SC500 PARTS LIST Advance MODELS 5604000, 560400 / revised 6/3 FORM NO. 560459
revised 6/3 GENERAL VIEW 3 4 7 6 8 5 Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Recovery System Item Ref. No. Qty Description 5 Scrub System-0D 6 Scrub System-REV 7 Solution System 8 Squeegee Assy ii SC500-560459 /
TABLE OF CONTENTS DESCRIPTION PAGE Chassis System... -3 Drive Wheel Assembly... 4-5 Platform Assembly... 6-7 Control System... 8-9 Decal System... 0- Electrical System... -3 Recovery System... 4-5 Scrub System-0D... 6-7 Scrub System-REV... 8-9 Solution System... 0- Squeegee System... -3 Ladder Diagram-... 4-5 Ladder Diagram-... 6-7 Optional Kits and Accessories... 8 Recommended Spare Parts... 9 Brush Selector Guide-Disk... 30 Pad Selector Guide... 3 Squeegee Blade Selector Guide... 3 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to fi nd the Ref. No. for that kit. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X /8 4 805 Chain-Cover 5 905 Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X.074 0 5630 Solution Tank 563034 Hinge Plate K 56303 Kit-Hardware Solution Tank Model Serial No. / 560459 - SC500
revised 6/3 CHASSIS SYSTEM 0 7 5 45 33 6 3 54 7 6 0 3 6 54 0 9 30 34 3 44 46 35 49 4 50 53 4 3 5 34 5 4 8 4 3 7 9 7 4 3 9 39 37 36 40 9 48 4 5 5 5 48 47 38 8 45 7 5 48 4 SC500-560459 /
revised 6/3 PARTS LIST CHASSIS SYSTEM Kit Item Ref. No. Qty Description K,K4 Washer, Flat Xl 9X3 K4 4 Screw, Hex Hd M8x45- K,K4 3 Screw, Hex Thd To Hd M8x0 Ss K4 4 4 Nut, Hex Nyl Loc Thin M6 K4 5 8 Nut, Hex Nyl Loc Thin M0 K4 6 Washer, Flat 5,3X0 K4 7# 5 Washer, Flat 6,4X,5 K4 8# 4 Washer, Flat 8.4X6X.6 K4 9 4 Scr-Hex Hd Loc 3/8-6x.6 K4 0 4 Scr-Hex M8-.5 X 6MM K3 Nut, Hex Nyl Loc-Thin -4 K4 Key-Wdf 5MMX6.5MMX6MM K4 3 8 Scr-Soc Shd Mx6mmx M0-.50 K4 4 8 Wsh-Flt mm K4 5 Wsh, Int Shprf #0 K 6 Wheel 7 560409 Mounting Tab 8# Drive Wheel Assembly 9 5604094 Bar Linkage 0 560405 Battery Tray 560430 Steering Shaft 560435 Link Bar 3 560448 Steering Shaft Weldt 4 56045 Spindle Mount Weldment 5 560457 Collar 6 560470 Chassis Weldment K4 7 6 Bushing Link Arm [8] 560439 Harness-Drive Motor Kit Item Ref. No. Qty Description 9 560469 Sprocket- Tooth K 30 Universal Joint 3# Platform Assembly 3 560439 Tube-Steering Assembly K4 33 Screw Cap 34# 560467 Bearing Flange 35 56544 Battery Charger 4V 5A (E) K3 36 Bearing Cup K3 37 Bearing Cone K3 38 Seal,Shaft 39 563403 Block, Bearing K3 40 Bearing Ball K4 4# 7 Tie, Cable K4 4 Chain - Ball K4 43# DELETED K4 44# Screw Grub M5x0 Uni599 K4 45 4 Scr, Pan Phil M5x6 K4 46 3 Screw, Hex Thd To Hd M6x4 K4 47 5 Flat Tie Holder K4 48# 7 Thread Rolling Scr 5X6 K4 49 3 Washer, Flat Xl K4 50# 3 Washer, Flat Xl Ss K4 5 3 Scr, Pan Phil M6x6 K4 5 4 Washer, Flat Xl 9.5X7X.5 53# 909 556 000 Clamp 8 K4 54# 4 Washer Flat Xl Uni-6593 8x4 K 560438 Kit-Universal Joint K 560433 Kit-Rear Wheel K3 560433 Kit-Bearing Block K4 5604333 Kit-Chassis Hardware # = Revised or new since last update [ ] = Not Shown / 560459 - SC500 3
revised 6/3 DRIVE WHEEL ASSEMBLY 6 0 4 4 30 3 0 3 5 7 7 6 7 8 6 5 3 9 3 4 7 8 5 9 7 5 5 8 9 7 4 SC500-560459 /
revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # Drive Wheel Assembly K7 Sprocket Assy K7,K8 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 Scr-Soc Hd 5/6-8 X.50 K8 5 Nut, Hex Nyl Loc-Thin 5/6-8 K7,K8 6 Wsh-Flt Sae Ss 5/6 K5,K6,K7 7 Key-Wdf 5mmx6.5mmx6mm K6,K8,K9 8 4 Scr-Carriage Ss M8-.5 X 0mm K6 9 Drive Wheel 0 5604058 Drive Wheel Frame Weldt K6 Axle K6,K9 Axle Bearing K5 3 Drive Wheel Motor (M) 4 5604077 Spindle Weldt K5 5 Spacer 6 56045 Steering Plate K5,K6,K8, 7 8 Washer, Flat 8x7x.6 Ss K9 K7 8 Sprocket-5 Tooth K7 9 Sprocket- Tooth 0 560470 Chain-Roller K7 Chain-Roller K7 Weld t-idler Adjust K6 3 Key, 6mm Sq K7,K8 4 Screw, Hex Thd To Hd M6x35 Ss K6,K7,K8, 5 5 Nut, Hex Nyl Loc Thin M8 Ss K9 K5,K6,K8 6 4 Screw, Hex Thd To Hd M6x5 Ss K8 7 4 Screw, Hex Thd To Hd M8x30 Ss K7,K8 8# Nut, Hex M6 SS K7,K8 9 Screw, Hex Thd To Hd M8x55 Ss K8 30 4 Spacer K8 3 Spacer K5 5604336 Kit-Drive Wheel Motor K6 5604338 Kit-Wheel And Bearing K7 5604339 Kit-Sprocket And Chain K8 5604340 Kit-Drive Wheel Hardware K9 5604384 Kit-Front Wheel Bearings # = Revised or new since last update DRIVE WHEEL ASSEMBLY / 560459 - SC500 5
