IPL 0 6 7 8 2 8 0 MODEL STC 8 5 2 ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: STC8V-KAI with a serial number of D670000 to D67 STC8V-2CV with a serial number of D680000 to D68 SMTC-8V with a serial number of D0000 to D September, 2007 PART NUMBER 0672
NOTES NOTES
ILLUSTRATED PARTS LIST TABLE OF CONTENTS SUBJECT PAGE 8V Cutter Deck...2- Cutter Deck Controls...-5 Sheet Metal Components...6-7 STC Roll Over Protection System...8- Drive System Components... 0- Engine and Attaching Parts - Kawasaki & Kohler... - Steering Components... -5 Brake Components... 6-7 Fuel and Hydraulic System... 8- Electrical System... 20-2 Hydraulic Pump Assembly (BDP-0A)... 22-2 Replacement Decals... 2-25 Electrical Schematic - Kawasaki & Kohler...26 I
8V CUTTER DECK Section 8 55 52, 52A 67 8 55 2 80 5 5 56 72 7 2 2 7 65 2 2 8 5 8 50 8 5 8 20 87 8 8 5 28 55 6 60 62 6 5 58 66 6 56 5 66 7 2 6 7 8 0 70 26 82 75 76 77 2 70 26 2 8 5 6 5 25 68 66 27 57 0 6 2 78 22 6 7 88 86 8 85 7 8 0 2 7 2 7 7 6 5 STC 2008 CD8 2
8V CUTTER DECK No. No. Description 685 Cutter Deck Velocity Plus 2 686 Boss, Spring Anchor 00-0 Nut, /8-6 Serrated Flange 8625-0 Wing Nut, /8-6 5 862 Anti-Scalp Wheel 6 000-26 Bolt, Carriage /8-6 x 7 2278 Bracket, Anti-Scalp Wheel 8 007-27 Bolt, Serrated Flange /8-6 x 00-06 Flatwasher, 5/8 Hardened 0 002-05 Locknut, /8-6 Center Lock 68 Discharge Chute 000- Bolt, Hex Head 5/6-8 x -/2, Rear 000- Bolt, Hex Head 5/6-8 x -/, Front 002-0 Nut, Elastic Stop 5/6-8 0020-0 Nut, 5/8- UNC 5 5 Shaft, Roller 6 000- Bolt, Hex Head 5/8- x -/2 7 808 Roller, Rear 8 000-5 Bolt, Hex Head 5/6-8 x -/ 006-08 Key, / x / x 2 20 826 Spring, Idler LH 2 00-0 Flatwasher, /8 22 000-76 Bolt, Hex Head 5/6-8 x -/ Grade 8 2 00-0 Nut, Serrated Flange 5/6-8 2 000-5 Bolt, Hex Head /8-6 x -/ 25 800-5 Bushing,.76 ID Oilite 26 000-0 Lockwasher 5/6 27 000-5 Flatwasher 5/6 28 000-6 Bolt, Hex Head /8-6 x -/2 Gr. 8 2 002-0 Nut, Elastic Stop /8-6 0 000- Bolt, Hex Head /8-6 x 2-/2 827 Spring, Idler RH 2 26 Bracket, Spring Anchor LH 8V 00-0 U-Nut, /8-6 666 Spindle Assembly 5 58 Shaft, Spindle 6 802 Seal Upper 7 8022 Bearing Assembly 8 8-0 Grease Fitting 8677 Valve, Grease Relief 0 6 Housing, Spindle Spacer, Outside 2 26 Spacer, Inside 8025 Seal, Lower 27 Bushing, Bottom 5 805 Nut, Special -/6-8 No. No. Description 6 50 Spacer, Spindle 7 82877 Cutter Blade 6.5 8 820 Pulley, Idler 5 Dia. 822 Bearing 50 60 Idler Arm Assy. 5 68 