INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 1 of 7 Invitation to Bid No. : C C1 1a 1b Material, equipment, and specifications for INSULATORS General material and packing instructions Additional to the general instructions, the following shall be observed : Scope These specifications cover insulators for overhead HV (up to 115 kv) and LV lines. Standard The insulators shall be manufactured and tested in accordance with the latest edition of the following standards: Thai Industrial Standards (TIS) TIS 227 Spool-type porcelain insulators TIS 279 Pin-type porcelain insulators TIS 280 Strain-type porcelain insulators TIS 354 Suspension-type porcelain insulators TIS 563 Suspension-type toughened glass insulators TIS 1077 Line-post type porcelain insulators TIS 1251 Pin-post type porcelain insulators American National Standards Institute (ANSI) ANSI C29.1 Test methods for electrical power insulators ANSI C29.2 Wet-process porcelain and toughened glass insulators suspension type ANSI C29.9 Wet-process porcelain insulators apparatus, post type International Electrotechnical Commission (IEC) IEC 60383-1 Insulators for overhead lines with a nominal voltage above 1000 V Part 1: Ceramic or glass insulator units for a.c. systems Definitions, test methods and acceptance criteria And all other relevant standards, unless otherwise specified in these specifications. PEA will accept the design test reports carried out according to previous standard/edition, if there is no significant change in any item or no additional test item compared with the last standard/edition. On the other hand, if there are significant(s) and/or additional test item(s), PEA will remain to accept the design test reports carried out according to previous standard/edition for three (3) years. After three (3) years, the design testing shall be done to complete design test reports for the changed and/or additional test item(s) including related item(s) (if any).
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 2 of 7 1c Principal requirement 1c.1 General The porcelain insulators shall be brown glazed. The pin hole threads of the pin type insulators shall be zinc thimble according to TIS. The insulator shells of suspension insulator of porcelain type shall be made of highest grade, dense, homogeneous, wet-process, high strength alumina porcelain. The surface shells of suspension insulator of porcelain type exposed after the assembly shall be relatively smooth and free of imperfections. The porcelain head of the suspension insulator shall be cylindrical headed with sand surfaces; the "dove tail" shaped head shall not be accepted. For the line-post insulator and pin-post insulator, the porcelain part shall be factory-fixed with stud, washer, nut, and lock nut. 1c.2 Marking Each insulator shall be marked legibly and durably, as follows : (1) Manufacturer's name and/or Trade-mark. (2) Year of manufacture. (3) Only for suspension insulators : - Tension-proof test load in kn, identified by the word "TEST". - Combined mechanical and electrical strength in kn, identified by the symbol "M&E, except that of class 52-1. (4) Only for line-post insulator and pin-post insulator : Magnitude of the power arc current in ka and duration in second, identified by the word "POWARC". (5) PEA's trademark, as the figure shown. (6) Others according to manufacturer's design. 1c.3 Sample Samples shall be supplied on request. In case the samples are requested by PEA, The bidders have to supply samples of each item of the insulators within fifteen (15) calendar days. The bidders who cannot supply the requested samples shall be rejected. PEA reserves the right to test the samples according to PEA s testing procedure. In case of the failing test results, the bidders shall be rejected. The samples shall not be returned.
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 3 of 7 1c.4 Tests and test reports HV insulators and LV insulators shall be passed all items of design tests, quality conformance tests and routine tests in accordance with the latest relevant ANSI C29 or TIS. The design tests for suspension insulator, line-post insulator and pin-post insulator shall conform to as follows : (1) The proposed HV insulators shall have successfully passed the design tests in accordance with the latest relevant standard. For suspension insulator, thermal-mechanical load cycle test in accordance with the latest ANSI C29.2, or thermal-mechanical performance test in accordance with the latest IEC 60383-1, shall be included. (2) The additional acceptance criteria for determining conformance with PEA's requirements for thermal-mechanical load cycle test (or thermal-mechanical performance test) and combined mechanical and electrical strength tests (or electromechanical and mechanical failing load tests) shall be as follows : R - R Where : S = Q S 3 S Q S = Criteria of judgement for acceptance R = Average value obtained from the test R S = Rated Mechanical and Electrical strength value of the insulator S = Standard deviation from the test Each value measured shall not be lower than the rated Mechanical and Electrical strength; electrical puncture shall not occur before reaching ultimate failure. Sample size shall be of ten (10) units. The insulators shall be passed the special tests as follows : For line-post insulator and pin-post insulator : power arc test (see Appendix 1). For suspension insulator : steep wave front impulse test and power arc test (see Appendix 2). If Portland cement is used in the assembly of the insulators, it shall have an autoclave expansion limit of less than 0.12 percent when tested in accordance with ASTM C 151-84, Test method for autoclave expansion of portland cement. All items of the design tests and the special tests shall be conducted by the acknowledged independent testing laboratories.
