SPECIFICATIONS G44B G40B G34B G29B G44BSS G40BSS G34BSS MODEL ST ANDARD MODEL SS MODEL TYPE TWO (2) CYLINDER, AIR COOLED (AXIAL FAN) TWO (2) STROKE ENGINE DISPLACEMENT (ee) 432 394 338 292 432 394 338 CYLINDER BORE (mm) 68 65 64 59.5 68 65 64 STROKE (mm) 59.5 52.6 59.5 52.6 COMPRESSION RATIO 12: 1 11.8:1 11.4: 1 12:1 11.8:1 RECOIL STARTER STARTING SYSTEM (STARTING MOTOR RECOIL STARTER AVAILABLE) MAGNETO FLYWHEEL MAGNETO (POINT) CDI FLYWHEEL MAGNETO ) BREAKER POINT GAP 0.3- O.4mm <0.012-0.016") IGNITION RETARDED 8' BTDC TIMING ADVANCED 23' BTOC 21' BTDC (AT 6000 R.P.MJ LIGHTING COIL 12V/120W CYLINDER ALUMINIUMD WITH CAST IRON SLEEVE CARBURETOR OUANTITY ONE (1) SIZE HD (42) HD (50l HD (42) LUBRICATING METHOD MIXED OIL 15-20 (GASOLINE) : 1 (OILl ROTATING DIRECTION ANTI-CLOCKWISE VIEWING FROM OUTPUT SHAFT SIDE REMARK: ABOVE SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE THIS PARTS LIST APPLIES TO ENGINES NOS. 200001-299999
CONTENTS PAGE " CYLINDER 2 CRANK CASE 4 F AN COVER & COOLING FAN 6 PISTON & CRANK SHAFT 8 IGNITION SYSTEM 10 (STANDARD MODEL ) IGNITION SYSTEM 11 (SS MODEL) IGNITION SYSTEM 12 (STANDARD MODEL) RECOIL STARTER 14 STARTER MOTOR 15 TOOL KIT 16
2 CYLINDER 10 26 (60) ----7 @~ 8.~ 9 13 I 01 II
3 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 CYLINDER HEAD 78565 2576 11110 2 2 78566 2577 11110 2 2 78427 2560-11110 2 2 78428 2561-11110 2 2 NUT, cylinder head 78152 2583-11160 3 3 3 3 3 3 3 3 NUT 78002 0280-10806 9 9 9 9 7 7 7 4 SPRING WASHER 78003 0290-20820 12 12 12 12 10 10 10 5 WASHER 78004 01641-20812 12 12 12 12 10 10 10 6 CYLINDER, comp 78569 2576-12100 2 78570 2577-12100 2 78571 2578-12100 2 78572 2579-12100 2 78434 2560-12100 2 78435 2561-12100 2 78436 2574-12100 2 6a STUD, cylinder head 78007 0250-50835 (12) (12) (12) (12) (IOJ (IOJ (10) 6b STUD, exhaust 78161 0250-20820 (4) (4) (4) (4) (4) (4) (4) 6c STUD, inlet 78162 0250-20840 (4) (4) (4) (4) (4) 78573 0250-20850 (4) (4) 7 NUT, cylinder 78440 2576-12210 8 8 8 8 8 8 8 8 SPRING WASHER 78011 0290-21025 8 8 8 8 8 8 8 9 WASHER 78012 01641-21016 8 8 8 8 8 8 8 10 GASKET, cylinder head 78013 2583-15010 2 2 78167 2586-15010 2 2 78443 2588-15010 2 2 78014 2587-15010 2 11 GASKET, cylinder base 78576 2576-15020 2 2 2 2 78445 2560-15020' 2 2 2 12 GASKET, inlet manifold 78169 2583-15030 2 2 2 2 2 78577 2578-15030 2 2 13 GASKET, exhaust 78170 2583-15040 2 2 2 2 78019 2585-15040 2 2 2 14 INLET MANIFOLD, comp 78171 2583-15100 1 1 1 1 1 78921 2578-15101 1 1 14a STUD, inlet 78162 0250-20840 (2) (2) (2) (2) (2) (2) (2) 15 NUT 78002 0280 10806 4 4 4 4 4 4 4 16 SPRING WASER 78003 0290-20820 4 4 4 4 4 4 4 17 WASHER 78004 01641-20812 4 4 4 