NL-FTPR50, FUNCTIONAL TRAINER ASSEMBLY INSTRUCTIONS Specifications Weight = 55 lbs Packed in 9 Boxes Box = 44.5" x.5" x 7.5" = 2.22 ft³ = 56 lbs Box 2 = 46.5" x 6" x 6.5" = 2.80 ft³ = 76.5 lbs Box = 78.5" x 5.5" x 5.5" =.87 ft³ = 20 lbs Box 4 & 5 = 2.5" x 5" x 8.5" = 0.07 ft³ = 50 lbs (each) Box 6, 7, 8 & 9 = 2.5" x 5" x 6.25" = 0.226 ft³ = 50 lbs (each) NL-FTPR50, Functional Trainer 50 lbs x 2 NL-FTPR50 Overall Dimensions : 59" W x 48" D x 8" H February 4, 20
Item Description... Qty... Box # Parts list Item Description... Qty... Bag # Bottom Legs... 2...&2 2 Rear Upright... 2... &2 Adjustment Column... 2... 2 4 Adjustable Pulley Slide Left...... 2 5 Adjustable Pulley Slide Right...... 2 6 Dual Swivel Pulley Bracket... 2... &2 7 Rear Brace... 2... &2 8 Top Beam... 2... 2 9 ChinUp Support Bracket Left...... 0 ChinUp Support Bracket Right.... &2 Shroud Attachment Top... 2... 2 2 Shroud Attachment Bottom... 2... 2 ChinUp Bar...... 2 4 Bar Holder Left......Bag # 5 Bar Holder Right...... &4 6 Back Support...... &4 7 Accessory Hooks...... &4 8 Rear Pulley Bracket... 2... 9 Front Pulley Bracket... 2... 20 Selector Shaft Retainer... 2... 2 Pulley U-Bracket Stack... 2... 22 Double Pulley Cable Retainer.. 2... 2 Single Pulley Cable Retainer... 2... 24 Weight Stack Support... 4... 25 uide Rod... 4... 26 Chain... 2... 27 Shroud Mesh... 2... 28 Lot Label...... A /8" x /4" Bolt... 4... B /8" x -/4"" Bolt... 6... C /8" x -/4" Bolt... 0... D /8" x 2-/4" Bolt... 2... E /8" x 2-/2" Bolt... 8... F /8" x 2-/4" Bolt... 4... /8" x " Bolt... 20... H /8" x 4" Bolt... 0... I /8" x 4-/2" Bolt... 2... J /8" x 5-/2" Bolt... 2... K /2" x 2-/4" Bolt... 2... L /2" x 4" Bolt... 2... M /8" Plate Washer... 92... N -/2" Fender Washer... 6... O /8" Locknut... 58... P /8" Thin Locknut... 4... Q /2" Locknut... 4... R /2" Jam nut... 2... S /2" Acorn Plastic Cap... 8... T Nylon Spacer... 2... U -/2" Pulley... 8... V Cable Handle... 2... W Cable... 2... X uide Rod Retainer... 4... Y Shaft Collar... 4... Z Rubber Bumper... 4... AA Selector Rod... 2... AB Selector Fork... 2... AC Weight Stack... 28... Above Items are contained in Bags packed in Box #. -2- WARNIN: To reduce the risk of personal injury or damage. We recommend bolting your equipment in place. Holes have been provided for this purpose.