revised 6/3 PLATFORM ASSEMBLY 6 4 7 0 5 9 8 3 6 SC500-560459 /
revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # Platform Assembly K # 8 Washer K # 6 Scr Pan Phil Plastit0-4x.6 K 3# Scr Pan Phil Plastite 0-4x K 4 4 Scr-Pan Phil Plast M5x.3x0mm 5 560405 Platform-Upper 6 560485 Pedal-Safety 7 560486 Foot Pedal 8 560487 Platform-Bottom 9 560477 3 Compression Spring 0 5604406 Switch Harness (S, S5) 5658690 Grommet 5633006 Grommet K 560447 Kit-Platform Hardware # = Revised or new since last update PLATFORM ASSEMBLY / 560459 - SC500 7
revised 6/3 CONTROL SYSTEM 5 4 3 5 0 3 3 7 4 6 8 4 8 SC500-560459 /
revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description K3 Washer, Flat 3X4 K3 Key-Wdf 5mmX6.5mmX6mm 3 5604053 Control Panel K3 4 Collar 5 560496 Shaft Steering 6 560465 Shaft Hex K 7 Universal Joint K 8 Hook Latch K,K3 9# DELETED K3 0 Bearing-Flange 560440 Bracket-Prop Rod 5660060 Steering Wheel K3 3 Nut, Hex Nyl Loc Thin M K,K3 4 4 Scr, Pan Phil M5x0 Ss K3 5# Screw Grub M5x0 Uni599 K 560438 Kit-Universal Joint K 560435 Kit-Draw Latch K3 5604365 Kit-Control Hardware # = Revised or new since last update CONTROL SYSTEM / 560459 - SC500 9
revised 6/3 PARTS LIST DECAL SYSTEM 4 5 4 3 0 SC500-560459 6 /
revised 6/3 PARTS LIST DECAL SYSTEM Kit Item Ref. No. Qty Description K,K Decal, Caution K,K Decal-Chemical Ratio K,K 3 Decal-Advance K 4 Decal-Sc500 K Decal-Sc500 Rev K,K 5 Decal-Charger Cord K,K 6 Decal-Error Codes K,K 7 DELETED K 5604334 Kit-Decal Sc500 K 5604348 Kit-Decal Sc500 Rev # = Revised or new since last update / 560459 - SC500
revised 6/3 ELECTRICAL SYSTEM 3 6 6 7 5 8 4 7 4 5 9 7 5 8 4 0 0 33 30 9 3 3 8 9 3 SC500-560459 /
revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # 560443 Circuit Breaker 50 Amp (CB) K 4 Washer, Flat 6,4x,5 K 3 3 Scr-Pan Phil /4-0 X.38 K 4 5 Nut, Hex W/ Shprf /4-0 K 5 3 Stud [6] 5604083 Harness-Main K 7 Interface Panel Assembly (A) K3 * Kit-Interface Panel 8 560476 Solid State Relay (K) 9 560493 Electrical Panel 0 560443 Speed Controller (E) 560447 Disconnect-Emergency [] 56048 Cable-Power Red [3] 560483 Cable-Power Black 4 563555 Circuit Breaker, 5 Amp (CB) 5# -00-057 Bat Terminal Cover Red 6 5639697 Potentiometer, 00k (R) 7 564089 Fuse, 50 Amp (F) 8 56438 Circuit Breaker, 0 Amp (CB3) 9 56469858 3 Electrical Mount 0 5647846 Tie, Cable 5650963 Circuit Breaker-5 Amp (CB4) 566083 Contactor 4v, 00 Amp (K) K 3 Washer, Flat Xl 5,5x5x, Ss K 4 Viti Tcei/Scr, Soc Hd K 5 4 Scr, Pan Phil M5x6 6 46888000 Switch, Key With Water Proof Cup (S) K 7 4 Cover For Screw Tcb 4.8mm 8 407A 3 Cable,Battery K 9 Scr, Pan Phil M6x K 30 Scr, Pan Phil M4x0 3 5096A Knob, Speed Control K 3 Screw, Hex Thd To Hd M5x 33# -00-0573 Bat Terminal Cover Blk K 560434 Kit-Electrical Hardware K 560437 Kit-Control Board K3 560437 Kit-Interface Panel # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included ELECTRICAL SYSTEM / 560459 - SC500 3
revised 6/3 8 3 RECOVERY SYSTEM 8 7 8 6 8 9 7 0 3 8 5 4 0 3 4 6 6 30 5 4 7 5 9 7 9 3 3 4 4 SC500-560459 /
revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description K Latch, Draw K7 3 Screw, Hex Thd To Hd M6x30 K7 3 3 Washer, Flat 6,4x,5 S.S. K,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.5) 6 560405 Recovery Tank K4 7 Debris Cage K4 8 Debris Tray Cover 9 560458 Back Panel 0 560464 Gasket-Recovery Tank 560458 Vac Hose Assy 560485 Drain Hose [3] 5604306 Jumper Harness 4 560430 Splash Guard K8 5 Vacuum Motor Support Gasket K6 6 Gasket, Vacuum Motor 7# 45 0543 000 Hose Clamp 4/3-5 K,K7 8 8 Washer, Flat Xl 5,5x5x, Ss 9 909 605 000 Cover, Vac K,K5,K7 0 3 Viti Tcei/Scr, Soc Hd K8 Insulation Tube K8 Panel, Acoustic Insulation K7 3 3 Plate Cover 4 909 667 000 Filter K6 5 Vacuum Motor 3 Stage 4v (M4) K 6 Gasket Float Support K 7 Support Float Support System K 8 Float Cage K 9 Ball Float K,K5,K7 30 3 Nut, Hex Nyl Loc Thin M4 Ss K,K7 3 6 Scr,Pan Phil M5x6 Ss K5 3 Clamp, Hose D.50 K 560435 Kit-Draw Latch K 5604359 Kit-Float Cage K4 5604360 Kit-Debris Cage K5 560436 Kit-Hose Clamp K6 5604363 Kit-Vacuum Motor K7 5604364 Kit-Recovery Hardware K8 5604383 Kit-Vacuum Motor Insulation # = Revised or new since last update [ ] = Not Shown RECOVERY SYSTEM / 560459 - SC500 5
revised 6/3 SCRUB SYSTEM-0D 6 3 5 5 38 3 4 5 8 4 36 8 7 3 40 4 7 40 8 4 34 0 34 35 3 9 6 3 30 33g 6 7 39 9 37 9 33 33c 33f 33d 33b 0 33e 33a 33h 6 SC500-560459 /
revised 6/3 PARTS LIST SCRUB SYSTEM-0D Kit Item Ref. No. Qty Description K Washer, Flat Xl 9X3 K Screw, Hex Thd To Hd M6x50 K 3 4 Screw, Flat Socket Head K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 3 Washer, Split Lock D.8 K 7# 3 Washer, Flat 8.4X6X.6 K 8 Rivet, Nylon Tree Push-In (.5) K 9 Key, Square.5 X.44 K 0 Scr-Soc Hd 5/6-8 X.5 Zinc K Scr-Hex Thd Form M6 X 0mm K Scr-Soc Shd M6xmm X M5-0.8 K 3 Scr-Soc Shd M8x6mm X M6-.00 K 4 Scr-Hex Plastic M8-.5 X 6MM K 5 Wsh, Bowed.66x.500x.060 6 560407 Disc Brush Motor (A-F) (M5) 7 5604095 Shaft Disc Brush Motor 8 56047 Deck Lift Plate Weldment 9 56040 Lower Deck Plate 0 5604 Brush Housing 56046 Squeegee Link Weldment K Squeegee Pivot Block K 3 Bearing Flange K 4 Squeegee Pivot Washer 5 560437 Spacer Motor 6 560469 Solenoid Valve Assy (L) 7 560440 Skirt Brush 8 56044 Double Scrub Brkt 9 5634983 Tee Assembly 30 5638683 Barbed Elbow 90 3 5639709 Hose, Pvc, Clear.50 X 4.00 3 563977 Hose, Pvc Clear K 5604344 Kit-Squeegee Pivot K 5604346 Kit-Disc Deck Hardware Kit Item Ref. No. Qty Description 33 5660733 Brush Plate Assy Rt 33a 56366455 Plate, Stop K 33b Wsh, Flt Std #0 K 33c Wsh, Flt.66 X.906 X.060 K 33d 4 Scr, Pan Phil Plastite 0-4 X.38 33e 5609653 Spring Retainer 33f 565 Gimbal-Collar Assembly 33g 5660056 Spring, Brush Holder 33h 56608 Brush Plate K 34# Scr, Pan Hd Thd Form K 35 Washer, Flat Xl 5,5X5X, Ss K 36 Key 37 909 5483 000 Hose Holder K 38 Screw, Hex Thd To Hd M8x6 Loctite K 39 3 Screw, Hex Thd To Hd M8x30 Ss K 40 3 Nut, Hex Nyl Loc Thin M6 Ss K 4 Washer, Flat Xl Ss K 4# Screw Cyl Hd M5x Kit Item Ref. No. Qty Description A 560497 Motovario Gearbox 5/ B 560498 Motor C 5604300 Brush Housing Assembly D 5660588 Cover And Screws E 5660508 Plastic Cover F 5660534 Carbon Brushes () # = Revised or new since last update 6 F F E A Key C B Cover and Screws D / 560459 - SC500 7
revised 6/3 SCRUB SYSTEM-REV 3 5 3 5 3 46 8 7 4 45 35 4 6 34 30 44 9 56 6 8 3 47 0 4 5 45 43 59 54 0 58 5 44 8 45 9 57 40 4 4 9 33 39 9 36 0 48 57 7 50 45 6 55 5 37 49 53 38 7 8 SC500-560459 /