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 4 of 7 The following independent testing laboratories are accepted by PEA: - KEMA : KEMA Laboratories (HOLLAND) - V Fall : Staten Vattenfallsverk, The Swedish State Power Board (SWEDEN) - CRIEPI : Central Research Institute of Electric Power Industry (JAPAN) - EdF : Electricite de France (FRANCE) - CESI : Centro Elettrotecnico Sperimentale Italiano (ITALY) - PLI : Powertech High Power Laboratory (CANADA) - TCA : Testing and Certification (AUSTRALIA) - OHT : Ontario Hydro Technologies (CANADA) - EGAT : The Electricity Generating Authority of Thailand (THAILAND) - : Testing Laboratory, Electrical Engineering Department, Faculty of Engineering, Chulalongkorn University (THAILAND) - SATS : Scandinavian Association for Testing Electric Power Equipment (NORWAY) - ASTA : ASTA Certification Services (UK) - IPH : Institut Prüffeld für elektrische Hochleistungstechnik GmbH (GERMANY) - FGH : FGH Engineering & Test GmbH (GERMANY) The bidder are at liberty to quote the insulators which are tested by the other independent testing laboratories not mentioned above, but have to be subjected to approval of PEA before the tests are proceeded. Retesting of insulators until they pass the test whether they are produced in the same batch or not, without substantial change in the design and construction, shall be considered that they fail the test and the proposed insulators shall be rejected. The design test reports and the special test reports shall be submitted with the bid or within fifteen (15) calendar days after the bid closing date. The Item offered without submitting the design test reports and the special test reports shall be rejected. The insulators shall be passed additional routine tests as follows : For suspension insulator : all units of porcelain suspension insulator shall be passed hydraulic inner pressure test and high frequency test followed by low frequency test (see Appendix 3). The cost of all tests and reports, including the tests and reports for acceptance inspection, shall be borne by the Contractor.
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 5 of 7 1d Packing Each item shall be packed in export s in sets or pieces. The s shall be right-square or right-rectangular forms. The s of same item shall be assembled into a bundle and fastened with steel bands over a pallet to make it movable by a forklift truck. The pallet shall be designed in such a manner that the truck's forks can be inserted at any side of the pallet. The steel strapped bundle shall be strong enough to withstand rough handling during transit and inland transportation and of 400-900 kg. If the is made of rubber wood (Yang-para or Hevea brasiliensis) the wooden parts shall be treated with wood preservative. The number of sets or pieces per and the number of s per pallet for each item of insulators shall be as follows : Type PEA Material Number of sets or Number of No. pieces per s per pallet Line post type, class 57-2 1030010002 2 36 Line post type, class 57-4 1030010004 1 30 Pin post type, class 56/57-2 1030010101 2 25 Pin post type, class 56/57-4 1030010102 1 30 Station post type TR No. 208 1030010201 2 30 Station post type TR No. 210 1030010202 2 30 Station post type TR No. 202 1030010200 3 30 Station post type TR No. 286 1030010203 1 6 Suspension type (porcelain or 1030020000 6 36 toughened glass), class 52-1 Suspension type (porcelain or 1030020002 6 20 toughened glass), class 52-4 Suspension type (porcelain or 1030020001 6 20 toughened glass), class 52-3 Suspension type (porcelain or 1030020003 6 16 toughened glass), class 52-8 Pin type, class 56-2 1030000001 4 20 Pin type, class 56-3 1030000002 4 20 Pin, fog type 1030000003 2 20 Spool type, class 53-2 1030030000 100 12 Strain type, class 54-1 1030030100 100 12 Strain type, class 54-4 1030030103 25 12