Idler Pivot 52 222 Belt Cover (8V) 5 826 Hub, Tapered -/8 Bore 5 66 Idler Arm 55 000-72 Bolt, Hex Head /-20 x Grade 8 56 8282 Pulley.75 57 2208 Turbo Baffle, Bolt On 58 50 Push Arm Shaft 5 656 Push Arm (Includes 6,60,62) 60 0020-6 Nut, 5/8-8 UNF 6 002- Nut, Elastic Stop 5/8-62 876 Rod End, 5/8 Male RH Thread 6 000-7 Bolt, Hex Head 5/8- x -/2 6 8-0 Grease Fitting, 0 Degree 65 82 Belt, Cutter Deck Drive (8V) 66 000-0 Bolt, Hex Head 5/6-8 x 67 878 Spring, Discharge Chute 68 27 Baffle Weldment, 8V 6 000-2 Bolt, Carriage /8-6 x 70 002-22 Nut, Elastic Stop 5/6-8 Grade 8 7 00-0 Flatwasher /8 72 82 Belt, RH Cutter Deck 7 88 Pulley, Idler 5 Dia. 7 828 Pulley, Double Groove 75 867 Bolt, Special 76 62 Lever Assy., Deck Level 77 000-0 Bolt, Carriage 7/6- x -/" 78 000- Flatwasher, 7/6-.500 x.25 x.08 7 002- Nut, Elastic Stop 7/6-80 267 Dust Shield 8 000-0 Lockwasher /8 82 276 Bracket, Spring Anchor RH 8 000-6 Bolt, Hex Head /8-6 x -/2 Gr. 8 8 000- Bolt, Hex Head /8-6 x 85 002-0 Nut, Center Lock 5/6-8 86 876 Wear Pad 87 68 Idler Pivot 88 000- Bolt, Carraige 5/6-8 x / 8 000-0 Flatwasher, 5/6
CUTTER DECK CONTROLS 2 5 8 8 6 20 2 26 6 7 27 2 7 5 7 6 5 6 6 8 0 0 22 2 2 0 2 28 5 2 2 2 2 25 25 2 2 2 25 28 CUTTER DECK STC 2006 CDC
No. No. Description CUTTER DECK CONTROLS 8262 Rod, Deck Lift Linkage 2 0020-28 Nut, Jam /2-20 LH Thread 8766 Rod End, /2-20 Female Thread 0050-0 Retaining Ring, /2 External E 5 8062 Slide, Deck Height Adjust 6 87 Pin, Deck Lift 7 26 Bracket, Cutting Height Adjustment 8 000-22 Bolt, Hex Head /8-6 x 2-/ 668 Bushing.502 OD 0 002-0 Nut, Elastic Stop /8-6 687 Lever, Deck Latch 226 Slide, Cutting Height 00-0 Screw, Cap 5/6-8 x FHHS 228 Guide, Short 5 000-0 Bolt, Carriage 5/6-8 x 6 2280 Guide, Long 7 877 Spring, Helper 8 002-05 Nut, /8-6 Center Lock 000-0 Flatwasher, 5/8-.656 x. x.05 20 00-0 Nut, /8-6 Serr. Flange 2 000-2 Bolt, Hex Head /8-6 x -/ 22 678 Swivel Joint LH 2 006-07 Cotter Pin, /6 x 2 00-0 Nut, Serr. Flange /8-6 25 000-20 Bolt, Hex Head /8-6 x -/2 26 00-0 Nut, Serr. Flange /8-6 27 002-0 Nut, Elastic Stop /8-6 28 850 Chain 2 8-0 Grease Fitting, /-28 Self Tap 0 88 Torsion Spring 62 Lever Assy., Deck Level 2 000-5 Stud, /2- x 20 0067-0 Pin 857 Lanyard 0020-0 Nut, 5/8- UNC 5 67 Swivel Joint RH 6 000-55 Bolt, Hex Head /2- x 5 7 8765 Rod End, /2-20 Female RH Thread 8 000-77 Bolt, Hex Head /8-6 x -/2 572 Spacer 0 002-02 Lock Nut, /-20 60 Spacer 2 0020-27 Nut, /2-20 UNF-2B 002-0 Nut, Elastic Stop 5/6-8 50 Lift Bellcrank Weldment, LH Rear 505 Lift Bellcrank Weldment, RH Rear 00- Flatwasher,.0-.062 x.5 x.08 0050-08 Retaining Ring, ext. 5 0062-0 Hair Pin Cotter,.77 x -/ 6 877 Grip, Deck Latch Lever 5