4 4 4 4 18 INSULATOR 78176 2583-15211 1 1 1 1 1 78579 2578-15210 1 1 19 GASKET, carburetor 78177 2583-15220 3 3 3 3 3 78017 2585-15030 3 3 20 BAFFLE PLATE 78922 2576-15411 1 1 1 1 1 78582 2578-15410 1 1 21 PIPE 78022 2583-15310 2 2 2 2 2 22 NUT 78002 0280-10806 2 2 2 2 2 2 2 23 WASHER 78004 01641-20812 2 2 2 2 2 2 2 24 NUT 78002 0280-10806 4 4 \4 4 4 4 4 25 WASHER 78004 01641-20812 4 4 4, 4 4 4 4 26 EXHAUST MANIFOLD 51287-1 2576-95110 1 1 1 1 1 1 1
4----- ---- CRANK CASE ~ 19 :J
5 o FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 CRANK CASE, comp 78583 2576 21100 1 78584 2577 21100 1 78585 2578 21100 1 78586 2579-21100 1 78458 2560-21100 1 78459 2561-21100 1 78460 2574-21100 1 la DOWEL PIN 78028 04020-00820 (2) (2) (2) (2) (2) (2) (2) lb STUD, cylinder 78029 0250-51030 Ie NIPPLE 78463 2576-21140 (8) (8) (8) (8) (8) (8) (8) (2) (2) (2) (2) (2) (2) (2) 2 BOLT 78030 0212-50875 4 4 4 4 4 4 4 3 BOLT 78032 0212-50845 6 6 6 6 6 6 6 4 SPRING WASHER 78003 0290-20820 10 10 10 10 10 10 10 5 WASHER 78004 01641-20812 10 10 10 10 10 10 10 8 PULSE PIPE 78923 2576-21420 1 1 1 1 1 1 1 9 PLUG, nipple 78467 2576-21460 1 1 1 1 1 1 1 10 CLIP 78924 2576-21471 1 1 1 1 1 1 1 11 BEARING RETAINER 78587 2576-21810 1 1 1 1 o 78041 2587-21810 1 1 78470 2574-21810 1 12 OIL SEAL 78043 2587-21620 1 1 1 1 1 1 1 13 BALL BEARING 78082 06030-06206 1 1 14 GASKET, bearing retainer 78044 2583-21820 1 1 1 1 78045 2587-21820 1 1 78950 2574-21820 1 15 TRUST PLATE 78589 2576-21850 1 1 1 1 78047 2587-21850 1 1 1 16 SHIM, crankshaft 0.1t 78590 2576-21830 0-2 0-2 0-2 0-2 78049 2587-21830 0-2 0-2 0-2 SHIM, crankshaft 0.3t 78591 2576-21840 0-2 0-2 0-2 0-2 78051 2587-21840 0-2 0-2 0-2 17 BOLT 78925 0224-50825 4 4 4 4 4 4 4 18 MAGNETO CASE. comp 78592 2576-22100 1 1 78477 2560-22100 1 1 MAGNETO CASE 78593 2578-22110 1 1 78478 2574-22110 1 18a FELT RING 78209 2583-22120 (1) (1) (1) (1) 19 BOLT 78054 0224-30835 4 4 4 4 4 4 4 20 COVER 78212 2583-22210 1 1 21 BOLT 78925 0224-50825 2 2
J 6~~~~~~~~~~~~~~~~~~FANCOVER&COOLINGFAN 24 5 28~ 23 9 /5 27 22 /4
FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 FAN COVER 78279 2583-31110 1 1 1 1 78481 2560-31110 1 1 1 2 BOLT 78280 0212-20840 4 4 4 4 4 4 4 3 SPRING WASHER 78003 0290-20820 4 4 4 4 4 4 4 4 WASHER 78004 01641-20812 4 4 4 4 4 4 4 5 COOLING FAN. comp 78926 2576-31201 1 1 1 1 1 1 1 6 BALL BARING 78284 06001-06203 2 2 2 2 2 2 2 7 SNAP RING 78285 04065-04018 1 1 1 1 1 1 1 8 SPACER 78286 2583-31310 2 2 2 2 2 2 2 9 PULLEY. driven 78927 2576-31411 2 2 2 2 2 2 2 10 SHIM 78488 2576-31420 8-9 8-9 8-9 8-9 9-10 9-10 9-10 11 NUT 78290 0281-11210 1 1 1 1 1 1 1 12 WASHER 78291 01642-21216 1 1 1 1 1 1 1 13 