Busway Cost effective solution for electrical distribution 1/
Busway 20 year life Mylar wrap insulation Up to 5000A for both Feeder and Plug-In IP 40/42/55/65 protections 50% AL housing ground with internal ground options Standard installation systems with fits and bus plugs On par with market offerings among named brands China factory to support Asia and export projects GE local sales support in field 2/
China manufacturing; Global platform IEC Busway global platform China technology center Manufactured in China International test certifications: -IEC KEMA tested and certified -CCC test -Fire proof tests in Australia, Taiwan, Korea, etc. -GE global reliability and safety tests 3/
Reliable & Light Package WavePro LT Saves Time, Saves Space, Saves Money.! Wavepro LT Series busway makes a logical choice for commercial and industrial electrical distribution applications that require up to 5,000 amps of capacity with short-circuit protection. It s one of the lightest busway systems in the industry, considering customer requirements for installation and system reliability. 4/
System overview WavePro LT Standard IEC60439,GB7251 Busbar Copper/AL, tin-plated or silver-plated whole bus bar Product range Copper: 250~5000A; Aluminum: 100-4000A Voltage Rated voltage: 690V ; Insulated Voltage: 1000V Housing Aluminumand magnesium alloy housing painted with polyester powder Insulation Protection degree Grounding two layers of Mylar, Environment friendly materials, cetificate with IEC, passed through more stringent test by GE Feeder Busway - IP40, IP42, IP54, IP65 Plug-In Busway - IP40, IP42 & IP54. 50% or 100% internal grounding, housing (50% grounding capacity) as integral housing Joint Double-Headed, Break Off Joint Bolt Bus Plug up to 630A with standard plugs. PTO up to 1000A 5/
System overview Range of current rating 100A~4000A AL, 250A~5000A CU Full option of system configuration - 3P3W Housing Ground - 3P4W 100%Neutral, Housing Ground - 3P5W 100%Neutral and 50%PE - 3P5W100% Neutral and 100%PE - 3P5W200%Neutral and 50%PE - 3P5W200%Neutral and 100%PE IP availability IP40/IP42 feeder, plug-in, riser (Indoor) IP54 feeder, plug-in, riser (spray-proof/splash-proof) IP65 feeder ( outdoor) 6/
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 7/
Construction Sandwich Type, compact design by effective heat radiation structure; 3P3W, 3P4W and 3P5W with internal 50% or 100% PE, 100% or 200% N Aluminum housing 4 pieces bolted on on corners Insulation Mylar (wrapped), Class B, 130 o C Busbar Electrolytic copper, purity can be up to 99.95% tin-plated (or silver-plated as required) Performance Rated Voltage: 690V; Insulated Voltage: 1000V Short circuit withstand current 10kA/20kA/30kA/50kA/65kA/80kA/100kA (industrial standard 50%-80% of Spectra KA ratings) Temperature rise meet IEC standards but higher than Spectra 8/
Type and application Feeder Busway Feeder Busway is used to distribute power to loads that are concentrated in one physical area. Industrial applications frequently involve long runs from the power source to a single load. This load may be a large machine, motor control center, panel board or switchboard. Indoor-IP40, Drip Proof-IP42, Splash Proof-IP54, Outdoor-IP65 3000mm standard Length, Min 400mm 1 hanger per 2 meters installation 9/
Plug-In Busway Riser and Plug-in Busway Plug-in Busway is used in applications where power requirements are distributed over a large area. Using plug-in units, load connections can be added or relocated easily. Plug-in openings are located on both sides of the busway. Plug-in Busway is for indoor use only. Indoor-IP40 Drip Proof-IP42 Splash Proof-IP54 3000mm standard Length, Min 1000mm Plug-to-plug distance: 610mm minimum up to 4 plugs per side per 3 meters 10 /
Various Busway Fittings Full series of fittings Complete elbows, off-sets, reducers etc. Customized parts available per request. Elbow minimum clearance: 225mm flatwise / 245mm edgewise Edgewise Elbow Edgewise Offset Edgewise Tee X Type Edgewise Elbow Flatwise Elbow Flatwise Offset Flatwise Tee X Type Flatwise Elbow 11 /
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 12 /
Bus Bars and Mylar Insulation High quality tin-plated for copper or aluminum bus bar, providing perfect protection from corrosion(silver plated is available for an adder) Clean bus end sawing process no deformed nor stretched bus end surfaces The conducting busbar is wholly wrapped in B Class (130 ) with 4 layers between the bus bars Passed International test for material toxicity 13 /
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 14 /
Joint- unique temperature indicator New Temperature indicator Color coded thermal indicator for ease of maintenance. 15 /
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 16 /