revised 6/3 PARTS LIST SCRUB SYSTEM-REV Kit Item Ref. No. Qty Description K Helical Spring Lock Washer /4 K,K 3 Screw, Hex Thd To Hd M6x45 K 3 Screw, Hex Thd To Hd M6x50 K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 Washer, Split Lock D.0 K 7 3 Washer, Flat 6,4x,5 S.S. K 8# 3 Washer, Flat 8.4x6x.6 K,K3 9 4 Scr-Flt Phil /4-0 X.6 K 0 7 Scr-Flt Phil Loc /4-0 X.75 K Scr-Hex Hd Loc /4-0x.75 K Rivet, Nylon Tree Push-In (.5) K 3 Scr-Soc Shd M6xmm X M5-0.8 K 4 Scr-Soc Shd M8x6mm X M6-.00 K 5 Scr-Hex Plastic M8-.5 X 6mm K 6 3 Scr-Pan Phil Loc Ss /4-0 X.50 K 7 6 Scr-Pan Phil Loc Ss /4-0 X.00 K 8 Wsh, Bowed.66x.500x.060 K4 9 Tee, Hose 0 560438 Rev Lift Plate Weldment 560469 Solenoid Valve Assy (L) K Washer Squeegee K 3 Bushing Squeegee 4 56040 Plate Pivot 5 56040 Housing Rev 6 560403 Squeegee Link Weldment 7 56044 Double Scrub Brkt 8 560444 Plate Motor K3 9 4 Isolator-40 Duro /4-0 K4 30 Reducer Barb K 3 Brkt-Squeegee Bushing [3] 56400 Connector-Adaptor Kit Item Ref. No. Qty Description K4 33 Grommet K4 34 Hose,Chem Resistant, K4 35 Reducer,Barb 36 563900 Shield Splash 37 56390038 Gasket Driver 38 56390044 Pad Driver Assy K4 39 Clear Vinyl Hose K 40 3 Screw, Hex Thd To Hd M6x0 Ss K 4# Scr, Pan Hd Thd Form K 4 Washer, Flat Xl 5,5x5x, Ss K4 43 Hose Solution Flex K4 44 Hose Clear Vinyl 3/8 Id X / K,K 45 9 Nut, Hex Nyl Loc Thin M6 Ss K 46 Washer, Flat Xl Ss K4 47# Clamp, Hose 48 563853 Stud Stablizer Short 49 5639000 Weight Counter 50 563900 Eccentric 5 5639007 Driver Motor 5 5639007 Motor 4vdc (M5) [ ] 56487 Carbon Brush Set Of (for 5639007) 53 50736A Bearing K4 54 Hosebarb, 90 Degree 55 6775A Retainer, Bearing K 56 Screw 3/8-4 X Hex Head K,K3 57 7 Nut, Serrated Flange K 58# Screw Cyl Hd M5x K4 59# Pipe Clamp--M0xm6 K 5604367 Kit-Rev Deck Hardware K 5604368 Kit-Rev Squeegee Pivot K3 5604369 Kit-Isolator K4 5604370 Kit-Rev Solution Hose # = Revised or new since last update [ ] = Not Shown / 560459 - SC500 9
revised 6/3 SOLUTION SYSTEM 34 3 5c 5b 8 5 6 50 4 33 5 4 6 5 5a 5d 5 4 7 4 4 3 53 43 39 4 7 30 37 9 39 55 3 3 37 7 9 38 0 36 4 40 49 4 45 48 44 36 40 46 5 47 54 56 9 4 7 8 8 3 53 0 35 6 7 0 SC500-560459 /
revised 6/3 PARTS LIST SOLUTION SYSTEM Kit Item Ref. No. Qty Description K5,K7 Screw, Hex Thd To Hd M0x50 K7 # 4 Nut, Hex Nyl Loc Thin M5 K5,K7 3 Nut, Hex Nyl Loc Thin M8 K6,K7 4 8 Washer, Flat 8.4x6x.6 K7 5 Scr, Pan Phil Thd Form 6-3 X.3 K7 6 Nut, Hex Nyl Loc-Thin Ss 3/8-6 K7 7 0 Scr-Hex M8-.5 X 6mm K5,K7 8 Scr-Soc Shd M0x50mm X M8-.5 K7 9 3 Wsh, Flt.66 X.906 X.060 0 5604050 Solution Tank K6 Tip Pad 560465 Filter Bracket 3 560489 Insert-Dry Break 4 560494 Support Brkt 5# Hinge Assembly 5a 560406 Hinge Pin 5b 560407 Hinge Weldment 5c 560408 Hinge Bracket 5d 560449 Bearing Flange 6 56049 Grommet 7# 556A Hosebarb 3/8 X 90 Deg 8 560434 Actuator Brkt K5 9 Actuator Assembly (M3) 0 5604308 Pivot Block K5 Spacer Actuator K4 Rubber Solution Cap 3 5604390 Insert-Brass M8 4 560439 Adjustment Pad 5 5604408 Chemical Bottle Assembly 6 5604409 Prop Rod K4 7 Clip, Panel K7 8 Bushing 9 563494 Hose, Chem Resistant 30 563499 Hose, Chem Resistant 4 Kit Item Ref. No. Qty Description 3 56354 Pump, Chemical (M) 3 563570 Charger Cord, Us 33 563557 Cap, Raw 34 563553 Cap, Dry Break, /8 Barb, 90$ 35 5639338 Hose-Pvc Clear K,K 36 Hose, Spiral.500 37# 5647763 3 Tie, Cable 38 5660599 Cap - Raw With Tether K7 39# 7 Washer, Flat Xl 5,5x5x, Ss K,K 40# 4 Clamp, Hose 8/9-6clamp, Hose B3hs K7 4 6 Scr, Pan Phil M5x Ss K7 4 Scr, Pan Phil M6x0 Ss 43 909 549 000 Cable Support K,K 44 Gasket 45 909 66 000 Buzzer 5-3v (H) K 46 Ball Valve 90 K3 47 Filter, Water K 48 Ball Valve K6,K7 49 8 Screw, Hex Thd To Hd M8x30 Ss K7 50 Nut, Hex Nyl Loc Thin M6 Ss K3,K7 5 Scr, Pan Phil M4x0 Ss K7 5 Washer, Flat Xl Ss K7 53# 6 Scr,Pan Phil M5x6 Ss K 54# Hose, Solution 55# L08603845 Clamp Cable K 56# 33003496 Clamp Hose Parana 3/0 K 5604349 Kit-Solution Drain K 5604350 Kit-Solution Hose K3 560435 Kit-Solution Filter K4 5604354 Kit-Solution Cap K5 5604356 Kit-Actuator K6 5604357 Kit-Tip Pad K7 5604358 Kit-Solution Hardware # = Revised or new since last update / 560459 - SC500
