEAR REDUCER OIL LEVELS Single Stage C-Mount Two-Stage - Helical C-Mount (input shaft/output shaft horizontal) (input shaft horizontal) Intermittent Oil Level Plug Drain Breather Breather Continuous Oil Level Plug Drain REDUCER OIL CHANGE Continuous run units Change every 2,000 hours Intermittent units: Change every 2.500 running hours for six months Use Mobil cylinder 600W, or Texaco meriopia 60 for 32 F to 0 F, or Mobil SHC 63 for 0 F to 5 F or an equivalent major oil brand. USE INTERMITIENT (OR HIGH ) OIL LEVEL FOR OPERATION OF 00 RPM OR LESS OR FOR INPUT SHAFT SPEED OF 00 RPM OR LESS. Intermittent Oil Level Plug 2
2500 SIMPLEX 15.71.0 20 2 1 2 2 1 7.5 16 17 1 15 27 1 25 22 23 21 Parts List No. Item Part No. Reqd. Name Material 1 TB- 1 Cover ASTM A C.I. 2 P6-025075-0200 3 Thumbscr. Cad. Pl. Steel 3 TA-563 1 Gasket Cover Nitrile TC-20 1 Housing ASTM A C.I. 5 P01-0325-300 2 HHCS 5/16-1 SS 6 P25-0300-300 2 Nut Hex 5/16-1 Cad. Pl. Steel 7 P53-0300-300 2 Cut Washer 5/16 Cad. Pl. Steel TC-217 1 Base Plate Galv. Steel TB-0755 1 1/ SS LP Head Assy. 316 SS TA-56 1 Cross Head Bearing Nylon TA-565 1 Cross Head Bearing Nylon TA-566 1 Screen SS TB-152 1 Cross Head AISI 10 HR Steel 1 TA-523 1 Eccentric Cam C 1 Steel 15 TA-530 1 Roller Bearing Steel 16 P20-025050-0200 1 St. Scr. Carbon Steel 17 TA-636 1 Key Carbon Steel 1 TA-67 2 Sleeve Bearing Reinforced Steel 1 TA-671 1 Coupling Steel 20 1 Reducer 21 TA-522 1 Stroke Adjustor C C.R.S 22 TA-52 1 Lock Nut Stroke Adj. 16 SS 23 TA-525 1 Adjusting Screw 16 SS 2 TA-553 1 Drive Clip Steel 25 1 Motor- 1/2 HP 26 P52-0300-300 2 Lock Washer 5/16 Cad. Pl. Steel 27 TB-1677 1 Drive Shaft Steel 2 TA-6720 2 Drive Shaft Key Steel 2 TB-1700 1 Coupling Guard Plastic 30 P01-0375-300 HHCS 3/-16 31 P25-037000-300 Nut Hex 3/-16 32 P53-037000-300 Cut Washer 3/ 33 P52-037000-300 Lock Washer 3/ 3 TA-6716 Spacer Discharge 1/NPT 3 2 1 2.7 2.06 Suction 1/NPT 26 7 6 5 30 31 32 33 3 3.00.5.00 3
50 25 0 50 25 0 2500 DUPLEX Parts List 23.25 15..7 1 2 20 2 1 2 16 17 7.5 36 27 3 2 2 3 37 1 15 35 21 23 22 No. Item Part No. Reqd. Name Material 1 TB- 2 Cover ASTM A C.I. 2 P6-025075-0200 6 Thumbscr. Cad. Pl. Steel 3 TA-563 2 Gasket Cover Nitrile TC-20 2 Housing ASTM A C.I. 5 P01-0325-300 HHCS 5/16-1 SS 6 P25-0300-300 Nut Hex 5/16-1 SS 7 P53-0300-300 Cut Washer 5/16 SS TC-217 1 Base Plate Galv. Steel TB-0755 2 1/ SS LP Head Assy. 316 SS TA-56 2 Cross Head Bearing Nylon TA-565 2 Cross Head Bearing Nylon TA-566 2 Screen SS TB-152 2 Cross Head AISI 10 HR Steel 1 TA-523 2 Eccentric Cam C 1 Steel 15 TA-530 2 Roller Bearing Steel 16 P20-025050-0200 2 St. Scr. Cad. Pl. Steel 17 TA-636 2 Key Steel 1 TA-635 2 Sleeve Bearing-Small Nylon 1 TA-671 1 Coupling-Drive Steel 20 1 Reducer 21 TA-522 2 Stroke Adjustor C C.R.S 22 TA-52 2 Lock Nut Stroke Adj. 16 SS 23 TA-525 2 Adjusting Screw 16 SS 2 TA-553 2 Drive Clip Steel 25 1 Motor- 1/2 HP 26 P52-0300-300 Lock Washer 5/16 SS 27 TB-1735 1 Drive Shaft - DPLX 17-PH. SS 2 TA-6720 3 Drive Shaft Key Steel 2 TB-1736 2 Coupling Guard Galv. Steel 30 P01-0375-300 HHCS 3/-16 SS 31 P25-037000-300 Nut Hex 3/-16 SS 32 P53-037000-300 Cut Washer 3/ SS 33 P52-037000-300 Lock Washer 3/ SS 3 TA-653 1 Coupling-Drive Steel 35 TA-636 2 Sleeve Bearing-Large Nylon 36 TA-63 2 Shaft End Cap Plastic 37 TA-537 1 Shaft Key Steel 3 TB-173 1 Drive Shaft - SPLX 17-PH. SS 25 DISCHARGE 1/ N.P.T. 3 2 1 2.7 2.06 30 31 32 33 3.00 SUCTION 1/ N.P.T. 26 7 6 5.5.00
