L MM097
This manual is furnished with each new TENNANTr Model L. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard accessories. The instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The parts portion consists of the Standard Model Parts; Accessories; Hydraulic Components; Engine Parts; and Customer Documents sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care. D The machine is maintained regularly -- per the maintenance instructions provided. D The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. The telephone numbers, telex numbers, mailing addresses, and locations of those outlets are listed in the Customer Documents section of the manual. MACHINE DATA Please fill out at time of installation. Machine Serial Number -- Engine Serial Number -- Sales Representative -- Customer Number -- Date of Installation -- Manual Number -- MM097 Revision: 04 Published: 9--88 0509 Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain, Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT COMPANY, Minneapolis, Minnesota, U.S.A. Acknowledgements: Technical information and/or illustrations supplied by Wisconsin Motor Company; John S. Barnes Corporation; Sperry Vickers; Eaton Corporation, Hydraulics Division. Copyright 988 Tennant Company, Printed in U.S.A.
CONTENTS STANDARD PARTS SECTION 5 Page ORDERING REPAIR PARTS............... 5-3 Fig. -- Recommended General Maintenance Items............. 5-4 Fig. -- Tools and Brushes................. 5-5 Fig. 3 -- Main Frame Group................ 5-6 Fig. 4 -- Engine Group..................... 5-8 Fig. 5 -- Fuel Tank Group, LPG............. 5-0 Fig. 6 -- Drive Wheel Assembly............. 5- Fig. 7 -- Hydraulic System with Vickers TA5 Pump................... 5-4 Fig. 8 -- Hydraulic System with Vickers TA6 Pump.................... 5-8 Fig. 9 -- Hydraulic System with Vickers TA5 Pump................... 5- Fig. 0 -- Tool Drive Group.................. 5-6 Fig. -- Electrical Diagram................. 5-8 Fig. -- Steering Assembly................ 5-30 Fig. 3 -- Chain Drive Assembly............. 5-3 Fig. 4 -- Filter Bag Group.................. 5-3 Fig. 5 -- Filter Box Group.................. 5-34 Fig. 6 -- Labels Group..................... 5-36 L MM097 (3-90) 5-
5- L MM097 (9-88)
The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS STANDARD PARTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. (00060-- ) The part can be used on all machines. (00334-- ) The part can be used on all machines beginning with the serial number listed. (00060--00430) The part can be used on all machines up to and including serial number listed. (0043--005678) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097 (9-88) 5-3
Fig. - Recommended General Maintenance Items 0500 TENNANT Machine Key Part No. Serial Number Description Qty 5945 (00060-- ) Replacement Parts Package 755 (00060-- ) Skirt, Rear 734 (00060-- ) Skirt, Door 745 (00060-- ) Skirt, Front 4586-- (00060-- ) V--Belt 7795-- (00060-- ) V--Belt 4646 (00060-- ) V--Belt 70 (00060-- ) Lock 753 (00060-- ) Shield, Left 754 (00060-- ) Shield, Right 558 (00060-- ) Filter Element, Oil 379 (00060-- ) Filter Element, Air 784 (00060-- ) Skirt, Deflector 45770-- (00060-- ) Spark Plug 4 5949 (00060-- ) Filter 4568 (00060-- ) Point Set 5-4 L MM097 (9-88)
Fig. - Tools and Brushes 050 TENNANT Machine Key Part No. Serial Number Description Qty 757 (00060-- ) Revo--tool Assembly 7570 (00060-- ) Revo--tool, Cage 877 (00060-- ) Cutter, Star 300 04883 (00060-- ) Plate, Locking 07593 (00060-- ) Screw, Hex 8 497 (00060-- ) Tab, Locking 8 7567 (00060-- ) Rod, Revo--tool 749--3B (00060-- ) Revo--tool Assembly 703 (00060-- ) Revo--tool, Cage 03895--3 (00060-- ) Cutter, Star 656 04883 (00060-- ) Plate, Locking 07595 (00060-- ) Screw, Hex 8 497 (00060-- ) Tab, Locking 8 70 (00060-- ) Rod,Revo--tool 8 7960 (00060-- ) Revo--tool Assembly 703 (00060-- ) Revo--tool, Cage 06603 (00060-- ) Cutter, Corrugated 376 06604 (00060-- ) Cutter, Corrugated 376 04883 (00060-- ) Plate, Locking 07594 (00060-- ) Screw, Hex 8 497 (00060-- ) Tab, Locking 8 70 (00060-- ) Rod, Revo--tool 8 7554 (00060-- ) Brush Assembly 7555 (00060-- ) Brush Assembly 7556 (00060-- ) Brush Assembly L MM097 (9-88) 5-5
49 4 39 43 37 9 36 50 5 3 9 30 5 9 8 30 9 47 46 6 3 48 7 45 3 5 6 44 38 38 3 34 33 4 4 7 8 40 9 3 4 35 3 5 0 30 8 30 9 3 4 9 5 0 7 8 6 Fig. 3 - Main Frame Group 5-6 L MM097 (9-88)
Fig. 3 - Main Frame Group 0839 TENNANT Machine Key PartNo. Serial Number Description Qty 0409 (00060-- ) Catch, Friction 4 0934 (00060-- ) Chain, Link 3 7069 (00060-- ) Angle 4 7070 (00060-- ) Angle 5 8553 (00060-- ) Axle 6 70 (00060-- ) Lock 7 753 (00060-- ) Retainer 8 755 (00060-- ) Skirt, Rear 9 78 (00060-- ) Ring, Retaining 0 784 (00060-- ) Skirt, Deflector 7 (00060-- ) Retainer 7 (00060-- ) Retainer, Right 3 78 (00060-- ) Shield, Dust, L.H 4 753 (00060-- ) Shield, Left 5 754 (00060-- ) Shield, Right 6 7334-- (00060-- ) Latch, Door, Rear 7 7335-- (00060-- ) Latch, Door, Front 8 7336-- (00060-- ) Door, L.H 9 7337-- (00060-- ) Door, R.H 0 734 (00060-- ) Skirt, Door 0456 (00060-- ) Retainer 7406 (00060-- ) Buckle 3 7450 (00060-- ) Retainer 4 745 (00060-- ) Skirt, Front 5 746 (00060-- ) Pin, Clevis 6 7468 (00060-- ) Spring 7 0454 (00060-- ) Seal, Brush Wrap 7496 (00060-- ) Wheel Assembly 8 0907 (00060-- ) Tire 9 09636 (00060-- ) Bearing 30 0078 (00060-- ) Wheel--Half 3 7099 (00060-- ) Hub, Wheel, Front 3 760 (00060-- ) Frame 33 76 (00060-- ) Retainer Bar 34 76 (00060-- ) Skirt,Top 35 764 (00060-- ) Hopper 36 769 (00060-- ) Support, Hood, Rear 37 4507 (00060-- ) Grille, R.H. 38 45 (00060-- ) Grille, L.H. 39 7675A (00060-- ) Instrument Panel 40 768 (00060-- ) Shield, Side 4 768 (00060-- ) Plate, Side 4 774 (00060-- ) Panel, Filler 43 7778 (00060-- ) Grille, Oil Tank 44 789 (00060-- ) Mat, Stand 45 7865 (00060-- ) Shroud, Tank 46 7874 (00060-- ) Seal 47 7875 (00060-- ) Seal 48 789 (00060-- ) Brace, Filler Plate 49 7893 (00060-- ) Deflector, Heat 50 7933 (00060-- ) Door 5 88 (00060-- ) Roller L MM097 (3-90) 5-7
34 4 3 9 4 0 30 33 7 6 43 48 5 5 3 3 3 50 46 47 7 9 40 53 39 49 4 7 57 64 0 63 4 54 45 44 8 5 6 6 8 3 68 67 56 55 5 35 36 38 5 37 9 8 6 65 66 60 59 6 58 4 Fig. 4 - Engine Group 0834 TENNANT Machine Key PartNo. Serial Number Description Qty 0866 (00060-- ) Pin, Roll 08 (00060--00505) Fitting, Nipple 3 0648-- (00060-- ) Fitting, Elbow 4 06439 (00060--00505) Fitting, Pipe 5 775 (00060-- ) Muffler 6 0460 (00060-- ) Strainer, Fuel 7 0909-- (00060-- ) Clamp 5 8 033--4 (00060-- ) Hose, Radiator 9 5 (00060-- ) Gauge, Vacuum 0 84-- (00060-- ) Support, Idler 89 (00060-- ) Bar 84 (00060-- ) Spring 3 843 (00060-- ) Eye Bolt 4 77 (00060-- ) Gas Tank 5 758 (00060-- ) Bushing 6 735 (00060-- ) Spring, Tension--Idler 7 749 (00060-- ) Bolt, Tank Support 5-8 L MM097 (3-90)
8 7303 (00060-- ) Eye Bolt TENNANT Machine Key PartNo. Serial Number Description Qty 9 7399 (00060--00505) Oil Drain Plug Assembly 0 7408 (00060-- ) Throttle Cable Assembly 7409 (00060-- ) Choke Cable Assembly 06439 (00506-- ) Fitting, Pipe 3 7435 (00060--00505) Hose, Hydraulic 3 7498 (00060-- ) Idler Assembly 4 0707 (00060-- ) Bearing--Ball 5 0986 (00060-- ) Ring, Retaining 6 88 (00060-- ) Roller 7 733 (00060-- ) Arm, Idler 8 7603 (00060-- ) Engine 9 765 (00060-- ) Sheave 30 7706 (00060--00505) Sheave and Bushing Assembly 3 7793 (00060-- ) Fitting, Nipple 3 7794 (00060-- ) Fitting, Elbow 33 7795-- (00060-- ) V--Belt 34 7747 (00060--00505) Sheave 858 (00060--00505) Key 35 773 (00060-- ) Bushing 36 7736 (00060-- ) Sheave 37 4586-- (00060-- ) V--Belt 38 7749 (00060-- ) Sheave 39 7873 (00060-- ) Hose, Hydraulic 40 7883 (00060-- ) Tail Pipe 4 7886 (00060-- ) Bracket, Clamp, Tail Pipe 4 53 (00060-- ) Clamp, Wormdrive 43 349 (00060-- ) Fuel Line 44 4756 (00060-- ) Air Cleaner Base Assembly 45 33696 (00060-- ) Gasket, Air Cleaner Base 3 46 379-- (00060-- ) Air Filter Assembly 47 379 (00060-- ) Element 48 3693 (00060-- ) Clamp, Muffler 49 4054 (00060-- ) Stud 50 6509 (00060-- ) Nut, Wing 5 89 (00060-- ) Fitting, Elbow 5 4646 (00060-- ) V--Belt 53 54080 (00060-- ) Flange, Air Cleaner 54 38584 (00060-- ) Filter, Oil 54 5949 (00060-- ) Filter 55 00967 (00060-- ) Key 56 3696 (00060-- ) Sheave 57 550 (00060-- ) V--Belt 58 4834 (00060-- ) Fitting, Plug 59 348 (00060-- ) Fitting, Elbow 60 349 (00506-- ) Fitting, Nipple 6 3465 (00506-- ) Fitting, Elbow, 45_ 6 3645 (00506-- ) Fitting, Nipple 63 776 (00506-- ) Sheave 64 3695 (00506-- ) Sheave 65 8074 (00060-- ) Clamp, Conduit 66 36 (00060-- ) Strip 67 0467 (00506-- ) V--Belt 68 7797 (00060-- ) Bushing L MM097 (3-90) 5-9
3 3 4 6 9 8 3 5 0 4 9 30 7 3 9 0 7 7 3 5 4 6 4 5 4 8 6 8 Fig. 5 - Fuel Tank Group, LPG 5-0 L MM097 (3-90)
Fig. 5 - Fuel Tank Group, LPG 0840 TENNANT Machine Key PartNo. Serial Number Description Qty 033--5 (00060-- ) Hose, Radiator 330 (00060-- ) Fitting, Elbow 45_ 3 5 (00060-- ) Gauge, Vacuum 4 787 (00060-- ) Bracket, Fuellock Filter 5 7873 (00060-- ) Hose, Hydraulic 6 450 (00060-- ) Grill, L.H. 7 7938 (00060-- ) Support, LP Tank 8 47080 (00060-- ) Grommet 9 7946 (00060-- ) Panel, Filler 0 7975 (00060-- ) Strap 3 7976 (00060-- ) Strip 3 7977 (00060-- ) Handle, Hook 6 3 7978 (00060-- ) Screw, Hex Cap 4 7979 (00060-- ) Stud, Special 5 308 (00060-- ) Hose, LPG 6 309 (00060-- ) Fitting, Pipe, Tee 7 34 (00060-- ) Hose, LPG 8 383 (00060-- ) Fitting, Straight 9 4047 (00060-- ) Valve, Relief 0 499 (00060-- ) Fitting, Tee 4930 (00060-- ) Clamp 6496 (00060-- ) Coupling, Quick 3 47684 (00060-- ) Fitting, Pipe 4 89 (00060-- ) Fitting, Elbow 3 5 4855 (00060-- ) Bracket 553 (00060-- ) Diode Assembly 6 43844 (00060-- ) Clamp 7 4854 (00060-- ) Switch, Vacuum 8 43849 (00060-- ) Hose, Hydraulic 9 47395 (00060-- ) Hose, LPG 30 4973-- (00060-- ) Tank, LP 0 lb. 3 33555 (00060-- ) Fuel Filter Lock SK444 (00060-- ) Repair Kit, Fuel Filter Lock 7507 (00060-- ) Protector, Hose 7947 (00060--0058) Engine 5969 (0058-- ) Engine 3 3330 (00060-- ) Door, Access L MM097 (3-90) 5-
4 7 8 9 5 6 3 7 6 8 0 4 7 5 3 Fig. 6 - Drive Wheel Assembly 5- L MM097 (9-88)