SHEET METAL COMPONENTS 2 2 22 57 58 5 60 2 2 5 A 25 6 65 A Seat Assy. With Black Arm Rest 62 6 6 6 8 55 28 7 5 5 0 7 5 5 7 8 20 56 26 5 6 6 65 A 27 7 5 6 2 2 52 5 50 0 5 2 6 7 0 0 5 8 2 STC 2008 SMC 6
No. No. Description SHEET METAL COMPONENTS No. No. Description 68 Main Frame Assembly w/decals 2 000-7 Bolt, Hex Head 5/6-8 x -/ 8262 Cushion, Back 00-0 Nut, Serr. Flange /8-6 5 68 Plate, Seat Mounting w/decals 6 82 Cushion, Lower Seat 7 62 Pin Retainer, Spring 8 88 Spring ** Battery (not available through Scag) 0 257 Battery Cover 8255 Battery Hold Down Pad 000- Bolt, Carr. 5/6-8 x / 2556 Battery Box 0060-0 Roll Pin, Spring 5/2 x / 5 00-0 Nut, Serr. Flange 5/6-8 6 000- Bolt, Hex Head /8-6 x 7 82552 Pad, Rubber 8 000-5 Bolt, Hex Head /-20 x -/ 00-02 Nut, Serr. Flange /-20 20 586 Seat Base Support 2 002-0 Nut, Elastic Stop 5/6-8 22 885 Seat Assembly w/ adjustment rails 2 8208 Arm Pad, RH 820 Bracket, Armrest RH 2 8207 Arm Pad, LH 820 Bracket, Armrest LH 25 828 Channel, Armrest 26 2557 Footplate 27 002-0 Nut, Elastic Stop /8-6 28 000- Bolt, Hex Head /8-6 x 2 8566 Cable, Seat Stop 0 5826 Weldment, Caster Support 855 Cap, Grease 2 002-20 Nut, Elastic Stop.0-8668 Bearing Set 82028-0 Plug, /-28 5 8025 Seal, 2.0 OD x.625 ID 6 002-07 Nut, Elastic Stop /2-7 57 Yoke, Front Caster Wheel 8 000- Bolt, Hex Head /2- x 7-/2 58 Sleeve 0 277 Caster Wheel Assembly (Incl. 2,, 5) 2 Bracket, Hour Meter 2 82622 Seal 000-2 Bolt, Hex Head /8-6 x -/ 8262 Roller Bearing 5 8-0 Fitting, Grease 6 2575 Mounting Bracket, Oil Tank 7 276 Mounting Bracket, Fuel Tank 8 826 Seat Pan 58 Spacer, Caster Wheel 50 000-28 Bolt, Hex Head 7/6- x -/ 5 002- Nut, Elastic Stop 7/6-52 000-05 Lockwasher, 7/6 5 000-0 Lock Washer. /8 Spring 5 00-0 U-Nut, /8-6 55 000-0 Bolt, Carriage 5/6-8 x 56 2 Bracket, Fuel Valve 57 002-05 Lock Nut, /8-6 Center Lock 58 87 Spring, Seat Latch 5 587 Seat Latch Weldment 60 000-00 Bolt, Hex Head /8-6 x 6 6 876 Seat Assembly w/ adj. rails 62 85 Cushion, Back 6 855 Cushion, Lower Seat 6 85 Arm rest Kit 65 8265 Seat Adjustment Track Set 7
STC ROLL-OVER PROTECTION SYSTEM 0 Seat Assy. With Black Arm Rest 7 6 8 2 5 2 5 5 5 STC 2008 FOLDING ROPS 8