2500 TRIPLEX Parts List No. Item Part No. Reqd. Name Material 1 TB- 3 Cover ASTM A C.I. 2 P6025075-0200 Thumbscr. Cad. Pl. Steel 3 TA-563 3 Gasket Cover Nitrile TC-20 3 Housing ASTM A C.I. 5 P01-0325-300 6 HHCS 5/16-1 SS 6 P25-0300-300 6 Nut Hex 5/16-1 SS 7 P53-0300-300 6 Cut Washer 5/16 SS TC-217 1 Base Plate Galv. Steel TB-0755 3 1/ SS LP Head Assy. 316 SS TA-56 3 Cross Head Bearing Nylon TA-565 3 Cross Head Bearing Nylon TA-566 3 Screen SS TB-152 3 Cross Head AISI 10 HR Steel 1 TA-523 3 Eccentric Cam C 1 Steel 15 TA-530 3 Roller Bearing Steel 16 P20-025050-0200 3 St. Scr. Cad. Pl. Steel 17 TA-636 3 Key Steel 1 TA-635 3 Sleeve Bearing, Small Nylon 1 TA-671 1 Coupling Drive Steel 20 1 Reducer 21 TA-522 3 Stroke Adjustor C C.R.S 22 TA-52 3 Lock Nut Stroke Adj. 16 SS 23 TA-525 3 Adjusting Screw 16 SS 2 TA-553 3 Drive Clip Steel 25 1 Motor- 1/2 HP 26 P52-0300-300 6 Lock Washer 5/16 SS 27 TB-1735 1 Drive Shaft - DPLX 17- PH. SS 2 TA-6720 6 Drive Shaft Key Steel 2 TB-1736 1 Coupling Guard Galv. Steel 30 P01-0375-300 3 HHCS 3/-16 SS 31 P25-037000-300 3 Nut Hex 3/-16 SS 32 P53-037000-300 3 Cut Washer 3/ SS 33 P52-037000-300 3 Lock Washer 3/ SS 3 TA-653 1 Coupling Drive Steel 35 TA-636 3 Sleeve Bearing, Large Nylon 36 TA-63 1 Shaft End Cap Plastic 37 TA-537 3 Shaft Key Steel 3 TB-173 1 Drive Shaft - Splx. 17- PH. SS 3 TA-65 1 Coupling Drive Steel 0 TC-2070 1 Coupling Guard Plastic 1 TA-251 1 Spacer Nylon 26 3 31 25 Discharge 1/NPT 3 2 1 2.7 2.06 Suction 1/NPT 27 7 6 5 32 33 3 35 36 3.00.5.00 5
50 25 0 50 25 0 50 25 0 50 25 0 2500 QUADRUPLEX Parts List 36.50 6.0 15. 6.0 1 2 20 2 1 2 0 3 2 2 3 37 3 1 23 22 No. Item Part No. Reqd. Name Material 1 TB- Cover ASTM A C.I. 2 P6025075-0200 Thumbscr. Cad. Pl. Steel 3 TA-563 Gasket Cover Nitrile TC-20 Housing ASTM A C.I. 5 P01-0325-300 HHCS 5/16-1 SS 6 P25-0300-300 Nut Hex 5/16-1 SS 7 P53-0300-300 Cut Washer 5/16 SS TC-217 1 Base Plate Galv. Steel TB-0755 1/ SS LP Head Assy. 316 SS TA-56 Cross Head Bearing Nylon TA-565 Cross Head Bearing Nylon TA-566 Screen SS TB-152 Cross Head AISI 10 HR Steel 1 TA-523 Eccentric Cam C 1 Steel 15 TA-530 Roller Bearing Steel 16 P20-025050-0200 St. Scr. Cad. Pl. Steel 17 TA-636 Key Steel 1 TA-635 Sleeve Bearing, Small Nylon 1 TA-671 1 Coupling Drive Steel 20 1 Reducer 21 TA-522 Stroke Adjustor C C.R.S 22 TA-52 Lock Nut Stroke Adj. 16 SS 23 TA-525 Adjusting Screw 16 SS 2 TA-553 Drive Clip Steel 25 1 Motor- 1/2 HP 26 P52-0300-300 Lock Washer 5/16 SS 27 TB-1735 2 Drive Shaft - DPLX 17- PH. SS 2 TA-6720 5 Drive Shaft Key Steel 2 TB-1736 2 Coupling Guard Galv. Steel 30 P01-0375-300 HHCS 3/-16 SS 31 P25-037000-300 Nut Hex 3/-16 SS 32 P53-037000-300 Cut Washer 3/ SS 33 P52-037000-300 Lock Washer 3/ SS 3 TA-653 1 Coupling Drive Steel 35 TA-636 Sleeve Bearing, Large Nylon 36 TA-63 2 Shaft End Cap Plastic 37 TA-537 3 Shaft Key Steel 3 TB-173 2 Drive Shaft - Splx. 17- PH. SS 3 TA-65 2 Coupling Drive Steel 0 TC-2070 2 Coupling Guard Plastic 1 TA-251 2 Spacer Nylon 21. 