Fig. 6 - Drive Wheel Assembly 0835 TENNANT Machine Key PartNo. Serial Number Description Qty 44 (00060-- ) Nut, Hex Sloted 44-- (00060-- ) Fitting, Straight 3 7683 (00060-- ) Wheel 4 7695 (00060-- ) Support, Rear 5 763 (00060-- ) Wheel Hub Assembly 6 7697-- (00060-- ) Washer 7697-- (00060-- ) Washer 7697--3 (00060-- ) Washer 7 7753 (00060-- ) Bearing 8 7757 (00060-- ) Ring, Retaining 9 7804 (00060-- ) Fitting, Elbow 0 SK35 (00060-- ) Motor, Hydraulic 36 (00060-- ) Studs 4 4339 (00060-- ) Nut 4 3 44054 (00060-- ) Ring, Retaining 4 7698 (00060-- ) Sleeve 5 7808 (00060-- ) Bearing Cup 6 7809 (00060-- ) Bearing Cone 7 4988 (00060-- ) Bearing Cone 8 4989 (00060-- ) Bearing Cup L MM097 (9-88) 5-3
68 69 70 3 9 66 67 73 6 4 5 63 65 6 7 7 7 74 7 8 9 63 64 59 58 60 56 5 8 6 3 6 86 88 5 3 0 4 87 57 3 4 40 55 6 5 5 7 6 0 8 6 Fig. 7 - Hydraulic System with Vickers TA5 Pump 5-4 L MM097 (9-88)
75 76 77 78 79 80 38 8 83 4 4 40 39 84 38 85 4 40 38 37 54 40 4 53 44 50 46 43 5 5 49 48 5 45 7 47 9 7 8 9 3 3 33 8 34 35 36 30 9 Fig. 7 - Hydraulic System with Vickers TA5 Pump L MM097 (9-88) 5-5
Fig. 7 - Hydraulic System with Vickers TA5 Pump 084 TENNANT Machine Key PartNo. Serial Number Description Qty 7964 (00060--0094 ) Bracket, Control 44--8 (00060--0094 ) Hose, Hydraulic 3 3 330 (00060--0094 ) Fitting, Elbow 45_ 4 SK670 (00060--0094 ) Pump, Barnes 5 44-- (00060--0094 ) Fitting, Elbow 4 6 7400--4 (00060--0094 ) Hose, Hydraulic 7 770 (00060--0094 ) Bracket, Pump 8 485-- (00060--0094 ) Pump, Hydraulic 9 4839 (00060--0094 ) Fitting, Elbow (with tapped hole) 0 7400--5 (00060--0094 ) Hose, Hydraulic 4880-- (00060--0094 ) Lever, Pump Control 378 (00060--0094 ) Fitting, Elbow 3 784 (00060--0094 ) Fitting, Straight 4 7400--8 (00060--0094 ) Hose, Hydraulic 5 7788 (00060--0094 ) Fitting, Elbow 45_ 6 7400--3 (00060--0094 ) Hose, Hydraulic 7 7400--3 (00060--0094 ) Fitting, Tee 8 7593-- (00060--0094 ) Cylinder, Lift Brush 9 7400--8 (00060--0094 ) Hose, Hydraulic 0 56976A (00060--0094 ) Fitting, Tee 0770 (00060--0094 ) Fitting, Pipe, Nipple SK89 (00060--0094 ) Elbow 3 035 (00060--0094 ) Fitting, Plug 4 7950 (00060--0094 ) Fitting, Tee 5 44--5 (00060--0094 ) Hose, Hydraulic 6 44--0 (00060--0094 ) Fitting, Elbow 7 44-- (00060--0094 ) Fitting, Elbow 3 8 7845 (00060--0094 ) Valve, Hydraulic 9 44-- (00060--0094 ) Fitting, Straight 30 7770 (00060--0094 ) Hose, Hydraulic 3 7864 (00060--0094 ) Rod, Control 3 4330 (00060--0094 ) Yoke, End 33 433 (00060--0094 ) Pin, Clevis 34 746 (00060--0094 ) Pin, Clevis 35 7468 (00060--0094 ) Spring 36 7959 (00060--0094 ) Platform and Mat Assembly 37 7768 (00060--0094 ) Hose, Hydraulic 38 35030 (00060--0094 ) Fitting, Straight 3 39 7846 (00060--0094 ) Valve, Hydraulic SK703 (00060--0094 ) Seal Kit 40 44--8 (00060--0094 ) Fitting, Straight 4 4 777 (00060--0094 ) Fitting, Elbow 4 777 (00060--0094 ) Tube 43 4808 (00060--0094 ) Gauge, Sight 44 0565 (00060--0094 ) Fitting, Cap 45 44--6 (00060--0094 ) Hose, Hydraulic 46 869 (00060--0094 ) Fitting, Elbow 47 7885 (00060--0094 ) Bar, Flat 48 0748 (00060--0094 ) Fitting, Elbow 49 7789 (00060--0094 ) Fitting, Pipe, Nipple 50 3563 (00060--0094 ) Fitting, Elbow 5 7464 (00060--0094 ) Strainer 5 7400--3 (00060--0094 ) Fitting, Straight 5-6 L MM097 (9-88)
TENNANT Machine Key PartNo. Serial Number Description Qty 53 7400--7 (00060--0094 ) Fitting, Cap 54 0748 (00060--0094 ) Fitting, Elbow 55 7838 (00060--0094 ) Valve SK705 (00060--0094 ) Seal Kit 56 6340 (00060--0094 ) Fitting, Elbow 57 7400-- (00060--0094 ) Fitting, Tee 58 378 (00060--0094 ) Fitting, Elbow 59 7596 (00060--0094 ) Filter, Oil 558 (00060--0094 ) Element 60 7790 (00060--0094 ) Fitting, Straight 6 436 (00060--0094 ) Shaft 6 7400--8 (00060--0094 ) Hose, Hydraulic 63 4506 (00060--0094 ) Ball Joint 64 7744 (00060--0094 ) Stud 65 7968A (00060--0094 ) Control Arm 66 3786 (00060--0094 ) Pin, Clevis 67 0309 (00060--0094 ) Spring 68 7737 (00060--0094 ) Arm 69 783 (00060--0094 ) Bracket 70 7739 (00060--0094 ) Knob, Adjusting, Speed 7 784 (00060--0094 ) Rod, Speed 7 775 (00060--0094 ) Block 73 836 (00060--0094 ) Ring, Retaining 74 7374 (00060--0094 ) Handle, Hydraulic Valve 75 4949 (00060--0094 ) Filter Cover 76 4908 (00060--0094 ) Filter, Element, Air 77 490 (00060--0094 ) Filter Base 78 3686 (00060--0094 ) Gasket 79 7486 (00060--0094 ) Nut, Allen 80 78 (00060--0094 ) Knob 8 6998 (00060--0094 ) Valve, Needle 8 7804 (00060--0094 ) Fitting, Elbow 83 7700 (00060--0094 ) Cover 84 7709 (00060--0094 ) Gasket, Tank Cover 85 7708 (00060--0094 ) Tank 86 7769 (00060--0094 ) Hose, Hydraulic 87 7768 (00060--0094 ) Hose, Hydraulic 88 4648 (00060--0094 ) Fitting L MM097 (9-88) 5-7
66 78 4 44 57 45 5 7 73 56 7 68 5 46 3 3 55 77 67 58 54 43 8 74 9 36 59 8 7 37 70 68 60 69 69 40 9 5 0 9 75 8 9 3 9 4 7 7 3 6 37 7 3 Fig. 8 - Hydraulic System with Vickers TA6 Pump 5-8 L MM097 (9-88)
38 5 79 70 4 3 39 4 49 0 6 4 6 50 49 0 6 6 47 34 30 3 53 9 5 64 8 63 65 0 33 9 6 48 35 5 Fig. 8 - Hydraulic System with Vickers TA6 Pump L MM097 (9-88) 5-9