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 6 of 7 C2 Material and packing data to be given by bidder 2a For each item offered, the following details shall be submitted : Catalogue number. Only for HV insulators, the test certificates of design tests and of the latest quality conformance tests with inspector's signature. Specifications of materials used for the component parts. P Pin type S Suspension type T Spool type N Strain type L Line/pin-post type Type of insulators Characteristics P S T N L ANSI Class or TIS Type or... Dimensions Leakage distance mm mm - mm mm Protected leakage distance - - - - mm Dry-arcing distance mm - - - mm Minimum pin height mm - - - - Mechanical values Cantilever strength kn - - - kn Combined mechanical and electrical strength - kn - - - Electromechanical failing load - kn - - - Mechanical failing load - kn - - - Mechanical impact strength - cm-n - - - Tension proof - kn - - - Time load - kn - - - Transverse strength - - kn - - Tensile strength - - - kn - Electrical values Low-frequency dry flashover kv kv kv kv kv Low-frequency wet flashover kv kv kv kv kv Critical-impulse flashover, positive kv kv - - kv Critical-impulse flashover, negative kv kv - - kv Low-frequency puncture kv kv - - - Radio-influence-voltage data Low-frequency test voltage, r.m.s. to ground kv kv - - kv Maximum riv at 1,000 khz µv µv - - µv Weight of one insulator kg kg kg kg kg Colour...............
INSULATORS Specification No.: RINS-002/2553 Approved date: 02/02/2553 Rev. No.: 1 Form No. 01-1 Page 7 of 7 2b 2c For each item offered, detail drawing(s) with dimensions and tolerances in mm, showing glazed and unglazed surface and the symbol identifying the manufacturer shall be submitted. Packing details Packing method (shown by drawing(s), describe packing materials, details of wood treatment for rubber wood ). Number of sets or pieces in each. Dimensions (length x width x height) of each in cm. Volume of each in m 3. Gross weight of each in kg. Net weight of each in kg. Number of s. If several s are assembled into a bundle, further details are required Number of s in each bundle. Dimensions (length x width x height) of each bundle in cm. Volume of each bundle in m 3. Gross weight of each bundle in kg. Net weight of each bundle in kg. Number of bundles. Note : Conditions for documentation and consideration 1. The Bidders have to submit the sufficient references describing the previous experience of the manufacturer (e.g. list of supply of equipment and/or materials having the same or similar design as proposed, field experience, the registration of TISI, the copies of license, and/or the inspection to supplier's factory by PEA's inspectors, etc.) to the satisfaction of PEA. 2. The Contractor has to supply report of design tests, special tests, quality conformance tests and routine tests of the insulators in English and/or Thai, before shipment/delivery, to the following address: Power System Standard Division Provincial Electricity Authority 200 Ngam Wong Wan Road, Chatuchak Bangkok 10900 Thailand