No. No. Description STC ROLL-OVER PROTECTION SYSTEM 5 STC Foldable ROPS Accessory (incl. all items listed) 2 000-5 Bolt, Hex Head /2- x -/2 002- Nut, Center Lock /2-8 Retractable Seat Belt 5 000- Flatwasher, /2-.562 x.75 x.0 6 8625-0 Thumb Screw, 5/6-8 NC x / 7 0062-06 Hair Pin, Cotter 8 8262 Pin 002- Nut, Center Lock /2-0 207 Bracket, Stop 000-5 Bolt, Hex Head /2- x -/2 60 Seat Hardware Kit, STC 85 Bracket 8 Retractable Seat Belt (Seat with Black Arm Rest) 60 Hardware Package, Seat Belt Mounting
DRIVE SYSTEM COMPONENTS 22 2 2 26 2 5 7 2 25 2 0 20 8 2 6 5 28 0 28 27 7 2 6 7 0 6 8 0 STC 2005 DSC 0
No. No. Description DRIVE SYSTEM COMPONENTS 002-0 Nut, Elastic Stop /8-6 2 00-0 Nut, Serrated Flange /8-6 8087 Spring, Pump Idler 286 Spacer 5 000-22 Bolt, Hex Head /8-6 x 2-/ 6 660 Idler Arm Assy., Pump Drive 7 006- Key, 5 x 5 x 25mm 8 872 Belt, Transmission 85 Pulley, -/2 Dia. Idler 0 00-0 Flatwasher, /8-. x.8 x.05 827 Pulley, 5.75 OD Taper Bore 82085 Hub, Tapered, 5mm Bore 000-5 Bolt, /8-6 x 2 50 Pivot, Idler 5 822 Bearing 6 000-72 Bolt, Hex Head /-20 x Grade 8 7 000- Bolt, Hex Head /8-6 x 2-/2 8 000-20 Bolt, Hex Head /8-6 x -/2 808 Pulley, 5.75 Dia. -.5 Bore 20 20 Clamp Plate 2 007-05 Hex Head Capscrew, /-20 x / 22 226 Control Lever, Pump 2 007-05 Hex Head Capscrew, /-20 x / 2 000-02 Lockwasher, / 25 882 Block, Pump Control 26 0060-06 Roll Pin 27 000-6 Bolt, Hex Head /8-6 x -/2 Grade 8 28 00-0 Nut, Serr. Flange /8-6 2 000-6 Bolt, Hex Head /8-6 x -/2 Grade 8 0 27 Bracket 000- Bolt, Hex Head /8-6 x 2 825 Pulley, 5 Dia. Idler
ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER) Section 8 5 7 2 8 5 6 0 STC 2008 EAPKA
ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER) No. No. Description KAI 2CV 822 Engine, Kawasaki (FH60V-AS2) x 828 Engine, Kohler (PS-75607) x 2 2770 Bumper, Rear x x 207 Shield, Rear x x 00-0 Nut, Serr. Flange /8-6 x x 5 8250 Extension, Oil Drain 2. x 82 Extension, Oil Drain x 6 000-2 Bolt, Carr. /8-6 x x x 7 00-0 Bolt, /8-6 x Torx x 8 802 Muffler x 8266 Muffler x 2 Bracket, Muffler x x 0 2555 Plate, Skid x x 000- Bolt, Hex Head 5/6-8 x -/2 x x 000- Bolt, Hex Head /8-6 x x x 00- Screw, Hex Head 5/6-8 x / Self Tap x x 00-0 Nut, Serr. Flange 5/6-8 x x 5 000- Bolt, Carr. /8-6 x / x x
STEERING COMPONENTS 2 8 8 8 5 8 0 2 7 2 6 7 8 25 0 2 20 5 26 27 5 7 7 28 5, A 5 2, 2A 2 2 22 To Pump 6 0 STC 2007 SSC