Fig. 8 - Hydraulic System with Vickers TA6 Pump 0479 TENNANT Machine Key Part No. Serial Number Description Qty 4880-- (0095--0056 ) Lever, Pump Control 035 (0095--0056 ) Fitting, Plug 3 0565 (0095--0056 ) Fitting, Cap 4 0309 (0095--0056 ) Spring 5 0748 (0095--0056 ) Fitting, Elbow 6 4808 (0095--0056 ) Gauge, Sight 7 7984 (0095--0056 ) Hose, Hydraulic 8 44-- (0095--0056 ) Fitting, Elbow 9 44-- (0095--0056 ) Fitting, Elbow 0 44--8 (0095--0056 ) Fitting, Straight 4 44--0 (0095--0056 ) Fitting, Elbow 3 44-- (0095--0056 ) Fitting, Straight 3 44--8 (0095--0056 ) Hose, Hydraulic 4 44--5 (0095--0056 ) Hose, Hydraulic 5 44--6 (0095--0056 ) Hose, Hydraulic 6 56976A (0095--0056 ) Fitting, Tee 7 436 (0095--0056 ) Shaft 8 869 (0095--0056 ) Fitting, Elbow 9 SK89 (0095--0056 ) Adaptor 3 0 4330 (0095--0056 ) Yoke, End, Adjustable 433 (0095--0056 ) Pin, Clevis 4506 (0095--0056 ) Ball Joint 3 6998 (0095--0056 ) Valve, Needle 4 35030 (0095--0056 ) Fitting, Straight 5 7374 (0095--0056 ) Handle, Valve 6 35030 (0095--0056 ) Fitting, Straight 7 7400--3 (0095--0056 ) Hose, Hydraulic 8 7400-- (0095--0056 ) Fitting, Tee 9 7400--3 (0095--0056 ) Fitting, Tee 30 7400--3 (0095--0056 ) Fitting, Straight 3 7400--8 (0095--0056 ) Hose, Hydraulic 3 3 7404 (0095--0056 ) Pin, Roll 33 746 (0095--0056 ) Pin, Clevis 34 7464 (0095--0056 ) Strainer 35 7468 (0095--0056 ) Spring 36 6340 (0095--0056 ) Fitting, Elbow 37 7593-- (0095--0056 ) Cylinder, Lift Brush 38 4949 (0095--0056 ) Filter Cover 39 7700 (0095--0056 ) Cover 40 798 (0095--0056 ) Hose, Hydraulic 4 7708 (0095--0056 ) Tank, Hydraulic 4 7709 (0095--0056 ) Gasket,Tank Cover 43 775 (0095--0056 ) Block 44 7737 (0095--0056 ) Arm 45 7739 (0095--0056 ) Knob, Adjusting, Speed 46 7744 (0095--0056 ) Stud 47 7768 (0095--0056 ) Hose, Hydraulic 48 7770 (0095--0056 ) Hose, Hydraulic 49 777 (0095--0056 ) Fitting, Elbow 50 777 (0095--0056 ) Tube 5 4908 (0095--0056 ) Filter Element,Air 5 7950-- (0095--0056 ) Fitting, Tee 5-0 L MM097 (9-88)
TENNANT Machine Key Part No. Serial Number Description Qty 53 7789 (0095--0056 ) Fitting, Pipe, Nipple 54 7790 (0095--0056 ) Fitting, Straight 55 7596 (0095--0056 ) Filter, Oil 55 558 (0095--0056 ) Filter Element, Oil 56 7800 (0095--0056 ) Stud 57 783 (0095--0056 ) Bracket 58 784 (0095--0056 ) Rod, Speed 59 7838 (0095--0056 ) Valve SK705 (0095--0056 ) Seal Kit 60 784 (0095--0056 ) Pump SK (0095--0056 ) Seal Kit 6 7845 (0095--0056 ) Valve 6 7846 (0095--0056 ) Valve SK703 (0095--0056 ) Seal Kit 63 7864 (0095--0056 ) Rod, Control 64 7885 (0095--0056 ) Bar, Flat 65 7959 (0095--0056 ) Platform Mat Assembly 66 7964 (0095--0056 ) Bracket, Control 67 7968A (0095--0056 ) Arm, Control 68 7983 (0095--0056 ) Fitting, Elbow 69 798 (0095--0056 ) Fitting, Elbow 70 7980 (0095--0056 ) Fitting, Elbow 7 7987 (0095--0056 ) Pump Mount 7 7989 (0095--0056 ) Spring 73 799 (0095--0056 ) Arm, Centering 74 836 (0095--0056 ) Ring, Retaining 75 3563 (0095--0056 ) Fitting, Elbow 76 3686 (0095--0056 ) Gasket 77 378 (0095--0056 ) Fitting, Elbow 78 3786 (0095--0056 ) Pin, Clevis 79 490 (0095--0056 ) Filter Base L MM097 (9-88) 5-
8 68 69 70 9 98 66 67 73 9 95 93 8 94 97 63 6 74 7 7 65 7 5 90 96 6 6 8 3 86 9 88 5 3 63 64 0 80 4 87 59 58 57 3 60 4 40 80 56 55 5 7 6 5 6 9 0 99 79 6 9 0 Fig. 9 - Hydraulic System with Vickers TA5 Pump 5- L MM097 (3-90)
75 76 77 7 4 6 3 5 78 8 38 83 4 4 40 39 84 38 85 4 40 38 37 54 40 4 53 44 50 46 43 5 5 49 48 5 45 7 47 9 7 8 9 3 3 33 89 34 35 36 30 9 Fig. 9 - Hydraulic System with Vickers TA5 Pump L MM097 (3-90) 5-3
Fig. 9 - Hydraulic System with Vickers TA5 Pump 050 TENNANT Machine Key PartNo. Serial Number Description Qty 7964 (0057-- ) Bracket, Control 44--8 (0057-- ) Hose, Hydraulic 3 3 330 (0057--00505) Fitting, Elbow 45_ 4 SK670 (0057--00505) Pump, Barnes 5 44-- (0057--00505) Fitting, Elbow 4 6 7400--4 (0057--00505) Hose, Hydraulic 7 770 (0057--00505) Bracket, Pump 8 4797-- (0057-- ) Pump, Hydraulic 9 4839 (0057-- ) Fitting, Elbow (with tapped hole) 0 7400--5 (0057-- ) Hose, Hydraulic 4880-- (0057-- ) Lever, Pump Control 378 (0057-- ) Fitting, Elbow 3 784 (0057-- ) Fitting, Straight 4 7400--8 (0057--00506) Hose, Hydraulic 5 7788 (0057-- ) Fitting, Elbow 45_ 6 7400--3 (0057-- ) Hose, Hydraulic 7 7400--3 (0057-- ) Fitting, Tee 8 4704 (0057--00603) Replacement Kit, Cylinder 9 687 (0057-- ) Boot, Rubber 0 048 (0057-- ) Fitting, Grease 56 (0057-- ) Pin, Roll 3957 (00604-- ) Cylinder, Lift Brush (see Hydraulic components) 3 035 (0057-- ) Fitting, Plug 4 7950 (0057-- ) Fitting, Tee 5 44--5 (0057-- ) Hose, Hydraulic 6 44--0 (0057-- ) Fitting, Elbow 7 44-- (0057-- ) Fitting, Elbow 3 8 7845 (0057-- ) Valve, Hydraulic 9 44-- (0057-- ) Fitting, Straight 30 7770 (0057-- ) Hose, Hydraulic 3 7864 (0057-- ) Rod, Control 3 4330 (0057-- ) Yoke, End 33 433 (0057-- ) Pin, Clevis 34 746 (0057-- ) Pin, Clevis 35 7468 (0057-- ) Spring 36 7959 (0057-- ) Platform and Mat Assembly 37 7768 (0057-- ) Hose, Hydraulic 38 35030 (0057-- ) Fitting, Straight 3 39 7846 (0057-- ) Valve, Hydraulic SK703 (0057-- ) Seal Kit 40 44--8 (0057-- ) Fitting, Straight 4 4 777 (0057-- ) Fitting, Elbow 4 777 (0057-- ) Tube 43 4808 (0057-- ) Gauge, Sight 44 0565 (0057-- ) Fitting, Cap 45 44--6 (0057-- ) Hose, Hydraulic 46 869 (0057-- ) Fitting, Elbow 47 7885 (0057-- ) Bar, Flat 48 0748 (0057-- ) Fitting, Elbow 49 7789 (0057-- ) Fitting, Pipe, Nipple 50 3563 (0057-- ) Fitting, Elbow 5 7464 (0057-- ) Strainer 5 7400--3 (0057-- ) Fitting, Straight 5-4 L MM097 (3-90)