TECHNICAL SPECIFICATION DIVISION PACKING DETAIL Specification No.: - Approved date: 14/08/2558 Rev. No.: - Form No. - Page 1 of 3 Item Addendum This addendum is made to be a part of specifications it s attached. 1. Replace the packing detail only for the specific items in the specifications by the packing detail specified in Table A1 below: Equipment Table A1: Packing Detail PEA s material No. Packing method Connectors and cable accessories: 1 Hot line bail clamp (hot line stirrup clamp), for main aluminium conductor size 25 mm 2 to 50 mm 2 1-02-033-0000 Sealed 2 Hot line protected thread clamp for main aluminium 1-02-033-0100 Sealed conductor size 25 mm 2 to 50 mm 2 3 Hot line protected thread clamp for main aluminium 1-02-033-0101 Sealed conductor size 50 mm 2 to 120 mm 2 4 Compression splicing sleeve, full tension, for 1-02-040-0002 Suitable aluminium conductor size 50 mm 2 5 Compression splicing sleeve, full tension, for 1-02-040-0004 Suitable aluminium conductor size 95 mm 2 6 Compression splicing sleeve, full tension, for 1-02-040-0007 Suitable aluminium conductor size 185 mm 2 7 Compression splicing sleeve, full tension, for 1-02-040-0009 Suitable aluminium conductor size 400 mm 2 8 Compression splicing sleeve, partial tension, for 1-02-041-0002 Suitable aluminium conductor size 50 mm 2 9 Terminal connector (lug), compression type, for 1-02-041-0106 Suitable aluminium conductor size 185 mm 2 10 Pin terminal, for aluminium conductor size 50 mm 2 1-02-042-0400 Suitable Overhead line hardware: 11 Angle steel crossarm, size 150x100x12 mm, length 4,500 mm 12 Channel steel crossarm, size 100x50x5 mm, length 4,200 mm 13 Channel steel crossarm, size 100x50x5 mm, length 4,500 mm 14 Channel steel crossarm, size 150x75x6 mm, length 2,800 mm 15 Channel steel crossarm, size 150x75x6.5 mm, length 4,000 mm Quantity per /case Number of s/cases per pallet 40 49 50 100 50 50 100 100 50 100 30 50 30 50 100 100 50 50 50 100 1-00-012-0002 Bundle 10-1-01-000-0103 Bundle 20-1-01-000-0104 Bundle 20-1-01-000-0300 Bundle 20-1-01-000-0301 Bundle 20 -
TECHNICAL SPECIFICATION DIVISION PACKING DETAIL Specification No.: - Approved date: 14/08/2558 Rev. No.: - Form No. - Page 2 of 3 Item Equipment PEA s material No. Packing method Quantity per /case Number of s/cases per pallet 16 Channel steel beam, size 150x75x6.5 mm, length 1-01-000-0302 Bundle 20-4,500 mm 17 Channel steel beam, size 150x75x6.5 mm, length 1-01-000-0303 Bundle 20-6,000 mm 18 Channel steel beam, size 150x75x6.5 mm, length 1-01-000-0304 Bundle 20-2,500 mm 19 Channel steel crossarm, size 150x75x9 mm, length 1-00-012-0004 Bundle 20-3,000 mm 20 Angle steel beam, size 65x65x6 mm, length 1,000 mm 1-01-001-0000 Bundle 100-21 Bolt, machine, M 16 x 170 mm 1-01-011-0201 Sack 100 56 22 Bolt, machine, M 16 x 300 mm 1-01-011-0204 Sack 80 56 23 Bolt, machine, M 16 x 350 mm 1-01-011-0205 Sack 80 56 24 Bolt, machine, M 16 x 450 mm 1-01-011-0207 Sack 40 56 25 Bolt, machine, M 16 x 500 mm 1-01-011-0208 Sack 40 50 26 Bolt, machine, M 16 x 600 mm 1-01-011-0209 Sack 40 50 27 Bolt, machine, hexagon head, M 16 x 75 mm 1-01-011-0400 Sack 200 56 28 Bolt, machine, hexagon head, M 16 x 550 mm 1-01-011-0401 Sack 40 50 29 Bolt, machine, hexagon head, M 16 x 600 mm 1-01-011-0402 Sack 40 50 30 Bolt, machine, hexagon head, M 16 x 650 mm 1-01-011-0403 Sack 30 50 31 Bolt, double arming, full thread, M 16 x 450 mm 1-01-012-0001 Sack 40 50 32 Bolt, double arming, full thread, M 16 x 500 mm 1-01-012-0002 Sack 40 50 33 Bolt, double arming, full thread, M 16 x 