No. No. Description STEERING COMPONENTS 820 Grip, Control Lever 2 6 Handle Bar, LH (Includes item ) 62 Handle Bar, RH (Includes item ) 000-0 Bolt, Hex Head /8-6 x -/ 000-0 Lock Washer, /8 5 826 Knob 6 000-5 Flatwasher, 5/6-.75 x.875 x.08 7 0060-0 Roll Pin, Spring 5/2 x / 8 828 Pivot, Control Lever 002-0 Nut, Elastic Stop /8-6 0 820 Rod End, /8-2 RH Female 0020- Nut, /8-2 RH Thread 8262 Rod, Pump Control Linkage 0020-7 Nut, /8-2 UNF-2B LH Thread 82 Rod End, /8-2 LH Thread 5 77 Pin Retainer 6 000-20 Bolt, Hex Head /8-6 x -/2 7 000- Bolt, Hex Head 5/6-8 x -/ 8 602 Spacer, Pump Dampener 25 Plate, Control Lever 20 000-7 Bolt, Hex Head 5/6-8 x 2 2 8252 Gas Damper 22 000- Bolt, Hex Head /8-6 x 2 820 Block, Clamping 2 000- Bolt, Carriage, 5/6-8 x / 25 6770 Control Plate - LH (Includes Decal) 677 Control Plate - RH (Includes Decal) 26 00-0 Nut, Serr., Flange, 5/6-8 27 002-08 Nut, Elastic Stop /-20 28 000-8 Bolt, Hex Head /8-6 x / 2 66 Shaft, Steering Control 0 002-0 Nut, Elastic Stop 5/6-8 8-0 Grease Fitting, /-28 Self Tap 2 55 Spacer, Control 57 Control Lever Assy RH (Includes & 5) 57 Control Lever Assy LH (Includes & 5) 002-0 Nut, Elastic Stop 5/6-8 5 800-06 Bushing 6 00-08 Flatwasher, -/ x /6 x 6 Ga. 7 0050-02 Retaining Ring, / Ext. 8 2057 Bracket, Switch Actuator 007-6 Bolt, Hex Serr. Flange 5/6-8 x / 0 000-02 Bolt, Carr. /-20 x / 58 Bracket, Control Return 2 88 Spring 8250 Rubber Spacer 000-8 Bolt, Carriage 5/6-8 x -/2 5
BRAKE COMPONENTS Section 8 5 8 7 6 8 6 0 8 26 0 2 0 6 7 5 20 2 5 20 25 2 22 2 2 2 26 28 2 6 20 2 27 5 STC 2002 BSC 6
BRAKE COMPONENTS No. No. Description 00-06 Nut, Serr. Flange /2-2 8807 Spring 000-08 Bolt, Hex Head 5/6-8 x / 000-6 Bolt, Hex Head /2- x -/ 5 000-52 Bolt, Hex Head /2- x 2-/2 6 002- Nut, /2- Center Lock 7 80 Wheel Motor, Hydro-Gear 8 006-25 Key, Woodruff 5/6 x 68 Wheel Hub Assembly 0 86 Brake Band Assembly 8206 Bushing, Self Align 8680 Nut, Hex Castle.0-20 UNEF 006-06 Cotter Pin, /6 x -/2 0028-02 Lug Nut, /2-20 5 820 (8 ) Wheel Assembly 2 x.5-865 (8 ) Rim 82 (8 ) Tire 2 x.5-6 000-6 Brake Rod Stud, /8-2 x 8.5 7 0020- Nut, /8-2 UNF 8 227 Plate Weldment, Motor Backing 006-6 Clevis Pin, /8 x. 20 006-0 Pin, Rue Cotter /8 Dia. 2 570 Brake Linkage LH 57 Brake Linkage RH 22 8-0 Grease Fitting, /-28 2 0020-25 Nut, /8-2 UNF 2 0050-0 Retaining Ring,.625 Ext. 25 002-0 Nut, Elastic Stop 5/6-8 26 00-07 Flatwasher, /8-. x.8 x.05 27 000-87 Bolt, Hex Head /2- x 2-/2 Grade 8 28 000-66 Bolt, Hex Head /8-2 x -/ 2 006-02 