SQUEEGEE SYSTEM 4 9 6 3 7 8 9 8 3 5 0 7 7 4 9 3 6 4 5 5 9 6 30 3 9 0 9 4 5 8 9 3 8 3 SC500-560459 /
Kit Item Ref. No. Qty Description K3,K4,K6 7 Washer, Flat 6,4X,5 S.S. K4,K6 Pin-Cotter /8 X.75 K4,K6 3 Nut-Hex Jam Ss 3/8-6 K4,K5 4 4 Wsh-Flt.38 X.563 X.03 K4 5 Squeegee Casting NOTE K4 6 Squeegee Cover K4 7 Squeegee Lift Bracket K4,K8 8 Squeegee Bracket K4 9 Squeegee Plate K,K4 0 Blade-Squeegee Pu Front NOTE K * Blade-Squeegee Red Gum Front NOTE K,K4 Blade-Squeegee Pu Rear NOTE K * Blade-Squeegee Red Gum Rear NOTE K4,K6 Caster Wheel K4,K6 3 Roller Wheel K4,K8 4 Squeegee Mount Brkt K4,K8 5 Pivot Pin K4,K5 6 4 Retaining Ring K4,K7 7 Strap-Squeegee Rear K4,K5 8 4 Knob Assembly K4,K7 9 Latch-T Tab Assy K4,K6 0 Roller Wheel K4,K6 Pin-Clevis.3 X.84 K4,K8 Pin Cover-6mm K4,K7 3 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 4 3 Washer 8x4x Uni 6593 Ss K3,K4 5 6 Screw, Hex Thd To Hd M6x6 Ss K4,K8 6 Spring Acc. Lid Lh K4,K6 7 Viti Tcei/Scr, Soc Hd K3,K4 8 Washer, Flat 5.3X0X Ss K3,K4,K6 9 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 Scr, Pan Phil M4x0 Ss K3,K4 3 Screw, Hex Thd To Hd M5x0 Ss K 560435 Kit-Squeegee Blade Pu K 560436 Kit-Squeegee Blade Red Gum K3 560437 Kit-Squeegee Hardware K4 5604378 Kit-Squeegee Assy K5 560438 Kit-Squeegee Knobs K6 5604385 Kit-Squeegee Wheels K7 5604386 Kit-Squeegee Strap K8 5604387 Kit-Squeegee Mount Brkt * = Optional, Not Included SQUEEGEE SYSTEM NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace it please order the Kit-Squeegee Assy 5604378. / 560459 - SC500 3
PIN 4 - BRAKE + PIN 5 - KSI B+ RED RED BLK 3 WHT/BRN BLU BLK WHEN CHARGER IS NOT UNSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS YEL/ORN RED BRN/VIO J3- B+ J3-8 B+ WHT/RED RED BLK VIO/BLK BRN ORN/RED GRN/BLK DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH A (CONTROL BOARD) MAIN MACHINE CONTROLLER MOTION J3-6 J3-3 BRUSH CONTACTOR RED/YEL INHIBIT SPC J-7 RED/YEL BT BATTERY, 4 Vdc + - F FUSE, 50A. OPTIONAL DETERGENT PUMP BLU/GRY ORN/BLU BRN/BLK E CHARGER S.P.E. (OPTIONAL) BRN ORN ORN E CURTIS 0 SPEED CONTROLLER DEADMAN SWITCH S PIN 6 - BRAKE - PIN - INHIBIT PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH PIN 3 - HIGH X6C PIN 8 - SPEED LIMIT PIN 3 - POT. LOW PIN 4 - GO SWITCH B- M M BLK YEL/BLK RED/GRN Y BRAKE RED/WHT RED/WHT STATUS J3-7 BLU/BLK REV. ALARM J3-5 RED/BRN YEL J3- SOLUTION SOLENOID GRN/ORG VIO YEL BRN/VIO BRN BRN B- YEL/BLK RED/GRN RED/WHT J3-0 HORN + GRA X6A BLU BLK X6B J3-9 HORN - J- + DETERGENT PUMP BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- J-3 - DETERGENT PUMP YEL/ORN RED BRN B+ CB CIRCUIT BREAKER, 50A. A B ~ B+ B- GND 3 CIRCUIT BREAKER, 5 AMP CB K CONTACTOR, BRUSH L VALVE, SOLENOID H - + HORN M M + X6D X43B X43A X57B M M - X6E revised 6/3 LADDER DIAGRAM MOTOR, WHEEL DRIVE EMERGENCY STOP S4 X6D X6C X44A X6E X6A SW, SPST KEY S X44B X58B R 00K POT 3 S5 X58A X57A X6B GO SWITCH 4 SC500-560459 /
revised 6/3 PARTS LIST LADDER DIAGRAM Item Ref. No. Qty Description A NA Control Board BT NA Battery CB# 560443 Circuit Breaker 50A (Drive Wheel) CB# 563555 Circuit Breaker 5 Amp (Control Circuit) CB3# 56438 Circuit Breaker 0 Amp (Vacuum Motor) CB4# 5650963 Circuit Breaker-5 Amp (Brush Motor) E 560443 Speed Controller E 56544 Battery Charger 4V 5A F 564089 Fuse 50 Amp H 909 66 000 Buzzer 5-3v K 560476 Solid State Relay K 566083 Contactor 4v 00 Amp L 5660064 Solenoid Valve Assembly M# Drive Wheel Motor M 56354 Pump Chemical M3# 560488 Actuator Assembly (Motor Brush Lift Actuator) M4 909 7556 000 Motor Vacuum 3st 4v 40w M5 560407 Disc Brush Motor (0D) M5 5639007 Motor 4vdc (REV) R 5639697 Potentiometer 00k (Speed Adjustment) S 46 888 000 Switch Key with Cap S NA Switch-Sealed (part of Switch Harness 5604406) S4 560447 Disconnect-Emergency S5 NA Switch-Sealed (part of Switch Harness 5604406) Y# NA Electrical Brake (part of Drive Wheel Motor M) # = Revised or new since last update / 560459 - SC500 5