550 mm 1-01-012-0003 Sack 40 50 34 Bolt, double arming, full thread, M 16 x 600 mm 1-01-012-0004 Sack 40 50 35 Bolt, double arming, full thread, M 16 x 650 mm 1-01-012-0005 Sack 30 50 36 Bolt, double arming eye, M 16 x 450 mm 1-01-013-0001 Sack 40 56 37 Bolt, double arming eye, M 16 x 500 mm 1-01-013-0002 Sack 40 50 38 Bolt, double arming eye, M 16 x 650 mm 1-01-013-0005 Sack 30 50 39 Bolt, round eye, M 16 x 200 mm 1-01-014-0001 Sack 80 56 40 Bolt, round eye, M 16 x 250 mm 1-01-014-0002 Sack 80 56 41 Bolt, round eye, M 16 x 300 mm 1-01-014-0003 Sack 50 56 42 Bolt, oval eye, M 16 x 150 mm 1-01-015-0000 Sack 80 56 43 Bolt, oval eye, M 16 x 200 mm 1-01-015-0001 Sack 80 56 Insulators and accessories: 44 Insulator, pin-post type, TIS 1251, Type 56/57-2 1-03-001-0101 Export 45 Clevis-eye 1-03-014-0000 Suitable 46 Ball-clevis, ANSI Type K 1-03-014-0001 Suitable 2 30 40 56 30 56
TECHNICAL SPECIFICATION DIVISION PACKING DETAIL Specification No.: - Approved date: 14/08/2558 Rev. No.: - Form No. - Page 3 of 3 Item Equipment PEA s material No. Packing method 47 Ball-hook, ANSI Type B 1-03-014-0002 Suitable 48 Ball-clevis, ANSI Type B 1-03-014-0005 Suitable Surge arresters: 49 LV surge arrester, 480 V, 5 ka 1-04-000-0300 Suitable Meters: 50 Watt-hour meter, 15(45) A, 3-phase 4-wire 1-06-005-0107 Suitable corrugate-paper 51 Watt-hour meter, 30(100) A, 3-phase 4-wire 1-06-005-0108 Suitable corrugate-paper Quantity per /case Number of s/cases per pallet 40 56 40 56 100 5 50-50 - 2. Sacks used for packing equipment shall have enough durability and shall be made of hemp rope. 3. Bundle packing shall be using galvanized steel wires with diameter not less than 4 mm. 4. Pallets supplied to PEA shall have dimension not more than 1.1 m x 1.1 m (Width x Length) and the total height after containing the s/cases shall be less than 1.5 m.
Specification No.: RINS-002/2553 : INSULATORS Page 1 of 4 C3 Schedule of detailed requirement Invitation to Bid No.: PEA Item Material Quantity Description 1 No. 1030010002 Insulator, line-post type, according to TIS 1077, Type 57-2; complete with 19 x 178 mm stud furnishing with square washer, nut, and lock nut. 2 1030010004 Insulator, line-post type, according to TIS 1077, Type 57-4; complete with 19 x 178 mm stud furnishing with square washer, nut, and lock nut. 3 1030010101 Insulator, pin-post type, according to TIS 1251, Type 56/57-2; complete with M20 x 178 mm stud furnishing with square washer, nut, and lock nut. 4 1030010102 Insulator, pin-post type, according to TIS 1251, Type 56/57-4; complete with M20 x 178 mm stud furnishing with square washer, nut, and lock nut. 5 1030010201 Insulator, station post type, for 22 kv system, according to ANSI C29.9 Technical Reference No. 208. 6 1030010202 Insulator, station post type, for 33 kv system, according to ANSI C29.9 Technical Reference No. 210. 7 1030010200 Insulator, station post type, for 115 kv system according to ANSI C29.9 Technical Reference No. 202. 8 1030010203 Insulator, station post type, for 115 kv system according to ANSI C29.9 Technical Reference No. 286. 9 1030020000 Insulator, suspension type, according to TIS 354 (porcelain) Type A (Class 52-1), used in string for 22 kv system. 10 1030020002 Insulator, suspension type, according to TIS 354 (porcelain) Type D (Class 52-4), used in string for 22 kv and 33 kv systems. 11 1030020001 Insulator, suspension type, according to TIS 354 (porcelain) Type C (Class 52-3), used in string for 115 kv system.