Cotter Pin, /2 x / 0 000-20 Bolt, Hex Head /8-6 x -/2 56 Brake Shaft 2 002-0 Nut, Elastic Stop /8-6 85 Rod End, /8-2 LH Thread 006-02 Clevis Pin, /8 x.06 5 8-0 Clevis, /8-2 6 8202 Grip, Brake Lever 7 00-0 Nut, Serr. Flange /8-6 8 650 Brake Lever (includes item 6) 000-22 Bolt, Hex Head /8-6 x 2-/ 0 0020-7 Nut, /8-2 UNF-2B LH Thread 228 Lever, Brake 2 57 Shaft Weldment, Pivot 5 Pin, Pivot 0008-0 Bolt, Serr. Flange /2-20 x.56 7
FUEL AND HYDRAULIC SYSTEM Section 8 E 2 8 G 5 6 55 7 8 M 55 A B M A B F 7 7 6 6 5 20 8 0 28 50 TO ENGINE F 6 8 J 20 20 8 6 2 5 8 J 2 22 8 27 K 20 25 56 G 2 2 2 7 26 58 C D K 5 0 6 7 C 6 E D 6 26 7 L 26 8 5 2 5 L 57 5 0 8 7 STC 2005 FHS 8
No. No. Description FUEL AND HYDRAULIC SYSTEM No. No. Description 826 Pump, BDP-0A-6 (LH) 826 Pump, BDP-0A- (RH) 2 82266-0 Elbow, 0 Degree /6 O-Ring x /8 Hose 8572-02 Fitting, /2 JIC x 5/8 O-Ring 88 Hose, /8 Pushlock (Specify length) 5 8257 Bushing 6 8257 Fitting 7 82266-0 Elbow, 0 Degree /6 O-Ring x /8 Hose 8 86- Hose Clamp,.6 Dia. 8258 Hose Assembly 0 0060-06 Roll Pin 8572-0 Fitting, /2 JIC x /2 O-Ring 860-06 O-Ring 000-20 Bolt, Hex Head /8-6 x -/2 007-07 Bolt, Hex Head /-20 x -/ 5 000-02 Lockwasher 6 002-0 Nut, Elastic Stop /8-6 7 226 Control Lever 8 000-08 Bolt, Hex Head 5/6-8 x / 000-0 Lockwasher, 5/6 20 000-5 Flatwasher, 5/6-.75 x.875 x.08 2 86 Cap, Hydraulic Tank 22 8507 Insert, Filler Neck 2 882 Control Block 2 20 Clamp Plate 25 67 Hydraulic Tank Assembly w/fittings 26 860-06 O-Ring, /6 27 82277 Tee Fitting, O-Ring to Barb 28 86- Clamp,.6 Max. /.25 Min. Dia. 2 8257 Bushing 0 82572 Elbow, 0.8 Hose 86- Clamp 2 867 Fuel Hose, / ID (order by the inch) 2 Bracket Fuel Valve 805-0 Clamp, Fuel Hose / Hose ID 5 822 Valve, Fuel Shutoff 6 86- Clamp,.6 Max. /.25 Min. Dia. 7 82800-02 Fitting, /6 O-Ring x /8 Hose 8 00-0 Nut, Serr. Flange 5/6-8 00-07 Flatwasher, /8-. x.8 x.05 0 862-0 Oil Filter 8278 Filter Head Assembly 2 82800-0 Fitting, / O-Ring x /8 Hose 860-0 Plug, /6-8 O-Ring 82557 Hose, Filter Inlet 5 66 Fuel Tank RH 6 8257 Cap, Fuel Tank (incl. item #5) 7 80 Tank Bushing 8 8 Elbow, 0 Degree 676 Fuel Tank LH 50 88 Hose, /8 Pushlock 5 Long 5 000-7 Bolt, Hex Head 5/6-8 x 2 52 000-0 Screw, /-20 x 2 5 8277 Gasket, Gas Tank Cap 5 ** Fuel Filter 55 82605 Hose Assembly 56 000- Bolt, Hec Head 5/6-8 x -/2 57 82802 Nipple, Oil Filter.0- UNF-2A x -/ 58 860-02 O-Ring, / ** Available through the individual engine manufacturer.