TENNANT Machine Key PartNo. Serial Number Description Qty 53 7400--7 (0057-- ) Fitting, Cap 54 0748 (0057-- ) Fitting, Elbow 55 7838 (0057-- ) Valve SK705 (0057-- ) Seal Kit 56 6340 (0057-- ) Fitting, Elbow 57 7400-- (0057-- ) Fitting, Tee 58 378 (0057-- ) Fitting, Elbow 59 7596 (0057-- ) Filter, Oil 558 (0057-- ) Element 60 7790 (0057-- ) Fitting, Straight 6 436 (0057-- ) Shaft 6 7400--8 (0057-- ) Hose, Hydraulic 63 553 (0057-- ) Ball Joint 64 7744 (0057-- ) Stud 65 7968A (0057-- ) Control Arm 66 3786 (0057-- ) Pin, Clevis 67 0309 (0057-- ) Spring 68 7737 (0057-- ) Arm 69 783 (0057-- ) Bracket 70 7739 (0057-- ) Knob, Adjusting, Speed 7 784 (0057-- ) Rod, Speed 7 775 (0057-- ) Block 73 836 (0057-- ) Ring, Retaining 74 7374 (0057-- ) Handle, Hydraulic Valve 75 4949 (0057-- ) Filter Cover 76 4908 (0057-- ) Filter, Element, Air 77 490 (0057-- ) Filter Base 78 3686 (0057-- ) Gasket 79 0770 (0057-- ) Fitting, Pipe, Nipple 80 SK89 (0057-- ) Elbow 8 6998 (0057-- ) Valve, Needle 8 540 (0057--00506) Fitting, Hydraulic 83 7700 (0057-- ) Cover 84 7709 (0057-- ) Gasket, Tank Cover 85 7708 (0057-- ) Tank 86 7769 (0057-- ) Hose, Hydraulic 87 7768 (0057-- ) Hose, Hydraulic 88 4648 (0057-- ) Fitting 89 7804 (0057-- ) Fitting, Elbow 90 3693 (00506-- ) Spacer 9 3694 (00506-- ) Plate, Pump 9 647 (00506-- ) Fitting, Elbow 45_ 93 643 (00506-- ) Pump, Hydraulic 94 475 (00506-- ) Fitting, Elbow 3 95 6430 (00506-- ) Hose, Hydraulic 96 3698 (00506-- ) Bracket, Pump 97 544 (00506-- ) Fitting, Elbow 98 7400--8 (00506-- ) Hose, Hydraulic 99 56976A (0057-- ) Fitting, Tee L MM097 (3-90) 5-5
30 8 7 4 4 3 4 5 9 7 8 5 8 9 6 7 8 5 33 4 3 3 8 0 3 9 3 7 5 0 6 3 9 6 Fig. 0 - Tool Drive Group 5-6 L MM097 (3-90)
Fig. 0 - Tool Drive Group 084 TENNANT Machine Key Part No. Serial Number Description Qty 0095 (00060-- ) Key, Square 536 (00060-- ) Tube 6 3 0909-- (00060-- ) Clamp 4 09667 (00060-- ) Washer 5 048 (00060-- ) Fitting, Grease 6 83 (00060--00365) Seal, Felt 6 83A (00366-- ) Seal, Felt 7 847 (00060-- ) Fitting, Pipe, Nipple 8 SK86 (00060--00365) Bearing, Flange 8 830A (00366-- ) Bearing, Flange 9 7030 (00060-- ) Shaft, Counter, Tool Drive 0 76 (00060-- ) Shaft, Stabelizer 7485 (00060-- ) Seal 750 (00060-- ) Arm and Bushing Assembly, Hanger 4780 (00060-- ) Fittting, Grease 3 706 (00060-- ) Arm, Hanger, Upper 4 779 (00060-- ) Bearing, Flange 5 7609 (00060-- ) Chain Drive Assembly 6 7730 (00060-- ) Hanger 7 7767 (00060-- ) Stub Shaft and Flange 8 0978 (00060-- ) Fittting, Grease 7805 (00060-- ) Hanger Arm and Plug Assembly 9 09660 (00060-- ) Sleeve 0 70 (00060-- ) Washer 703 (00060-- ) Sleeve 708 (00060-- ) Plug, Idler 3 780 (00060-- ) Bearing 4 78 (00060-- ) Ring, Retaining 5 7806 (00060-- ) Arm, Idler 6 789 (00060-- ) Pin, Roll 7 4605A (00060-- ) Cable, Lockup 8 848 (00060-- ) Fitting, Pipe 9 797 (00060-- ) Washer 4 30 7736 (00060-- ) Sheave 3 88 (00060-- ) Spring 3 0309 (00060-- ) Spring 33 0975B (00060-- ) Shim,.00 3 L MM097 (3-90) 5-7
0 6 3 9 4 5 4 5 8 3 7 Fig. - Electrical Diagram 5-8 L MM097 (3-90)
Fig. - Electrical Diagram 0836 TENNANT Machine Key Part No. Serial Number Description Qty 074 (00060-- ) Holder, Fuse 0743 (00060-- ) Fuse,5A 47 (00060-- ) Ammeter 438A (00060-- ) Horn, V 3 3300 (00060--00598) Replacement Kit, Horn Relay, V 3 97 (00599-- ) Horn Relay, V 043 (00060-- ) Battery, V 893 (00060-- ) Eye Bolt 305 (00060-- ) Bolt, Hold Down, Battery 306 (00060-- ) Bracket, Hold Down, Battery 4 7463 (00060-- ) Switch, Micro 5 7677 (00060-- ) Relay,V 7644 (00060--00598) Wire Harness Includes wires:,, 3, 4, 5, 6, 7, 8, 9, 0,, 3, 5, 8, 0,,, 3, 4, 30, 3, 33 7508 (00599-- ) Wire Harness Includes wires:,, 3, 4, 5, 6, 7, 8, 9, 0,, 3, 5, 8, 0,,, 3, 4, 30, 3, 33 6 796 (00060-- ) Switch, Micro 7 408-- (00060-- ) Lead, Shaker Motor 8 458 (00060-- ) Hourmeter 8838 (00060-- ) Meter, Hour 9 6530 (00060-- ) Switch, Ignition 6530-- (00060-- ) Key Set, Ignition 0 47356 (00060-- ) Solenoid 34 (00060-- ) Cable, Battery, Positive 983--6 (00060-- ) Cable, Battery, Negative 983--7 (00060-- ) Cable, Ground 44078 (00060-- ) Switch 333 (00060-- ) Motor Shaker 3 4854 (00060-- ) Switch, Vacuum LPG 4 7974 (00060-- ) Hose and Valve Assembly, LPG 5 553 (00060-- ) Diode Assembly, LPG L MM097 (3-90) 5-9
5 9 3 4 0 6 8 7 6 3 5 4 Fig. - Steering Assembly 04987 TENNANT Machine Key PartNo. Serial Number Description Qty 780 (00060-- ) Steerng Gear and Column Assembly 47008 (00060-- ) Wheel, Steering 3 47009 (00060-- ) Pitman Arm 4 7703 (00060-- ) Link, Steering 5 7605 (00060-- ) Brace, Steering Column 5 470 (00060-- ) Horn Brush Unit Assembly 6 463 (00060-- ) Horn Brush 7 463 (00060-- ) Tube 8 4633 (00060-- ) Spring 9 4700-- (00060-- ) Cap, Contact 0 4700-- (00060-- ) Cup, Contact 4700--3 (00060-- ) Spring, Horn Button 4700--4 (00060-- ) Screw 3 3 4700--5 (00060-- ) Base Plate Assembly 4 4700--6 (00060-- ) Button, Horn 5 4700--7 (00060-- ) Cover 5-30 L MM097 (3-90)
8 6 7 7 6 5 3 4 9 0 4 3 5 Fig. 3 - Chain Drive Assembly 0843 TENNANT Machine Key Part No. Serial Number Description Qty 7609 (00060-- ) Chain Drive Assembly 7687 (00060-- ) Cover 7688 (00060-- ) Gasket, Chain Case Cover 3 7684 (00060-- ) Drive Casting, Tool 4 50538 (00060-- ) Plug, Brush Drive L.H. 5 7754 (00060-- ) Bearing 6 74 (00060-- ) Bearing 7 7756 (00060-- ) Ring, Retaining 8 7689 (00060-- ) Sleeve 9 7690 (00060-- ) Sleeve 0 7748 (00060-- ) Sprocket 7750 (00060-- ) Sprocket 775 (00060-- ) Bushing 3 33689 (00060-- ) Chain Assembly 4 7848 (00060-- ) Bushing L MM097 (3-90) 5-3