Specification No.: RINS-002/2553 : INSULATORS Page 2 of 4 C3 Schedule of detailed requirement Invitation to Bid No.: PEA Item Material Quantity Description 12 No. 1030020003 Insulator, suspension type, according to TIS 354 (porcelain) Type E (Class 52-8), used in string for 115 kv system. 13 1030020000 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-1, used in string for 22 kv system. 14 1030020002 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-4, used in string for 22 kv and 33 kv system. 15 1030020001 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-3, used in string for 115 kv system. 16 1030020003 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-8, used in string for 115 kv system. 17 1030020000 Insulator, suspension type, according to TIS 354 (porcelain) Type A (Class 52-1) or according to TIS 563 (toughened glass) Class 52-1, used in string for 22 kv system. 18 1030020002 Insulator, suspension type, according to TIS 354 (porcelain) Type D (Class 52-4) or according to TIS 563 (toughened glass) Class 52-4, used in string for 22 kv system and 33 kv system. 19 1030020001 Insulator, suspension type, according to TIS 354 (porcelain) Type C (Class 52-3) or according to TIS 563 (toughened glass) Class 52-3, used in string for 115 kv system. 20 1030020003 Insulator, suspension type, according to TIS 354 (porcelain) Type E (Class 52-8) or according to TIS 563 (toughened glass) Class 52-8, used in string for 115 kv system. 21 1030000001 Insulator, pin type, one-piece porcelain, three (3) porcelain shells, radio freed, for 22 kv system, according to TIS 279 Type B (Class 56-2).
Specification No.: RINS-002/2553 : INSULATORS Page 3 of 4 C3 Schedule of detailed requirement Invitation to Bid No.: PEA Item Material Quantity Description 22 No. 1030000002 Insulator, pin type, radio freed, for 33 kv system, according to TIS 279 Type C (Class 56-3). 23 1030000003 Insulator, pin, fog type, radio freed, ANSI 1 3/8" diameter pin hole, similar to NGK Cat. No. HRAA-025571 C. 24 1030030000 Insulator, spool type, according to TIS 227 Type B (Class 53-2). 25 1030030100 Insulator, strain type, according to TIS 280 Type A (Class 54-1). 26 1030030103 Insulator, strain type, according to TIS 280 Type D (Class 54-4). Note : 1. Enclosed characteristics of insulators, detail of special tests and detail of additional routine tests as follows : 1.1 For line post insulators 1.1.1 Characteristics of insulators according to TIS 1077, two (2) pages. 1.1.2 Appendix 1, details of power arc tests, two (2) pages. 1.2 For Pin Post Insulators 1.2.1 Characteristics of insulators according to TIS 1251, one (1) page. 1.2.2 Appendix 1, details of power arc tests, two (2) pages 1.3 For Suspension Insulators 1.3.1 Characteristics of insulators according to TIS 354, TIS 563, four (4) pages. 1.3.2 Appendix 2, details of special tests, one (1) page. 1.3.3 Appendix 3, details of additional routine tests, one (1) page. 1.4 For Pin Type Insulators Characteristics of insulators according to TIS 279, two (2) pages. 1.5 For Fog Type Insulator Characteristics of insulators similar to NGK Cat. No. HRAA- 025571 C, one (1) page.
Specification No.: RINS-002/2553 : INSULATORS Page 4 of 4 C3 Schedule of detailed requirement Invitation to Bid No.: Item PEA Material No. Quantity Description 1.6 For Spool Type Insulator Characteristics of insulator according to TIS 227, one (1) page. 1.7 For Strain Type Insulator Characteristics of insulator according to TIS 280, one (1) page. 2. PEA reserves the right to have the test(s) on the samples which shall be performed by a third party, in Bangkok; and the costs of all test(s) and reports shall be borne by the bidders.