4 5 9 0 8 7 2 6 2 2 26 9 4 5 7 Y 2 X 22 6 8 V 20 9 AA AB AC 24 -- Z
Bottom Legs... 2 2 Rear Upright... 2 Adjustement Column... 2 4 Adjustable Pulley Slide Left... 5 Adjustable Pulley Slide Right... 6 Dual Swivel Pulley Bracket... 2 7 Rear Brace... 2 8 Top Beam... 2 9 ChinUp Support Bracket Left... 0 ChinUp Support Bracket Right... Shroud Attachment Top... 2 2 Shroud Attachment Bottom... 2 D /8" x 2-/4" Bolt... 2 E /8" x 2-/2" Bolt... 8 /8" x " Bolt... 2 H /8" x 4" Bolt... 8 L /2" x 4" Bolt... 2 M /8" Plate Washer... 54 N -/2" Fender Washer... 6 O /8" Locknut... 0 S Akorn Cap /2"... 4. Bolt Bottom Legs () & Top Beam (8) to Rear Upright (2) together using bolting shown. 2. Slide Adjustable Pulley Slides Right (5) onto Adjustment Columns () to make left and right assemblies as shown. 4 9 8 S 6 2 7 L 5 H Q 0 E E M 8 D N 2. Bolt ChinUp Support Bracket Right (0) to Top Beam (8) using bolting shown. 7 4. Bolt Adjustment Columns () to ChinUp Support Bracket Right (0) & Bottom Legs () using bolting shown. 5. Bolt both Rear Brace (7) to Rear Upright (2) using bolting shown. 2 E H Assembly for right side is detailed; left side is opposite. 0 Places O 50 Places M N -4-
24 Weight Stack Support... 4 25 uide Rod... 4 X uide Rod Retainer... 4 Y Shaft Collar... 4 Z Rubber Bumper... 4 AA Selector Rod... 2 AB Selector Fork... 2 AC Weight Plate... 28 X Y AA 25 Assembly for left side is detailed; right side is opposite. AC AB 24 Z 5. Place the Weight Stack Support (24) and Rubber Bumpers (Z) over the holes in each Bottom Legs () and slide uide Rods (25) into them. NOTE: For improved performance, we recommend you apply a silicone lubricant to the uide Rods prior to their installation. 6. Leaning uide Rods (25) toward you, slide fourteen (4) Weight Plates (AC) & Selector Rod 0 lbs (AA) onto the uide Rods as shown. 7. Slide the Shaft Collars (Y) and then the uide Rod Retainers (X) onto the uide Rods as shown. 8. Positon the uide Rods in the Side Frames and then slide the uide Rod Retainers (X) up the uide Rods (25) until they rest against the uide Rod Brackets. Tighten the Set Screw in the Shaft Collars (Y). -5-
ChinUp Bar... 4 Bar Holder Left... 5 Bar Holder Right... 8 Rear Pulley Bracket... 2 9 Front Pulley Bracket... 2 20 Selector Shaft Retainer... 2 2 Pulley U Bracket... 2 22 Double Pulley Cable Retainer... 2 2 Single Pulley Cable Retainer... 2 26 Chain... 2 B /8" x -/4" Bolt... 6 C /8" x -/4" Bolt... 0 D /8" x 2-/4" Bolt... 2 F /8" x 2-/4" Bolt... 4 /8" x " Bolt... 8 M /8" Plate Washer... 6 O /8" Locknut... 28 P /8" Thin Locknut... 4 K /2" x 2-/4" Bolt... 2 S Akorn Cap /2"... 4 U -/2" Pulley... 8 O C B 22 P F I 2 J 9. Bolt -/2" Pulleys (U) with Rear Pulley Bracket (8) to the Bottom Legs () using the bolting shown. 0. Bolt -/2" Pulleys (U) to the Dual Swivel Pulley Brackets (6) using the bolting shown. Assembly for left side is detailed, right side is opposite. U O M C S S K Q 26 2 R 20 4 D. Bolt -/2" Pulleys (U) and Front Pulley Bracket (9) to the Adjustment Column () using the bolting shown. 2. Bolt 4-/2" Pulleys (U) to the Double Pulley Cable Retainer (22) using the bolting shown.. Position the Selector Shaft Retainer (20) on the Selector Rod (AA) as shown and thread the Pulley U-Bracket Stack (2) /2" into the Selector Rod. Hand tighten the /2"Jam Nut (R). 4. Insert the Selector Fork (6) into the Weight Stack. C 8 F 5. Bolt the Bar Holder Left (4) to the Bottom Legs () and the Top Beam (8) using the bolting shown. C 9-6-
V Cable Handle... 2 W Cable Assembly... 2 6. Start installing the Cable Assemblys (W) at the Dual Swivel Pulley Brackets (6). Feed the end with the ball shank between the two pulleys and proceed in numbered sequence finishing at the Adjustable Pulley Slide (5). Make certain that the cable rests in the pulley grooves and is under the Cable Retainers. W 2 5 22 7. Remove the Selector Fork, lift the Selector Rod (AA) and position the Cable Assembly (W) ball shank end in the slot in the bracket on the Adjustable Pulley Slide (5). Assembly for right side is detailed, left side is opposite. 2 START 4 4 R 9 V 8 FINISH 8. To adjust the cable tension, loosen the jam nut on the Pulley U Bracket (2) and rotate the chrome shaft clockwise or counterclockwise as required. Tighten the jam nut. Chrome Shaft 7 9 6 8 NOTE: Make certain that the cables are properly positioned on/around pulleys before use. Cables are a consumable and must be treated as such. As a minimum, an annual inspection must be performed on all cable ends and full lengths. A cable must be replaced immediately if broken exposed wires and/or a break in cable coating are found. -7-