LADDER DIAGRAM YEL/ORN K CIRCUIT BREAKER, 0 AMP CB3 SOLID STATE "RELAY" BLU/ORN WHT J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D C F B RED BLK B+ BRN GRA/BLK D VACUUM MOTOR POWER MODULE BRN/VIO BLU TOP LIMIT YEL/BLK POS RED/VIO POS + BLK/WHT ORN/BLK BOTTOM LIMIT M4 M MOTOR, VAC M5 RED BLK M + MOTOR, BRUSH B- - + - 3+ 4- M K 4 3 CONTACTOR, BRUSH MOTOR, BRUSH LIFT ACTUACTOR M3 - revised 6/3 CIRCUIT BREAKER, 5 AMP CB4 6 SC500-560459 /
revised 6/3 PARTS LIST LADDER DIAGRAM Item Ref. No. Qty Description A NA Control Board BT NA Battery CB# 560443 Circuit Breaker 50A (Drive Wheel) CB# 563555 Circuit Breaker 5 Amp (Control Circuit) CB3# 56438 Circuit Breaker 0 Amp (Vacuum Motor) CB4# 5650963 Circuit Breaker-5 Amp (Brush Motor) E 560443 Speed Controller E 56544 Battery Charger 4V 5A F 564089 Fuse 50 Amp H 909 66 000 Buzzer 5-3v K 560476 Solid State Relay K 566083 Contactor 4v 00 Amp L 5660064 Solenoid Valve Assembly M# Drive Wheel Motor M 56354 Pump Chemical M3# 560488 Actuator Assembly (Motor Brush Lift Actuator) M4 909 7556 000 Motor Vacuum 3st 4v 40w M5 560407 Disc Brush Motor (0D) M5 5639007 Motor 4vdc (REV) R 5639697 Potentiometer 00k (Speed Adjustment) S 46 888 000 Switch Key with Cap S NA Switch-Sealed (part of Switch Harness 5604406) S4 560447 Disconnect-Emergency S5 NA Switch-Sealed (part of Switch Harness 5604406) Y# NA Electrical Brake (part of Drive Wheel Motor M) # = Revised or new since last update / 560459 - SC500 7
Item Ref. No. Qty Description Kits * 5604403 Kit-On Board Charger-Eu * 5604374 Kit-Shelf Charger Us * 560437 Kit-Control Board * 560437 Kit-Interface Panel OPTIONAL KITS AND ACCESSORIES Squeegee Blade Kits (See Squeegee Blade Selector Guide) 560435 Kit-Squeegee Blade PU NOTE * 560436 Kit-Squeegee Blade Red Gum NOTE Accessories * 56397453 Indicator Battery Level * 5640944 Programmer 3np User * 5640983 Programmer Cable * 560490 Ecofl ex Bottle Assy * 56049 Kit-Chemical Injection Eu * 5604468 Literature Pack 0 Disk Scrub Brushes (See Brush Selector Guide) * 56505790 Pad Holder-0 3 Lug * 5650579 Disc Brush-0 Magnagrit 3 Lug * 5650579 Disc Brush-0 Dyna Grit 3 Lug * 56505793 Disc Brush-0 Aglite 3 Lug * 56505794 Disc Brush-0 Prolene 3 Lug * 56505795 Disc Brush-0 Prolite 3 Lug * 56505796 Disc Brush-0 Union Mix 3 Lug * 56505797 Disc Brush-0 Midgrit 3 Lug * 56505798 Disc Brush-0 Midlite 3 Lug * 97670 Pads Cs 0 Black Thin (Qty 5) * 976070 Pads Cs 0 Brown 5 (Qty 5) * 976069 Pads Cs 0 Blue 5 (Qty 5) REV Pads (See Pad Selector Guide) * 56390045 Velcro Sided 0 * 56390046 Pad Maroon Spp0 (Qty 5) * 56390079 Pad Micro Fiber * 976068 Pad 0-In Red 500 (Qty 5) * 976067 Pads Cs 0 White 5 (Qty 5) * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. 8 SC500-560459 /
revised 6/3 PARTS LIST RECOMMENDED SPARE PARTS CLASS W = Normal Wear O = Ordinary Maintenance E = Extra-Ordinary Maintenance CLASS PART NO. DESCRIPTION CHASSIS SYSTEM E 560409 Mounting Tab E 5604094 Bar Linkage E 560405 Battery Tray E 560430 Steering Shaft E 560435 Link Bar E 560448 Steering Shaft Weldt E 56045 Spindle Mount Weldment E 560457 Collar E 560470 Chassis Weldment O 560439 Harness-Drive Motor O 560469 Sprocket- Tooth O 5604407 Bearing-Flange E 563403 Block, Bearing E 56544 Battery Charger 4v 5a E 560438 Kit-Universal Joint O 560433 Kit-Rear Wheel E 560433 Kit-Bearing Block E 5604333 Kit-Chassis Hardware E 5604336 Kit-Drive Wheel Motor O 5604338 Kit-Wheel And Bearing O 5604339 Kit-Sprocket And Chain E 5604340 Kit-Drive Wheel Hardware E 5604384 