Specification No.: RINS-002/2553 : INSULATORS Page 1 of 5 C4 Price schedule Invitation to Bid No.: Item 1 PEA Material No. 1030010002 Catalogue No. Description Insulator, line-post type, according to TIS 1077, Type 57-2; complete with 19 x 178 mm stud furnishing with square washer, nut, and lock nut. Manufacturer : Country of origin : Trade-mark : Quantity Unit Cost (See details & conditions attached) Total Cost (See details & conditions attached) 2 1030010004 Insulator, line-post type, according to TIS 1077, Type 57-4; complete with 19 x 178 mm stud furnishing with square washer, nut, and lock nut. 3 1030010101 Insulator, pin-post type, according to TIS 1251, Type 56/57-2; complete with M20 x 178 mm stud furnishing with square washer, nut, and lock nut. 4 1030010102 Insulator, pin-post type, according to TIS 1251, Type 56/57-4; complete with M20 x 178 mm stud furnishing with square washer, nut, and lock nut. 5 1030010201 Insulator, station post type, for 22 kv system, according to ANSI Technical Reference No. 208. 6 1030010202 Insulator, station post type, for 33 kv system, according to ANSI Technical Reference No. 210.
Specification No.: RINS-002/2553 : INSULATORS Page 2 of 5 C4 Price schedule Invitation to Bid No.: Item 7 PEA Material No. 1030010200 Catalogue No. Description Insulator, station post type, for 115 kv system according to ANSI Technical Reference No. 202. Manufacturer : Country of origin : Trade-mark : Quantity Unit Cost (See details & conditions attached) Total Cost (See details & conditions attached) 8 1030010203 Insulator, station post type, for 115 kv system according to ANSI Technical Reference No. 286. 9 1030020000 Insulator, suspension type, according to TIS 354 (porcelain) Type A (Class 52-1), used in string for 22 kv system. 10 1030020002 Insulator, suspension type, according to TIS 354 (porcelain) Type D (Class 52-4), used in string for 22 kv and 33 kv systems. 11 1030020001 Insulator, suspension type, according to TIS 354 (porcelain) Type C (Class 52-3), used in string for 115 kv system. 12 1030020003 Insulator, suspension type, according to TIS 354 (porcelain) Type E (Class 52-8), used in string for 115 kv system.
Specification No.: RINS-002/2553 : INSULATORS Page 3 of 5 C4 Price schedule Invitation to Bid No.: Item 13 PEA Material No. 1030020000 Catalogue No. Description Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-1, used in string for 22 kv system. Manufacturer : Country of origin : Trade-mark : Quantity Unit Cost (See details & conditions attached) Total Cost (See details & conditions attached) 14 1030020002 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-4, used in string for 22 kv and 33 kv system. 15 1030020001 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-3, used in string for 115 kv system. 16 1030020003 Insulator, suspension type, according to TIS 563 (toughened glass) Class 52-8, used in string for 115 kv system. 17 1030020000 Insulator, suspension type, according to TIS 354 (porcelain) Type A (Class 52-1) or according to TIS 563 (toughened glass) Class 52-1, used in string for 22 kv system.
Specification No.: RINS-002/2553 : INSULATORS Page 4 of 5 C4 Price schedule Invitation to Bid No.: Item 18 PEA Material No. 1030020002 Catalogue No. Description Insulator, suspension type, according to TIS 354 (porcelain) Type D (Class 52-4) or according to TIS 563 (toughened glass) Class 52-4, used in string for 22 kv system and 33 kv system. Manufacturer : Country of origin : Trade-mark : Quantity Unit Cost (See details & conditions attached) Total Cost (See details & conditions attached) 19 1030020001 Insulator, suspension type, according to TIS 354 (porcelain) Type C (Class 52-3) or according to TIS 563 (toughened glass) Class 52-3, used in string for 115 kv system. 20 1030020003 Insulator, suspension type, according to TIS 354 (porcelain) Type E (Class 52-8) or according to TIS 563 (toughened glass) Class 52-8, used in string for 115 kv system. 21 1030000001 Insulator, pin type, one-piece porcelain, three (3) porcelain shells, radio freed, for 22 kv system, according to TIS 279 Type B (Class 56-2). 22 1030000002 Insulator, pin type, radio freed, for 33 kv system, according to TIS 279 Type C (Class 56-3).