SPRING WASHER 78292 0290-21230 1 1 1 1 1 1 1 14 PULLEY, drive 78491 2576-77110 1 1 1 1 1 1 1 c 16 15 V BELT 78294 2583-77210 1 1 1 1 78492 2588-77210 1 1 1 FAN GUARD 78295 2583-31510 1 1 1 1 78493 2588-31510 1 1 1 17 SCREW 78145 0260-20612 2 2 2 2 2 2 2 18 SCREW 78297 0260-20640 1 1 1 1 1 1 1 19 CYLINDER COVER. carburetor side 78599 2576-32110 1 1 1 1 78496 2560-32110 1 1 1 20 CYLINDER COVER, exhaust side 78299 2583-32120 1 1 1 1 78497 2560-32120 1 1 1 21 SCREW 78300 0260-30625 2 2 2 2 2 2 2 22 SCREW 78122 0260-30650 2 2 2 2 2 2 2 23 BOLT 78302 0224-30820 3 3 3 3 3 3 3.. 24 BOLT. cylinder cover 78303 2583-32410 1 1 1 1 78931 2588-32410 1 1 1 25 NUT 78304 01598-00608 2 2 2 2 2 2 2 26 WASHER 78305 01642-20608 2 2 2 2 2 2 2 27 IGNITION COIL COVER 78504 2576-33110 1 1 1 1 1 1 1 28 PLUG 78506 2578-33210 1 1 1 29 SCREW 78307 0260-30635 5 5 5 5 5 5 5
8-----------------------PISTON & CRANK SHAFT 2 2 I 3 3 I 5 (8b) 9 13 12 FIG. NO DESCRIPTION CHAPARRAL NO. FUJI NO. G448 G408 G448SS G408SS G348 G298 G348SS REMARKS 1 PISTON (STDl 78604 2576-41110 2 2 78605 2577-41110 2 2 78508 2588-41110 2 2 78509 2589-41110 2 PISTON (Q.5mml 78606 2576-08010 2 2 1st OVER SIZE 2577-08010 2 2 78607 78510 2560-08010 2 2 78511 2561-08010 2 PISTON (Imml 78608 2576-08020 2 2 2nd OVER SIZE 78609 2577-08020 2 2 78512 2560-08020 2 2 78513 2561-08020 2 ( 2 PISTON RING, TOP (STDl 78314 2583-41210 2 2 78315 2586-41210 2 2 78514 2588-41210 2 2 78515 2589-41210 2
-------------------------------------------------------------------------9 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS PISTON RING, TOP CO.5mml 78316 2583-08030 2 2 1st OVER SIZE 78317 2586-08030 2 2 78516 2560-08030 2 2 78517 2561-08030 2 PISTON RING, TOP (1 mml 78318 2583-08040 2 2 2nd OVER SIZE 78319 2586-08040 2 2 78518 2560-08040 2 2 78519 2561-08040 2 3 PISTON RING, BOTTOM (STDl 78059 2583-41220 2 2 78321 2586-41220 2 2 78520 2588-41220 2 2 78060 2587-41220 2 c PISTON PISTON RING, BOTTOM 1O.5mml 78322 2583-08050 2 2 1st OVER SIZE 78323 2586-08050 2 2 78522 2560-08050 2 2 78523 2561-08050 2 RING, BOTTOM (Imml 78324 2583-08060 2 2 2nd OVER SIZE 78325 2586-08060 2 2 78524 2560-08060 2 2 78525 2561-08060 2 4 PISTON PIN 78622 2576-41310 2 2 2 2 78061 2583-41310 2 2 78062 2587-41310 2 5 NEEDLE BEARING, piston pin 78623 2576-43110 2 2 2 2 78063 2583-43110 2 2 2 6 THRUST WASHER 78624 2576-43120 4 4 4 4 78529 2560-43120 4 4 4 7 SNAP RING, piston pin 78625 2576-41320 4 4 4 4 78065 2583-41320 4 4 4 8 CRANKSHAFT, eom'p 78624 2576-42001 1 1 1 1 78531 2560-42000 1 1 78532 2574-42000 1 8a BALL BEARING, magnets side 78082 06030-06206 (ll (ll (1) (1) (1) (1) (1) 8b BALL BEARING, PTO side 78083 06030-06306 (1) (1) (1) (1) 78082 06030-06206 (1) (1) (2l 8e SPACER 78534 2574-42350 (1) g STOP RING 78085 2583-21710 1 1 1 1 1 1 1 10 OIL SEAL, magneto side 78042 2583-21610 1 1 1 1 1 1 1 11 KEY. magneto 78087 04010-0051 g 1 1 1 1 1 1 1 12 NUT 18088 01583-11610 1 1 1 1 1 1 1 13 SPRING WASHER 78089 0290-21640 1 1 1 1 1 1 1 14 WASHER 78090 01641-21626 1 1 1 1 1 1 1