7 5 6 0 8 7 3 4 6 7 8 9 0 9 4 5 6 4 8 5 3 3 Fig. 4 - Filter Bag Group 5-3 L MM097 (3-90)
Fig. 4 - Filter Bag Group 0838 TENNANT Machine Key Part No. Serial Number Description Qty 7648 (00060-- ) Fan Assembly 0090 (00060-- ) Key, Square 766 (00060-- ) Shaft, Fan 3 767 (00060-- ) Housing, Fan 4 76 (00060-- ) Duct, Fan 5 7647 (00060-- ) Lever,Damper 6 764 (00060-- ) Damper Plate Assembly 7 355 (00060-- ) Bearing 8 35 (00060-- ) Ring, Retaining 9 3444 (00060-- ) Impeller 00500--5 (00060-- ) Key 0 8938 (00060-- ) Seal 434 (00060-- ) Swivel 7565 (00060-- ) Seal, Foam 3 7566 (00060-- ) Seal, Foam 3 785 (00060-- ) Filter Box Assembly 4 47594 (00060-- ) Bag, Vacuum 5 7607 (00060-- ) Plate, Cover 6 7599 (00060-- ) Seal Kit 7 7653 (00060-- ) Seal, Foam 4 8 7654 (00060-- ) Filter 9 7680 (00060-- ) Plate, Vacuum 0 788 (00060-- ) Bar, Flat 795 (00060-- ) Filter Cover 355 (00060-- ) Strip 6 3 3709 (00060-- ) Catch, Draw 4 7034 (00060-- ) Seal 4665 (00060-- ) Nut 5 SK0 (00060-- ) Cable, Vacuum Control 6 7405 (00060-- ) Clamp L MM097 (3-90) 5-33
6 4 5 38 3 6 9 8 4 3 8 9 0 7 9 0 5 6 3 35 9 5 36 8 34 3 33 7 7 4 30 9 3 30 9 37 8 Fig. 5 - Filter Box Group 5-34 L MM097 (3-90)
Fig. 5 - Filter Box Group 0844 TENNANT Machine Key Part No. Serial Number Description Qty 7648 (00060-- ) Fan Assembly 00500--5 (00060-- ) Key 0090 (00060-- ) Key 3 766 (00060-- ) Shaft, Fan 4 767 (00060-- ) Fan Housing 5 76 (00060-- ) Fan Duct 6 7647 (00060-- ) Lever, Damper 7 764 (00060-- ) Damper Plate Assembly 8 355 (00060-- ) Bearing 9 35 (00060-- ) Ring, Retaining 0 3444 (00060-- ) Impeller 8938 (00060-- ) Seal 434 (00060-- ) Swivel 7646 (00060-- ) Filter Box Assembly 3 7599 (00060-- ) Seal Kit 4 7653 (00060-- ) Seal, Foam 4 5 7654 (00060-- ) Filter Box 6 7663 (00060-- ) Filter Bag 7 7664 (00060-- ) Mount, Shaker Motor 8 7665 (00060-- ) Rod, Shaker 7668 (00060-- ) Bag Rack Assembly 9 7669 (00060-- ) Rack 0 7670 (00060-- ) Tube 8 354 (00060-- ) Ring, Retaining 4 767 (00060-- ) Separotor, Filter Bag 9 3 767 (00060-- ) Rod 9 4 33687 (00060-- ) Chain 5 SK0 (00060-- ) Cable, Vacuum Control 6 795 (00060-- ) Filter Cover 7 346 (00060-- ) Pin, Roll 8 355 (00060-- ) Strip 6 9 537 (00060-- ) Flange 4 30 5887 (00060-- ) Bearing 3 333 (00060-- ) Motor 3 366 (00060-- ) Sprocket 33 368 (00060-- ) Sprocket 34 3709 (00060-- ) Catch, Draw 35 7034 (00060-- ) Seal 36 7565 (00060-- ) Seal, Foam 37 7566 (00060-- ) Seal, Foam 38 7405 (00060-- ) Clamp L MM097 (3-90) 5-35
9 4 5 3 4 6 0 3 5 7 6 8 Fig. 6 - Labels Group 05003 TENNANT Machine Key Part No. Serial Number Description Qty 33643 (00060-- ) Label Kit, Complete 7898 (00060-- ) Label, Tool Lock--Up/Unlock 776 (00060-- ) Label, Numerals 3 484 (00060-- ) Label, Alternator 4 46 (00060-- ) Label, Filter Shake Instructions 5 788 (00060-- ) Label, Forward--Reverse 6 3399 (00060-- ) Label, Hydraulic Fluid 7 7844 (00060-- ) Label, Operating 8 759 (00060-- ) Label, TENNANTrBlack Letters 9 4790 (00060-- ) Label, Tool Pressure 0 08885 (00060-- ) Label, Warning--Emission 4669 (00060-- ) Label, Caution--Clean Filter 863--3 (00060-- ) Label, TENNANTrWhite Oval 3 7764 (00060-- ) Label, Tool Pressure 4 7763 (00060-- ) Label, Tool Up--Hold--Down 5 9048 (00060-- ) Label, Gasoline Only 6 08886 (00060-- ) Label, Warning--Noise 5-36 L MM097 (3-90)
CONTENTS ACCESSORIES SECTION 6 Page ORDERING REPAIR PARTS............... 6-3 Fig. -- Overhead Guard Kit................ 6-4 L MM097 (9-88) 6-
ACCESSORIES 6- L MM097 (9-88)
The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS ACCESSORIES If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. (00060-- ) The part can be used on all machines. (00334-- ) The part can be used on all machines beginning with the serial number listed. (00060--00430) The part can be used on all machines up to and including serial number listed. (0043--005678) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097 (9-88) 6-3
ACCESSORIES 4 5 6 3 Fig. - Overhead Guard Kit 6-4 L MM097 (9-88)
ACCESSORIES 7 8 9 0 9 8 7 0 Fig. - Overhead Guard Kit 05004 TENNANTr Machine Key Part No. Serial Number Description Qty 4850 (00060-- ) Guard Kit, Overhead 48490 (00060-- ) Guard, Overhead 48506 (00060-- ) Leg, Front Support, R.H. 3 4850 (00060-- ) Leg, Front Support, L.H. 4 4850 (00060-- ) Leg, Rear Support, R.H. 5 7876 (00060-- ) Operator Guard 6 48505 (00060-- ) Leg, Rear Support, L.H. 7 4858 (00060-- ) Counter Weight, Outside 8 485 (00060-- ) Counter Weight, Inside 9 4854 (00060-- ) Counter Weight, Inside 0 4856 (00060-- ) Counter Weight, Inside 4857 (00060-- ) Counter Weight, Inside L MM097 (9-88) 6-5
ACCESSORIES 6-6 L MM097 (9-88)
CONTENTS HYDRAULIC COMPONENTS SECTION 7 Page ORDERING REPAIR PARTS............... 7-3 Fig. -- Hydraulic Pump Breakdown 485--...................... 7-4 Fig. -- Hydraulic Pump Breakdown 784........................ 7-6 Fig. 3 -- Hydraulic Pump Breakdown 4797--...................... 7-8 Fig. 4 -- Accessory Pump Breakdown 7758........................ 7-0 Fig. 5 -- Hydraulic Motor Breakdown 78A....................... 7- Fig. 6 -- Hydraulic Motor Breakdown 4765--3...................... 7- Fig. 7 -- Hydraulic Motor Breakdown 4868--3...................... 7-3 Fig. 8 -- Hydraulic Motor Breakdown 780........................ 7-4 Fig. 9 -- Accessory Pump Breakdown 643........................ 7-5 Fig. 0 -- Hydraulic Cylinder Breakdown 7593--...................... 7-6 Fig. -- Hydraulic Cylinder Breakdown 3957........................ 7-7 L MM097(3-90) 7-