Specification No.: RINS-002/2553 : INSULATORS Page 5 of 5 C4 Price schedule Invitation to Bid No.: Item 23 PEA Material No. 1030000003 Catalogue No. Description Insulator, pin, fog type, radio freed, ANSI 1 3/8" diameter pin hole, similar to NGK Cat. No. HRAA-025571 C. Manufacturer : Country of origin : Trade-mark : Quantity Unit Cost (See details & conditions attached) Total Cost (See details & conditions attached) 24 1030030000 Insulator, spool type, according to TIS 227 Type B (Class 53-2). 25 1030030100 Insulator, strain type, according to TIS 280 Type A (Class 54-1). 26 1030030103 Insulator, strain type, according to TIS 280 Type D (Class 54-4). -
Appendix 1 Power arc tests for line post/pin post type insulator 1. Test arrangement The test arrangement shall be as shown in Drawing No. SA2-015/35042. The power arc test shall be carried out in three-phase with three specimens simultaneously. 2. Power supply The power supply shall be adequate to maintain the specified arc current for the specified duration. The arc current shall be practically sinusoidal and constant, and shall not deviate from the specified value by more than 10% during the test. For long arc durations (greater than 20 cycles), the variation of the arc current may be greater than 10%, in this case, the arc current may be evaluated by its average peak value during the test duration. The supply frequency shall be the rated frequency of 50 Hz or 60 Hz. 3. Arc initiation The arc shall be initiated by means of a fuse wire of suitable diameter attached to the insulator as shown in detail A in Drawing No. SA2-015/35042. 4. Characteristics of the power arcs The number, current, and duration of the power arcs to be applied to each set shall be as shown in the table below: Type of Insulator 57-2 and 57-4 and 56/57-2 56/57-4 Number 1 1 1 1 Minimum test current, rms. ka 10 3 10 3 Minimum duration sec 0.40 0.65 0.40 0.79 5. Evaluation of the results The insulators shall be considered to have passed the tests if there is no partial shed breakage on any insulators as the result of the power arc test. Approved date: 02/02/2553 Page 1 of 1
Appendix 2 Special tests for suspension insulators (class 52-1, 52-4, 52-3 and 52-8) The special tests are as follows : 1. Steep wave front impulse test The test shall be performed on ten (10) units of insulator selected at random. The insulator shall be subject to ten (10) successive positive and negative impulse flashovers with a wave having an effective rate of rise of 2,500 kv/µs. The insulators shall be tested singly. Each unit shall then be verified to be electrically intact by applying low-frequency voltage, dry or wet. In case of wet test, the rated wet low-frequency withstand voltage shall be applied to each unit and no electrical puncture shall occur. In case of dry test, the five (5) flashovers of the low-frequency dry flashover test in accordance with the latest ANSI C29.1 shall be applied and shall have a flashover value of not less than 95% of the rated value. Failure of any one (1) unit either in the front-of-wave test or subsequent low frequency withstand voltage test shall cause for testing another twenty (20) units. Failure of more than one (1) unit from total so tested shall constitute failure of this insulator design and will not meet requirements of these specifications. 2. Power arc test Nine (9) insulator units of each type, in 3-unit strings, mounted vertically without arcing horns or conductors, shall be subject to power arcs of 12 ka r.m.s., symmetrical for 0.1 seconds of of 6 ka r.m.s., symmetrical for 0.2 seconds. The insulator string shall withstand the power arc without shell breakage. Failure of nay one (1) string in the test shall be caused for testing another three (3) strings of the same type. Failure of more than one (1) string from the total so tested shall constitute failure of this insulator design and will not meet requirements of these specifications. Approved date: 02/02/2553 Page 1 of 1
Appendix 3 Additional routine tests for porcelain suspension insulators (class 52-1, 52-4, 52-3 and 52-8) The additional routine tests are as follows : 1. Hydraulic inner pressure test The test shall be performed by injecting water into porcelain head portion for at least 2.5 second. The water pressure shall be as follows : Suspension insulator Class Minimum water pressure Kg/cm 2 52-1 80 52-4 140 52-3 140 52-8 180 Hydraulic inner pressure test 2. High frequency test follow by low frequency test Not withstanding those specified in ANSI C29.2, routine flashover test of suspension insulator shall be performed by applied high-frequency test 100 500 khz for at least 3 seconds follow by low frequency test for at least 3 minutes. Approved date: 02/02/2553 Page 1 of 1