10------------------IGNITION SYSTEM (STANDARD MODEL) 6 a FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS IGNITION SYSTEM, WIT RING GEAR 78628 2576-71000 1 set 1 set (1-2) IGNITION SYSTEM, WIO RING GEAR 78542 2576-72000 1 set 1 set (1 ''-.. 2) 1 FLYWHEEL, WIT RING GEAR, ASSY 78629 2576-71100 1 1 l ' FLYWHEE, WIO RING GEAR, ASSY 78544 2576-72100 1 1 2 MAGNETO, ASSY 78545 2576-71500 1 1 1 1 (2a- 2c) 2a COIL PLATE, ASSY 78557 2576-72300 (1) (1) (1) (1l 2b IGNITION COIL, N01, ASSY 78932 2576-72600 (1) (1) (1) (1) 2c IGNITION COIL, N02, ASSY 78634 2576-72700 (1) (1) (1) (1) 2b-a 2c-a IGNITION CORD, WIT PLUG CAP 78949 2576-72620 «2)) «2)) «2)) «2)) 2b-b 2c-b CAP, ignition coil 78137 2583-72630 «2)) «2)) «2)) «2)) 3 SCREW 78933 0260-30520 2 2 2 2 4 SCREW 78142 0260-10620 4 4 4 4 5 CLAMP 78147 2583-74220 1 1 1 1 6 SPARK PLUG 2 2 2 2
IGNITION SYSTEM (SS MODEL)---------------------11 o o FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS IGNITION SYSTEM 78541 2578-72001 1 set lset 1 set (1-4) 1 FLYWHEEL. ASSY 78543 2578-72100 1 1 1 2 COIL PLATE. ASSY 78631 2578-72301 1 1 1 3 CDI WNIT 78633 2578-72600 1 1 1 4 IGNITION COIL 78635 2578-72700 1 1 1 4a IGNITION CORD. WIT PLUG CAP 78637 2578-72720 (2) (2) (2) 4b CAP. ignition coil 78137 2583-72630 (2) (2) (2),. 5 SCREW 78933 0260-30520 2 2 2 6 CLAMP 78147 2583-74220 1 1 1 7 SPARK PLUG 2 2 2 c r
12--- -- IGNITI ON SYSTEM ( STANDARD M ODEL) - (2) ()., t L
13 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSSiG40BSS G34B G29B G34BSS REMARKS FLYWHEEL WIT RING GEAR, ASS'Y (78629) (2576 71100) 0 0 (la- lj) FLYWHEEL W /0 RING GEAR, ASS'Y (78544) (2576-72100) 0 0 (la'- lj) la FLYWHEEL WIT RING GEAR, compo 78138 2576-71110 1 1 (la-a- la-b la' FLY WHEEL 78547 2576-72110 (1J (1J 1 1 la' la-b RING GEAR 78361 2583-73110 (1J (1J lb CAM 78362 2583-72120 1 1 1 1 lc CAM STOPPER 78549 2576-72130 2 2 2 2 ld WASHER 78364 2583-72140 2-4 2-4 2-4 2-4 Ie SCREW 78365 2583-72150 2 2 2 2 If SPRING WASHER 78366 2583-72160 2 2 2 2 19 GOVERNOR WEIGHT 78553 2576-72170 2 2 2 2 lh WASHER 78364 2583-72140 2-4 2-4 2-4 2-4 Ii SNAP RING 78369 2583-72180 2 2 2 2 lj GOVERNOR SPRING 78556 2576-72190 2 2 2 2 COIL PLATE, ASS'Y (78557) (2576-72300) 0 0 0 0 o 2a-c 2a-a COIL PLATE 78641 2576-72310 1 1 1 1 2a-b LIGHTING