20 Section 8 ELECTRICAL SYSTEM STC 2008 ESKA 2 0 2 20 2 2 6 2 7 8 0 0 5 8 5 0 2 7 6 25 26 8 0 5 6 7 27 20 20 2 2 2 5 SCAG POWER EQUIPMENT
No. No. Description ELECTRICAL SYSTEM 855 Hourmeter 2 828 Fuse, 20 amp 866 Key, Ignition 6206 Key Assembly w/fob 807-0 Nut, Hex 5/8-2 5 807-0 Lockwasher, 5/8 Internal 6 6660 Electric PTO Clutch GT.5 7 878 Switch, Ignition 8 862 Switch, PTO 80 Relay 0 00-0 Lock Washer, #0 External Tooth 0020-0 Nut, Hex #0-2 867 Switch, N/O 6768 Panel, Instrument 8202 Choke & Throttle Control - Kawasaki (Qty 2) 85 Choke Control - Kohler (Qty ) 5 8202 Throttle Control - Kohler ( Qty ) 6 868 Switch, Seat 7 802 Module, Interlock 8 000-0 Screw, #0-2 x.5 Phillips Head 820 Battery, 0CCA (Not Available Through Scag) 20 000- Bolt, Hex Head /-20 x.5 2 0020-02 Nut, Hex /-20 22 802-5 Cable, Battery Black (negative) 2 802- Cable, Battery Red (positive) 2 868 Wiring Harness, Main 25 808 Pulley, 5.5 OD x.5 Bore 26 002-0 Nut, Elastic Stop 5/6-8 Key 27 2 Mounting Bracket, Hour Meter 28 000- Screw, #0-2 x.5 Phillips Head 2 825 Adaptor, Wiring Harness (Kawasaki only) 820 Adaptor, Wiring Harness (Kohler only) 0 006-2 Key, / x / x -/ 00-28 Flatwasher, 7/6-.6 x -/ x / 2 000-05 Lockwasher, 7/6 000-0 Bolt, Hex Head 7/6-20 x 2-/2 UNF 000- Screw, #0-2 x / 5 000-08 Bolt, Hex Head 5/6-8 x / 6 000-0 Lockwasher, 5/6 7 000-5 Flatwasher, 5/6-.75 x.875 x.08 8 20 Backing Plate 876 Rubber Pad, Clutch Stop 0 225 Plate, Backing 800-0 Clamp 2 862 Fuse Holder 857 Cover, Sealed Double 82588 Clip, Wire 5 862 Double Fuse Assembly, Sealed (Incl. items 2, 2,, ) 2
HYDRAULIC PUMP ASSEMBLY 2 Overhaul Seal Kit 8 7 2 20 2 22 5 6 0 PORT "A" SIDE 2 25 27 5 26 6 7 2 2 8 0 28 PORT "B" SIDE 0 22
No. No. Description HYDRAULIC PUMP ASSEMBLY HG 7056 Housing Kit 2 HG 7057 End Cap Kit HG 506 Straight Headless Pin HG 506 Hex Flange Bolt, M8-.25 x 60mm 5 HG 52 Housing O-Ring 6 HG 25027 Charge Pump Kit 7 HG 5027 Gerotor Assembly 8 HG 000-0 O-Ring HG 5005 Socket Head Screw, M6 x.0-20mm 0 HG 2500 Bypass Valve Kit HG 7052 Pumpshaft Kit HG 505 Ball Bearing, 7 x 0 x HG 56 Lip Seal HG 502 Retaining Ring 5 HG 505 Spacer 6 HG 70 Cylinder Block Kit 7 HG 2000 Block Spring 8 HG 20007 Block Thrust Washer