HYDRAULIC COMPONENTS 7- L MM097 (3-90)
The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS HYDRAULIC COMPONENTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINNESOTA USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. (00060-- ) The part can be used on all machines. (00334-- ) The part can be used on all machines beginning with the serial number listed. (00060--00430) The part can be used on all machines up to and including serial number listed. (0043--005678) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) L MM097(3-90) 7-3
HYDRAULIC COMPONENTS 3 3 4 5 6 7 8 9 0 33 8 9 4 5 6 9 0 5 3 7 8 3 4 6 3 7 38 37 36 30 34 35 Fig. - Hydraulic Pump Breakdown 485-7-4 L MM097 (3-90)
HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown 485-05076 Vickers Machine Key Part No. Serial Number Description Qty. *485-- (00060--0094 ) Hydraulic Pump 3897 (00060--0094 ) Spring 549 (00060--0094 ) Ring 3 38399 (00060--0094 ) Valve 4 9074 (00060--0094 ) Ring 5 385 (00060--0094 ) Retainer 6 5408 (00060--0094 ) Ring 7 387 (00060--0094 ) Plate 8 38340 (00060--0094 ) Ring 9 53950 (00060--0094 ) Ring 0 3847 (00060--0094 ) Sleeve 39639 (00060--0094 ) Valve 3035 (00060--0094 ) Spring 3 376 (00060--0094 ) Gasket 4 390 (00060--0094 ) Retaining Ring 5 48 (00060--0094 ) Bearing 6 9500 (00060--0094 ) Bushing 7 3834 (00060--0094 ) Ring 8 453 (00060--0094 ) Ring 9 4794 (00060--0094 ) Spring 0 4954 (00060--0094 ) Washer 60860 (00060--0094 ) Block 488 (00060--0094 ) Pin 3 3 4334 (00060--0094 ) Washer 4 7596 (00060--0094 ) Plate 5 3755 (00060--0094 ) Piston Kit 6 39077 (00060--0094 ) Plate 7 35689 (00060--0094 ) Yoke 8 9445 (00060--0094 ) Pintle Kit 9 5430 (00060--0094 ) Ring 30 7499 (00060--0094 ) Seal Kit, Shaft 3 7438 (00060--0094 ) Retainer 3 3990 (00060--0094 ) Shaft 33 5404 (00060--0094 ) Ring 4 34 3806 (00060--0094 ) Shaft 35 36805 (00060--0094 ) Bearing 36 048 (00060--0094 ) Ring 37 998 (00060--0094 ) Ring 38 38330 (00060--0094 ) Key * TENNANT Part No. L MM097(3-90) 7-5
HYDRAULIC COMPONENTS 0 9 8 7 3 4 5 6 6 5 0 3 4 7 8 9 38 4 3 34 6 33 3 3 30 8 43 4 7 9 35 37 40 4 45 46 39 36 39 39 48 5 44 47 50 Fig. - Hydraulic Pump Breakdown 784 7-6 L MM097 (3-90)
HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown 784 05005 Vickers Machine Key Part No. Serial Number Description Qty. *784 (0095--0056 ) Hydraulic Pump 465 (0095--0056 ) Screw 9836 (0095--0056 ) Screw 3 3454 (0095--0056 ) Guide 4 3455 (0095--0056 ) Valve 5 34477 (0095--0056 ) Spring 6 48870 (0095--0056 ) Pin 7 540 (0095--0056 ) O--Ring 8 3666 (0095--0056 ) Plunger 9 37464 (0095--0056 ) Plug 0 89343 (0095--0056 ) Ring 330850 (0095--0056 ) Poppet 34407 (0095--0056 ) Spring 3 5430 (0095--0056 ) Ring 4 33085 (0095--0056 ) Shim 5 33085 (0095--0056 ) Cap 6 3665 (0095--0056 ) Cap 7 549 (0095--0056 ) Ring 8 36 (0095--0056 ) Spring 9 360 (0095--0056 ) Spring 0 3659 (0095--0056 ) Poppet 48553 (0095--0056 ) Pin 549 (0095--0056 ) Ring 3 30353 (0095--0056 ) Connector Plug 4 3974 (0095--0056 ) Key 5 3758 (0095--0056 ) Spring 6 3677 (0095--0056 ) Spring 7 988 (0095--0056 ) Screw 8 549 (0095--0056 ) Ring 9 85346 (0095--0056 ) Connector 30 3758 (0095--0056 ) Spring 3 89343 (0095--0056 ) Ring 3 37464 (0095--0056 ) Plug 33 347550 (0095--0056 ) Poppet 34 660 (0095--0056 ) Pin 35 4 (0095--0056 ) Bearing 36 686 (0095--0056 ) Pin 37 7965 (0095--0056 ) Gasket 38 93637 (0095--0056 ) Repair Kit 39 93796 (0095--0056 ) Rotating Group 40 34357 (0095--0056 ) Pin 4 3546 (0095--0056 ) Yoke 4 45635A (0095--0056 ) Pump Housing 43 3000 (0095--0056 ) Plug 44 936 (0095--0056 ) Seal 45 45636 (0095--0056 ) Pintel Shaft 46 7379 (0095--0056 ) Ring 47 3977 (0095--0056 ) Shaft 48 4843 (0095--0056 ) Key 49 46390 (0095--0056 ) Bearing 50 3834 (0095--0056 ) Ring 5 09975 (0095--0056 ) Ring * TENNANT Part No. L MM097(3-90) 7-7
HYDRAULIC COMPONENTS 3 3 4 5 6 7 8 9 0 33 8 9 4 5 6 9 0 5 3 7 8 3 4 6 3 7 38 37 36 30 34 35 Fig. 3 - Hydraulic Pump Breakdown 4797-7-8 L MM097 (3-90)
HYDRAULIC COMPONENTS Fig. 3 - Hydraulic Pump Breakdown 4797-05006 Vickers Machine Key Part No. Serial Number Description Qty. *4797-- (0057-- ) Hydraulic Pump 3897 (0057-- ) Spring 549 (0057-- ) Ring 3 38399 (0057-- ) Valve 4 9074 (0057-- ) Ring 5 385 (0057-- ) Retainer 6 5408 (0057-- ) Ring 7 387 (0057-- ) Plate 8 38340 (0057-- ) Ring 9 53950 (0057-- ) Ring 0 3847 (0057-- ) Sleeve 39639 (0057-- ) Valve 3035 (0057-- ) Spring 3 *399 (0057-- ) Gasket 4 390 (0057-- ) Retaining Ring 5 48 (0057-- ) Bearing 6 9500 (0057-- ) Bushing 7 3834 (0057-- ) Ring 8 *39 (0057-- ) Ring 9 *393 (0057-- ) Spring 0 *39 (0057-- ) Washer *396 (0057-- ) Block *394 (0057-- ) Pin 3 3 *340 (0057-- ) Washer 4 *398 (0057-- ) Plate 5 3755 (0057-- ) Piston Kit 6 *390 (0057-- ) Plate 7 *37 (0057-- ) Yoke 8 *384 (0057-- ) Pintle Kit 9 5430 (0057-- ) Ring 30 7499 (0057-- ) Seal Kit, Shaft 3 *397 (0057-- ) Retainer 3 3990 (0057-- ) Shaft 33 5404 (0057-- ) Ring 4 34 3806 (0057-- ) Shaft 35 *36 (0057-- ) Bearing 36 *388 (0057-- ) Ring 37 *387 (0057-- ) Ring 38 38330 (0057-- ) Key * TENNANT Part No. L MM097(3-90) 7-9