COIL 78642 2576-72320 1 1 1 1 EXCITING COIL. NO.1 78374 2583-72330 1 1 1 1 2a-d EXCITING COIL. NO.2 78375 2583-72340 1 1 1 1 2a-e SPACER 78376 2583-72350 2 2 2 2 2a -g CONDENSER 78378 2583-72370 2 2 2 2 2a-h CONTACT BREAKER 78379 2583-72380 2 2 2 2 2a-i OIL FELT 78380 2583-72390 1 1 1 1 2a-j HOLDER, oil felt 78381 2583-72410 1 'I 1 1 2a-k CLAMP 78382 2583-72420 1 1 1 1 2a-1 SCREW lighting coil 78652 2576-72430 2 2 2 2 2a-m SCREW, exciting coil 78384 2583-72440 2 2 2 2 2a-n SPRING WASHER 78385 2583-72450 4 4 4. 4 2a-o SCREW. contact breaker 78386 2583-72460 2 2 2 2 2a-p SCREW 78387 2583-72470 4 4 4 4 2a-q SPRING WASHER 78366 2583-72160 6 6 6 6 2a-r WASHER 78389 2583-72480 2 2 2 2 2a-s GROMMET A 78390 2583-72490 2 2 2 2 2a-t COUPLER 78391 2583-72510 1 1 1 1 2a-u GROMMET B 78660 2576-72520 1 1 1 1,-
14-----------------------------------------------------RECOILSTARTER 2 ~IC l Ib- ~ 4 It FIG. NO. DESCRIPTION RECOIL STARTER. ASS'Y CHAPARRAL NO. 78101 FUJI NO. 2583-78000 1 G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 1 1 1 1 1 (1-2) o 1 RECOIL, ASS'Y 1 a RECOIL COVER lb REEL Ie RACHET ld SPIRAL SPRING Ie FRICTION SPRING 1f WASHER 19 THRUST WASHER lh FRICTION PLATE Ii ROPE GUIDE, ease lj RETURN SPRING lk WIRE ROPE 11 HANDLE 1m ROPE GUIDE, handle In ROPE STOPPER, A 10 ROPE STOPPER, B lp NUT lq SPRING WASHER 78102 78103 78104 78105 78106 78107 78108 78109 78110 78111 78112 78113 78114 78115 78116 78117 78118 78119 2583-78100 1 2583-78110 (1) 2583 78120 (1) 2583 78130 (3) 2583 78140 (1) 2583 78150 (1) 2583 78160 (1) 2583 78170 (1) 2583 78180 (1) 2583 78190 (1) 2583 78210 (1) 2583 78220 (1) 2583 78230 (1) 2583-78240 (1) 2583-78250 (1) 2583-78260 (1) 2583-78270 (1) 2583-78280 (1) 1 1 1 1 1 1 (la- lq) (3) (3) (3) (3) (3) (3) 2 STARTER PULLEY 78120 2583-78410 1 1 1 1 1 1 1 ( 3 SCREW 4 SCREW 5 BOLT 6 SPRING WASHER 78121 78122 78123 78124 0260-30620 4 0260-30650 1 01010-50620 6 0290-20615 6 4 4 4 4 4 4 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6
STARTER MOTOR----------------------------------------------------15 3 4 o FIG. 2 NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 STARTER MOTOR, ASSY 78416 2583 76100 1 1 2 BOLT 78925 0224 50825 2 2 3 BOLT 78420 0224 10820 2 2 4 SWITCH, ASS'Y (SOLENOID> 78421 2583-76400 1 1.. I
16--------------------------------------------------------------TOOLKIT 2 4 5.' r FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 TOOL BAG 78125 1030 91110 1 1 1 1 1 1 1 2 PLUG WRENCH 78126 0900 02100 1 1 1 1 1 1 1 3 13mm 14mm WRENCH 78561 2576 91210 1 1 1 1 1 1 1 4 10mm 13mm WRENCH 78128 2583 91140 1 1 1 1 1 1 1 5 SCREW DRIVERS 78129 1030 91340 1 1 1 1 1 1 1,, " I',,