Kit-Front Wheel Bearings CONTROL SYSTEM E 5604053 Control Panel E 560496 Shaft Steering E 560465 Shaft Hex E 560440 Bracket-Prop Rod E 5660060 Steering Wheel E 5604058 Drive Wheel Frame Weldt E 5604077 Spindle Weldt E 56045 Steering Plate W 560470 Chain-Roller E 560438 Kit-Universal Joint E 560435 Kit-Draw Latch E 5604365 Kit-Control Hardware ELECTRICAL SYSTEM E# 560443 Circuit Breaker 50 Amp E 5604083 Harness-Main E 560476 Solid State Relay E 560493 Electrical Panel E 560443 Speed Controller E 560447 Disconnect-Emergency E 56048 Cable-Power E 56354 Handle E 563555 Circuit Breaker, 5 Amp E 5639697 Potentiometer, 00k E 56409485 Cable,Battery E 564089 Fuse, 50 Amp E 56438 Circuit Breaker, 0 Amp E 56469858 Electrical Mount E 5650963 Circuit Breaker-5 Amp E 56607 Connector Assy E 566083 Contactor 4v, 00 Amp E 46 888 000 Switch, Key With Water Proof Cup E L088063 Terminal Clamp Batt E L088064 Terminal Clamp Batt E 5096A Knob, Speed Control E -00-057 Boot, Protective (Red) E -00-0573 Battery Insulator E 56048 Cable-Power Red E 560483 Cable-Power Black E 5637673 Boot-Battery Post E 5647846 Tie, Cable E 407A Cable,Battery E 560434 Kit-Electrical Hardware E 560437 Kit-Control Board E 560437 Kit-Interface Panel CLASS PART NO. DESCRIPTION PLATFORM ASSEMBLY E 560405 Platform-Upper E 560485 Pedal-Safety E 560486 Foot Pedal E 560487 Platform-Bottom E 560477 Compression Spring O 5604406 Switch Harness E 5658690 Grommet E 5633006 Grommet E 560447 Kit-Platform Assembly RECOVERY SYSTEM E 560405 Recovery Tank E 560458 Back Panel O 560464 Gasket-Recovery Tank O 560458 Vac Hose Assy O 560485 Drain Hose E 5604306 Jumper Harness E 560430 Splash Guard E# 45 0543 000 Clamp, Hose 4/3-5 E 909 605 000 Cover, Vac O 909 667 000 Filter E 560435 Kit-Draw Latch E 5604359 Kit-Float Cage E 5604360 Kit-Debris Cage E 560436 Kit-Hose Clamp E 5604363 Kit-Vacuum Motor E 5604364 Kit-Recovery Hardware E 5604383 Kit-Vacuum Motor Insulation SCRUB SYSTEM-0D E 560407 Disc Brush Motor E 5604095 Shaft Disc Brush Motor E 56047 Deck Lift Plate Weldment E 56040 Lower Deck Plate E 5604 Brush Housing E 56046 Squeegee Link Weldment E 560437 Spacer Motor E 560469 Solenoid Valve Assy E 560440 Skirt Brush E 56044 Double Scrub Brkt E 5634983 Tee Assembly E 5638683 Barbed Elbow 90 E 5639709 Hose, Pvc, Clear.50 X 4.00 E 563977 Hose, Pvc Clear E 5660733 Brush Plate Assy Rt E 56366455 Plate, Stop E 5609653 Spring Retainer E 565 Gimbal-Collar Assembly E 5660056 Spring, Brush Holder E 56608 Brush Plate O 909 5483 000 Hose Holder E 560497 Motovario Gearbox 5/ E 560498 Motor E 5604300 Brush Housing Assembly E 5660588 Cover And Screws E 5660508 Plastic Cover O 5660534 Carbon Brushes () E 5604344 Kit-Squeegee Pivot E 5604346 Kit-Disc Deck Hardware E 5604347 Kit-Disc Deck Assy 0 SCRUB SYSTEM-REV E 560438 Rev Lift Plate Weldment E 560469 Solenoid Valve Assy E 56040 Plate Pivot E 56040 Housing Rev E 560403 Squeegee Link Weldment E 56044 Double Scrub Brkt E 560444 Plate Motor E 56400 Connector-Adaptor E 563900 Shield Splash E 56390038 Gasket Driver CLASS PART NO. DESCRIPTION SCRUB SYSTEM-REV CONTINUED E 56390044 Pad Driver Assy E 563853 Stud Stablizer Short E 5639000 Weight Counter E 563900 Eccentric E 5639007 Driver Motor E 5639007 Motor 4vdc O 56487 Carbon Brush Set Of (For 5639007) E 50736A Bearing E 6775A Retainer, Bearing E 5604366 Kit-Rev Deck Assy E 5604367 Kit-Rev Deck Hardware E 5604368 Kit-Rev Squeegee Pivot E 5604369 Kit-Isolator E 5604370 Kit-Rev Solution Hose SOLUTION SYSTEM E 5604050 Solution Tank E 560465 Filter Bracket E 560494 Support Brkt E 560406 Hinge Pin E 560407 Hinge Weldment E 560408 Hinge Bracket E 560449 Bearing Flange E 56049 Grommet E# 556A Hosebarb 3/8 X 90 