HYDRAULIC COMPONENTS 0 6 5 8 0 3 5 4 9 4 3 9 7 8 6 7 Fig. 4 - Accessory Pump Breakdown 7758 05008 Barnes Machine Key Part No. Serial Number Description Qty. *7758 (00060--00506) Accessory Pump GC--5077--B (00060--00506) Stator GC--330--C (00060--00506) Gear Housing 3 PA--805--B (00060--00506) Adapter 4 GC--4686--C (00060--00506) Drive Shaft 5 GC--895--C (00060--00506) Square Key 6 GC--430--C (00060--00506) Idler Shaft 7 GC--406--C (00060--00506) Gear 8 GC--356 (00060--00506) Drive Pin 9 GC--448 (00060--00506) Snap Ring 0 GC--9 (00060--00506) Snap Ring PA--4949 (00060--00506) Dowel Pin PA--776 (00060--00506) Oil Seal 3 PA--756 (00060--00506) Gasket 4 PA--985 (00060--00506) Dowel Pin 5 PA--847 (00060--00506) Name Plate 6 PA--9389 (00060--00506) Fastener 7 GC--55 (00060--00506) Welch Plug 8 PA--854 (00060--00506) Needle Bearing 4 9 PA--803 (00060--00506) Needle Bearing 0 GC--3590 (00060--00506) Bolt GC--3590-- (00060--00506) Bolt 4 GC--350 (00060--00506) Grease Fitting * TENNANT Part No. 7-0 L MM097 (3-90)
HYDRAULIC COMPONENTS 9 7 8 5 6 4 3 4 4 6 8 9 5 0 4 3 4 7 4 Fig. 5 - Hydraulic Motor Breakdown 78A Char Lynn Machine Key Part No. Serial Number Description Qty. *78A (00060--xxxxxx ) Hydraulic Motor 5777 (00060--xxxxxx ) Screw 4 547 (00060--xxxxxx ) Washer, Lock 3 466 (00060--xxxxxx ) Pin 4 4 *SK006B (00060--xxxxxx ) Seal Kit 5 6335 (00060--xxxxxx ) Flange, Mounting (special) 6 6369 (00060--xxxxxx ) Bearing, Thrust 7 637 (00060--xxxxxx ) Bushing 8 636-- (00060--xxxxxx ) Shaft (special) Note: order shaft, sleeve and pin together. 9 636 (00060--xxxxxx ) Sleeve 6370 (00060--xxxxxx ) Pin 0 6360-- (00060--xxxxxx ) Housing 6567 (00060--xxxxxx ) Ball Check Assembly 566 (00060--xxxxxx ) Spacer 3 66 (00060--xxxxxx ) Drive 4 690--7 (00060--xxxxxx ) Spacer 5 685 (00060--xxxxxx ) Plate, Spacer 6 506 (00060--xxxxxx ) Seal, O--Ring 7 6606--8 (00060--xxxxxx ) Geroler Assembly 8 6564 (00060--xxxxxx ) Cap, End 9 5389--9 (00060--xxxxxx ) Screw, Cap 7 * TENNANT Part No. L MM097(3-90) 05009 7-
HYDRAULIC COMPONENTS 9 3 5 7 4 3 4 8 0 5 6 0 Fig. 6 - Hydraulic Motor Breakdown 4765-3 0500 Char Lynn Machine Key Part No. Serial Number Description Qty. *4765--3 (xxxxxx--xxxxxx) Hydraulic Motor, 007 Series 5777 (xxxxxx--xxxxxx) Screw, Cap *SK60 (xxxxxx--xxxxxx) Seal Kit 3 760 (xxxxxx--xxxxxx) Flange, Mounting 4 746 (xxxxxx--xxxxxx) Race, Thrust Bearing 5 7537 (xxxxxx--xxxxxx) Bearing, Thrust 6 7360-- (xxxxxx--xxxxxx) Shaft, Output 7 7359-- (xxxxxx--xxxxxx) Housing 8 66 (xxxxxx--xxxxxx) O--Ring 9 7458 (xxxxxx--xxxxxx) Plate, Spacer 0 547 (xxxxxx--xxxxxx) Washer, Lock 690--8 (xxxxxx--xxxxxx) Geroler Assembly 3 6797 (xxxxxx--xxxxxx) Spacer 4 6833 (xxxxxx--xxxxxx) Cap, End 5 5839--9 (xxxxxx--xxxxxx) Plug Assembly * TENNANT Part No. 7- L MM097 (3-90)
HYDRAULIC COMPONENTS 3 0 4 3 6 9 8 4 5 7 Fig. 7 - Hydraulic Motor Breakdown 4868-3 05007 Char Lynn Machine Key Part No. Serial Number Description Qty. *4868--3 (xxxxxx--xxxxxx) Hydraulic Motor, 008 Series 05777 (xxxxxx--xxxxxx) Screw, cap 4 *SK305 (xxxxxx--xxxxxx) Seal Kit 3 0760 (xxxxxx--xxxxxx) Flange, Mounting 4 0746 (xxxxxx--xxxxxx) Race, Thrust Bearing 5 07537 (xxxxxx--xxxxxx) Bearing, Thrust, Needle 6 06567 (xxxxxx--xxxxxx) Check Assembly, Ball 7 07360-- (xxxxxx--xxxxxx) Shaft, Splined 8 0863-- (xxxxxx--xxxxxx) Housing 9 08634 (xxxxxx--xxxxxx) Drive 0 08636 (xxxxxx--xxxxxx) Plate, Spacer 0863--8 (xxxxxx--xxxxxx) Geroler 0690--3 (xxxxxx--xxxxxx) Spacer 3 08635-- (xxxxxx--xxxxxx) Cap, End 4 05389--8 (xxxxxx--xxxxxx) Screw, Cap 7 * TENNANT Part No. L MM097(3-90) 7-3
HYDRAULIC COMPONENTS 3 4 5 Fig. 8 - Hydraulic Motor Breakdown 780 06 TENNANT Machine Key Part No. Serial Number Description Qty. 780 (000000-- ) Hydraulic Motor, 00 Series 8843 (000000-- ) Seal Kit 3355 (000000-- ) Flange, Mounting 3 3358 (000000-- ) Output Shaft Assembly 4 3379 (000000-- ) Drive 5 885 (000000-- ) Gerotor Set 7-4 L MM097 (3-90)
HYDRAULIC COMPONENTS Fig. 9 - Accessory Pump Breakdown 643 050 TENNANT Machine Key Part No. Serial Number Description Qty. 643 (00507-- ) Accessory Pump SK56 (00507-- ) Seal Kit L MM097(3-90) 7-5
HYDRAULIC COMPONENTS 6 3 5 5 6 4 8 0 8 4 9 3 7 3 9 4 Fig. 0 - Hydraulic Cylinder Breakdown 7593-04985 TENNANT Machine Key PartNo. Serial Number Description Qty 7593-- (00060-- ) Brush Cylinder Assembly 0873 (00060-- ) Washer 40 (00060-- ) Cylinder, End 3 45 (00060-- ) Cup, Oil Packing 4 46 (00060-- ) End, Pivot, Hydraulic Cylinder 5 3969 (00060-- ) Screw, Hex 4 6 48 (00060-- ) Cylinder Body 7 49 (00060-- ) Cylinder Piston 8 430 (00060-- ) Washer 9 43 (00060-- ) Follower 0 433 (00060-- ) Cylinder Piston 45 (00060-- ) O--Ring, Backup 453 (00060-- ) O--Ring 3 455 (00060-- ) Seal, Oil 4 493 (00060-- ) Washer 5 03 (00060-- ) Rod End 048 (00060-- ) Fitting, Grease 6 687 (00060-- ) Boot, Rubber 56 (00060-- ) Pin, Roll 7-6 L MM097 (3-90)
HYDRAULIC COMPONENTS Fig. - Hydraulic Cylinder Breakdown 3957 063 TENNANT Manufacturers Key PartNo. Serial Number Description Qty 3957 (000000-- ) Brush Cylinder Assembly 3958 (000000-- ) Seal Kit L MM097(3-90) 7-7