HG 5 Valve Plate 20 HG 200087 Swash Plate 2 HG 5055 Ball Thrust Bearing 22 HG 200005 Trunnion Arm 2 HG 200005 Slot Guide 2 HG 250062 Check Valve Kit (.02 Orfice) port A on Left Hand Pump, port B on Right Hand Pump 25 HG 700 Charge Relief Kit 26 HG 250 Trunnion Seal with Retainer 27 HG 0050-00 Straight Thread Plug 28 HG 5008 Straight Headless Pin 2 HG 70525 Overhaul Seal Kit 0 HG 707 System Check Relief Kit, port B on Left Hand Pump, port A on Right Hand Pump 2
REPLACEMENT DECALS AND INFORMATION PLATES Section 8 2 80 8 5 FORWARD F R REVERSE 8200 6 Heavy-Duty Commercial 87 7 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 802 8282 0 8 STC 2007 RDP 2
REPLACEMENT DECALS AND INFORMATION PLATES No. No. Description 807 Decal, Danger-Spinning Blades 2 806 Decal, Warning-Rotating Blades 8 Decal, 8V 858 Decal, ROPS 5 80 Decal, Patents 6 8200 Decal, Traction Control 7 87 Decal, Heavy Duty Commercial 8 80 Decal, Metalcraft - Made in USA 802 Decal, Belt Cover 0 8282 Decal, Instrument Panel 8285 Decal, Fuel Valve Position 82566 Decal, Cutting Height Bottom Row of Holes 82578 Decal, Tiger Cub 8270 Decal, Seat Support 5 8257 Decal, Rear Bumper 6 8266 Decal, Front Footplate 7 805 Decal, Discharge Chute 8 825 Decal, Cutting Height Top Row of Holes ** 68 Spanish Decal Kit, STC / STWC (not shown) 5 R 8266 6 7 STC 2008 RDP2 25
ELECTRICAL SCHEMATIC - KAWASAKI, KOHLER Section 8 PTO SWITCH DIODE KAWASAKI ADAPTER HARNESS KEY SWITCH RELAY WHITE MAGNETO RED W/YEL STRIPE FUEL SOLENOID YELLOW RECTIFIER GRN W/WHT STRIPE SOLENOID RED MAIN HARNESS KOHLER ADAPTER HARNESS GRN W/WHT STRIPE WHITE ENGINE PLUG YELLOW RED SOLENOID "B+" MAIN HARNESS RED LIGHT BLUE BLUE RED LIGHT BLUE BLUE RED RED BLACK BLACK RED W/YEL STRIPE RED RED GRN W/BLK STRIPE GREEN GRN W/WHT STRIPE YELLOW WHITE WHITE RED RED YELLOW RED W/YEL STRIPE GREEN GRN W/WHT STRIPE GRN W/BLK STRIPE 20 AMP FUSES BRAKE INTERLOCK SWITCH PINK RED RED ORANGE L.H. NEUTRAL SWITCH BLACK GROUND BLACK BLACK BROWN SEAT SWITCH DIODE MODULE PLUG BLACK BLACK RED RED CLUTCH ORANGE RED W/WHT STRIPE STARTER STC Electrical Schematic Serial No. 76000 & Higher NEG POS HOURMETER TO ENGINE ADAPTER HARNESS STARTER SOLENOID R.H. NEUTRAL SWITCH 26