Deg E 560434 Actuator Brkt E 5604308 Pivot Block E 5604390 Insert-Brass M8 E 560439 Adjustment Pad E 5604409 Prop Rod E 5639338 Hose-Pvc Clear E 5647763 Tie, Cable E 5660599 Cap - Raw With Tether E 909 66 000 Buzzer 5-3v E 560489 Insert-Dry Break E 5604408 Chemical Bottle Assembly E 563494 Hose, Chem Resistant E 563499 Hose, Chem Resistant 4 E 56354 Pump, Chemical E 563570 Charger Cord, Us E 563557 Cap, Raw E 563553 Cap, Dry Break, /8 Barb, 90 E 909 549 000 Cable Support E 5604349 Kit-Solution Drain E 5604350 Kit-Solution Hose E 560435 Kit-Solution Filter E 5604354 Kit-Solution Cap E 5604356 Kit-Actuator E 5604357 Kit-Tip Pad E 5604358 Kit-Solution Hardware E 56355 Kit- Refi lling Hose SQUEEGEE SYSTEM W 560435 Kit-Squeegee Blade Pu W 560436 Kit-Squeegee Blade Red Gum E 560437 Kit-Squeegee Hardware E 5604378 Kit-Squeegee Assy E 560438 Kit-Squeegee Knobs W 5604385 Kit-Squeegee Wheels E 5604386 Kit-Squeegee Strap E 5604387 Kit-Squeegee Mount Brkt DECAL SYSTEM - SC500 E 5604334 Kit-Decal Sc500 DECAL SYSTEM - SC500 REV E 5604348 Kit-Decal Sc500 Rev ACCESSORY / OPTIONS E 5604374 Kit-Shelf Charger Us # = Revised or new since last update / 560459 - SC500 9
BRUSH SELECTOR GUIDE We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from the fl oor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface fl oors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. 0" Disk Scrub Brushes 56505790 - Pad Holder 5650579 - Magnagrit 5650579 - Dyna Grit 56505793 - Aglite 56505794 - Prolene 56505795 - Prolite 56505796 - Union Mix 56505797 - Midgrit 56505798 - Midlite 97670 - Pads Cs 0 Black Thin (Qty 5) 976070 - Pads Cs 0 Brown 5 (Qty 5) 976069 - Pads Cs 0 Blue 5 (Qty 5) DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X 30 SC500-560459 /
PAD SELECTOR GUIDE We provide pads that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. White: Red: Blue: Black: 3M Hi Pro: Maroon: For very light scrubbing on high gloss fl oor fi nishes where a red pad may be too aggressive. Most popular daily cleaning and scrubbing pad for use on a wide varieties of fl oors. For heavy duty scrubbing prior to recoating. Removes dirt, spills and scuffs, leaving a clean surface ready for recoating. For conventional stripping with chemicals. For conventional stripping with chemicals. Unique open web construction allows stripping solution to fl ow through the pad to rinse out dirt and reduce loading for increased pad-to-fl oor contact and more effi cient stripping. Prepares wood, vinyl tile, sheet vinyl, marble, terrazzo and concrete fl oors for refi nishing. REV Deck Pads 56390045 - Velcro Sided 56390046 - Pad Maroon Spp0 (Qty 5) 56390079 - Pad Micro Fiber 976068 - Pad 0-In Red 500 (Qty 5) 976067 - Pads Cs 0 White 5 (Qty 5) / 560459 - SC500 3
SQUEEGEE BLADE SELECTOR GUIDE Red Gum Rubber: Polyurethane: Provides longest life on fi nished or unfi nished concrete fl oors. Oil resistance provides superior life in applications with oily fl oors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Resilience X Tear Strength X Abrasion Resistance X X Wear Resistance X X Low Temp Flexibility X High Temp Flexibility X Ozone Resistance Chemical Resistance X Applications Oil Resistant Applications X General Purpose X X Hot Water Applications X X Chemical Applications X Color Red Translucent 3 SC500-560459 /
Nilfi sk-advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos,.499 - Bairro do Limão - 07-00 São Paulo - SP - Brasil www.nilfi sk-advance.ind.br www.plataforma.ind.br Tel.: () 3959-0300 Fax: () 3959-0306 03 Nilfi sk-advance, Inc. 4600 st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-35 Fax: 800-989-6566 03 Nilfi sk-advance, Inc. A Nilfisk-Advance Brand