Quick connection & safe/ease of operation WavePro LT Faster connection by 50% than the traditional method-just a standard torque wrench to fix the double-headed bolt with red label. Single Bolted Belleville Washer joint design Unique square nut fixing function for ease of installation ±0.5 cm adjustment space in the joint to compensate for the inaccurate measurement; 17 /
Double Headed Break off Bolt Automatic break-off at 68 N*M (+ 5) Faster connection by 50% than the traditional method- Just a standard torque wrench to fix the double-headed bolt with red label. Quality Belleville washer assures evenly pressure on contacting surface. When the indicating sign falls off, the fact that the joint is properly tightened. The bolts is reusable during maintenance; Virtually no maintenance when fully tightened 18 /
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 19 /
WavePro LT - Bus Plugs Configuration: Rotary or Crank handle operation: GE Record family MCCB (up to 1000A) KEMA Certificate Fuse disconnect switch, (Fused Bus Plug should be checked with the factory) Mechanical interlock Spectra Plug assist features Indoor-IP40, Drip-Proof-IP42, Splash-Proof-IP54, NO Outdoor 20 /
Safety Feature of Bus Plug Longer grounding tap for operations safety -Plug assist, assuring positive & safe connection; -The operating handle of plug can be installed on the top or sides with very accurate opening or closing indication. -Interlock device ensure the safety operation, prevent the opening of the cover when the switching devise is in the ON position, prevents the switching device from being operated when the cover is open. -Phase offset taps eliminated arcing between phases when operating with power on 21 /
Bus Plug Safety Feature Bus plug box is well grounded with independent grounding plug pin. Design for safety & reliability, all plug pins are silver-coated and firmly connected with busway trunk mechanically, well contacted, easily plugged in and out, fully assuring positive & safe connection. Steel Alloy Spring Plug pin 22 /
GE Record Plus MCCB 23 /
Compact sandwich design High quality bus bar & environmental friendly materials unique temperature indicator at joint Quick connection & Safe/ease of operation Feature of bus plug Housing ground Key Capabilities High corrosion resistance and mechanical strength 24 /
Aluminum Housing - Integral housing ground Full covered Al housing provides an extremely low impedance ground pass with less resistance (the entire housing has 50% grounding capacity); All-aluminum housing forms a high level ground path for ground faults and serves as a continuous bond between busway sections, fittings and bus plugs. Conductor fully enclosed with Al housing, provides good heat radiation, improve the power transmission efficiency; The all-aluminum housing has perfect rust resistant, withstand scratching and 1000hrs fog salty test. 25 /
Systems Harmonics Where non-linear loads presented, application of added neutral bus bar (100% or 200% neutral) to minimize harmonics effect and provide safe operating condition within the heat rise limit. All Aluminum Housing, low magnetic material (aluminium and magnesium alloy), minimum harmonic loss on the distribution system. Superior than 100% steel housing or Al/Steel combinations 26 /
Light & Smaller Size means cost savings & Space efficiency Only two persons can handle 3000mm length Quick and easy connection -its easier to handle and hang. You save on labor and installation time by at least 50% for a rock-bottom total installed cost. Common Application - 2000 Amp, 415 Volt, 3 Phase / 4 Wire Compact Size:mm Low Weight:kg/m Amperes AL CU Amperes AL 4W AL5W Cu5W CU 4W 50%PE 50%PE 100 88 100 8.8 9.2 160 88 160 8.8 9.2 200 88 200 8.8 9.2 250 88 90 250 8.8 9.2 12.5 13.4 400 98 90 400 9.9 10.3 12.6 13.4 500 108 500 11 11.5 630 118 93 630 12 12.7 14.8 15.9 800 138 103 800 14.1 15 17.4 18.8 1000 153 131 1000 15.8 16.8 21.5 23.3 1250 183 138 1250 18.9 20.1 26.6 29 1350 198 143 1350 20.5 22 27.9 30.5 1600 218 168 1600 22.7 24.3 34.4 37.8 2000 258 203 2000 26.9 29 43.6 48 2500 308 263 2500 32.2 34.9 59.3 65.5 3150 460 340 3150 48 51.9 72.6 80.2 3800 550 390 3800 57.9 62.8 85.7 94.8 4000 590 410 4000 62.3 67.6 91 100.6 4500 500 4500 114.6 126.9 5000 540 5000 125.1 138.6 27 /
Summary Compact structure - smaller size High quality bus bar - made of electrolytic copper with purity above 99.95% Housing Ground or Internal Ground Bar offering High corrosion resistance and mechanical strength - High quality Aluminum housing with electrostatic coating Reliable mechanical interlock and electrical protection Extra safety features for end users Complete fitting range - to meet virtually all compact layout requirements 28 /
China based manufacturing site Land area 200,000 m2,floor area 160,000 M2 29 /
Factory Advantage Four production line - capacity: Average 600 meters per day Standard Lead Times shop drawing: 5 days after site measurement Shipment after approval: 4 6 weeks after approval 5 day Field Check pieces for up to 10 pieces Shorter cycles shipments by requests 30 /