1 15 16 17 36 27 35 7.5 25 DISCHARGE 1/ N.P.T. 3 2 1 2.7 2.06 30 31 32 33 3.00 SUCTION 1. N.P.T. 26 7 6 5.5.00 6
INSTALLATION AND START-UP INSTRUCTIONS INSTALLATION Pump Location - An Important Factor Plan ahead for proper pump mounting-position it to provide for efficient routing of suction and discharge lines, as well as electric service Avoid long suction lines Provide for a flooded suction line whenever possible Pump fluid lines and connections operate best when there is a minimum restriction to the medium flow Install the proper electrical starters and disconnect switches It is recommended that a solid mounting support be provided take advantage of the factory installed holes in the base plate for securing the pump FLUID END All fluid connections, both suction and discharge, should be sealed tight. Fluid end connections are 1/ NPT The suction connection is at the bottom of the fluid end, and the discharge connection is at the top. MOTOR A conduit connection is provided at the motor for electrical connections. Assure the proper electrical service has been provided Assure all connections are tight, in their proper location, properly grounded, and fused GEAR REDUCER Check the oil level of the gear reducer If the oil level is below the output shaft oil plug, refill to the plug with Mobil SHC 63 For low temperature applications, use Mobil SHC 62 START UP Open the priming valve on the fluid end assembly Start the pump motor Allow the pump to run until a clear, bubbleless stream of media comes out of the priming valve Close the priming valve Check the packing for proper sealing. If it leaks, stop the pump and make the necessary adjustments. Adjust the stroke adjustment knob to obtain the desired flow rate. PREVENTIVE MAINTENANCE Check periodically (minimum once a month) and apply a small amount of grease to the cam bearing and to the crosshead areas that cycle through the linear bearings. Check the packing regularly. If leakage is observed, stop the pump. Make a small adjustment by turning the gland nut. Restart the pump. (Do not over-tighten the packing as this will reduce the packing life and possibly damage the plunger. It is always important to assure the packing material is compatible with the media being pumped check for swollen or deteriorated seals. 7
Texsteam Pumps Dresser, Inc. 1620 Port Northwest Drive Houston, Texas 7701-265 USA Ph: 32.50.2306 Fax: 7..27 Toll Free Phone: 00.5. Email: txtpumps@dresser.com 200 Dresser, Inc. Texsteam and Dresser are registered trademark(s) of Dresser, Inc. www.dresser.com Series 2500.0