6 Back Support... 7 Accessory Hooks... 27 Shroud Mesh... 2 A /8" x /4" Bolt... 4 H /8" x 4" Bolt... 2 M Plate Washer... 2 O /8" Locknut... 6 T Nylon Spacer... 2 H A 4 Places 27 6 7 O T 2 Places M H 9. Bolt in place the Back Support (6) to the Rear Brace (7) using the shown bolting, do not forget to use a Nylon Spacer (T) between the Back Support (6) and the Rear Brace (7), top and bottom. 20. Place the Shroud Mesh (27) on the Velcro located on the Shroud Attachment Top () & the Shroud Attachment Bottom (2). -8-
NORTHERN LIHTS FITNESS PRODUCTS INC. NORTHERN LIHTS FITNESS PRODUCTS INC. Dear Customer: Cher Client: Thank you for selecting Northern Lights Exercise Equipment. We hope that you will enjoy and benefit from your new fitness product for years to come. If you have any questions regarding your new equipment or would like to find out what other products are available to add to your workout, feel free to contact the authorized Northern Lights showroom in your area. Merci d avoir sélectionneé un produit Northern Lights. Nous espérons que vous aimerez et bénéficierez de votre nouveau produit pour des années à venir. Si vous avez des questions concernant votre nouveau produit ou si vous aimeriez trouver d autres produits disponible de Northern Lights, contactez un détaillant autorisé Northern Lights. WARRANTY Manufacturer s Limited Lifetime Warranty Northern Lights Fitness Products Inc. offers its customers a lifetime warranty against manufacturer defects on all products. Simply return the defective part, insured and prepaid to Northern Lights and we will replace it at no charge. This warranty is for original product owners and does not cover damage resulting from product alterations, misuse, abuse, improper assembly, normal wear and tear or other conditions, which are beyond our control. No other express warranty has been made or will be made on behalf of Northern Lights with respect to any Northern Lights product or the operation, repair or replacement of any Northern Lights product. Northern Lights shall not be responsible for injury, loss of use of the product, inconvenience, loss or damage to personal property, whether direct or indirect. This warranty does not include any implied warranties or liability for incidental or consequential damages created by any provincial or state law. If you feel that a Northern Lights product is defective, please contact our parts department at (800) 46-709. La ARANTIE arantie à Vie Limitée du Fabricant Northern Lights Fitness Products Inc. offre à ses clients une garantie à vie contre toutes soudures casées et contre tout défaut de matériau et de fabrication dans le cadre d un entretien soigneux et d une utilisation conforme à l usage prévu réalisée dans des conditions normales. Simplement, retrournez la pièce défectueuse à Northern Lights, payé et ensuré, et nous la remplacerons sans frais. Cette garantie s étend uniquement au propriétraire d origine seulement et n est pas transferable. Elle ne couvre pas les produits soumis à une mauvaise utilisation, à un manque de soins, à des accidents, à des réparations ou à des modifications non autorisées. Aucune autre garantie n a été faite ou sera faite de la part de Northern Lights en ce qui concerne tout produit de Northern Lights ou son opération, réparation ou échange. Northern Lights ne sera pas responsable pour blessure, perte d usage du produit, dérangement, perte ou dommage de propriété personnelle, direct ou indirect. Cette garantie n inclut pas toutes autres garanties implicites pour incidents ou dommages conséquents créés par les lois provincial ou les lois d état. Si un produit de Northern Lights est défectueux, s il vous plaît contactez notre département de Pièces et Service au (800) 46-709. IMPORTANT Be sure to have all pull-pins locked and tightened in place, BEFORE using your equipment. IMPORTANT Etre sûr d avoir toutes les forceépingles fermées à clef et resserrées à sa place, avant d utiliser votre équipement.