CORDAFLEX(SMK) (N)SHTÖU Tough Rubber-Sheathed Reeling Cables 3 SK1_1-001.tif
4 SK1_1-003.tif SK1_1-00.tif Selection and dimensioning criteria Refer to Section 4 for further details Ü Type CORDAFLEX(SMK) Page 4/ Type designation (N)SHTÖU -J/-O Page 4/3 Approvals/standards DIN VDE 050, Part 814 E File E, MSHA P, IEC Application Flexible reeling cable for high and very high mechanical stresses on mobile equipment, mobile cable tender systems, festoon systems and for vertical reeling operation. Also for applications to which DIN VDE 0168 and 0118 apply: Open-cast and underground mining. Pages 4/4 and 4/5 Pages 4/6 and 4/7 Electrical Rated voltage U 0 / U = 0.6/1 kv Pages 4/8 Maximum permissible U 0 / U = 0.7/1. kv to 4/13 operating voltage in AC systems Maximum permissible U 0 / U = 0.9/1.8 kv operating voltage in DC systems AC test voltage 4.0 kv over 5 min Current-carrying capacity According to DIN VDE 098, Part4 Bus compatibility Cable design with twisted and shielded core pairs can be used Pages 4/1 for all standard bus systems and 4/13 EMC Assured as a result of special cable design Thermal Mechanical Ambient temperature Pages 4/14 l Fully flexible operation -35 Cto+60 C and 4/15 l Fixed installation Maximum permissible operating temperature of the conductor Short-circuit temperature of the conductor -50 Cto+80 C 90 C 50 C Tensile load Up to 30 N/mm² Page 4/16 Torsional stresses ± 50 /m Page 4/16 Minimum bending radii According to DIN VDE 098, Part 3 Page 4/17 Minimum distance with S-type 0xD directional changes Travel speed Page 4/18 l Gantry (reeling operation) l Trolley (festoon and tender system) l Hoist (vertical reeling) No restriction. Consult the manufacturer for speeds above 180 m/min Up to 40 m/min Up to 160 m/min Additional tests Reversed bending test, roller bending test, torsional stress test Page 4/19 Chemical Resistance to oil Given to DIN VDE 0473, Part 811--1, Para. 10 Page 4/1 Weather resistance Water compatibility Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture Given and verified in long-term tests
CORDAFLEX(SMK) (N)SHTÖU Tough Rubber-Sheathed Reeling Cables 5 1 Conductor Insulation 3 First sheath 4 Anti-torsion braid 5 Third sheath 1 Conductor Insulation 3 First sheath 4 Anti-torsion braid 5 Third sheath SK1_1-050.eps SK1_1-051.eps 5 Design features Ü Type CORDAFLEX(SMK) Page 4/ Conductor (refer also to DIN VDE 095) Insulation (refer also to DIN VDE 007, Part 0) Shield for individually shielded cores and twisted and shielded pairs Core identification Electrolytic copper tinned, very finely stranded class FS Pages 4/ PROTOLON MS Newly developed special compound based on high-quality EPR (at least 3GI3); improved mechanical and electrical characteristics Braid screen made of tinned copper wires. Transfer impedance optimized at 30 MHz. Surface covered: at least 60 % for shielded cores at least 80 % for twisted and shielded pairs Optimal identification as a result of light insulation with numbers printed in black for power and control cables, protective-earth conductor green-yellow and 4/3 Pages 4/4 to 4/6 Page 4/7 Core arrangement Laid-up in a maximum of 3 layers. Length of lay5xd(core diameter) Pages 4/8 and 4/9 Support element Central Aramide support element to increase the loading capability for special Page 4/30 designs; the kn value designates the breaking load of the support element Sheath system l PROTOFIRM Special: First sheath Pages 4/4 Newly developed special compound based on PCP, colour: yellow to 4/6 l Anti-torsion braid Page 4/30 Reinforced braid made of polyester threads, in a vulcanized bond between the sheaths. Resulting in a high strength of the sheath system. l PROTOFIRM: Third sheath A sheath system with a unique combination of flexibility and robustness has been Pages 4/4 achieved through the use of a new structure. to 4/6 Abrasion and tear-proof special rubber compound based on PCP, colour: yellow. PROTOFIRM sandwich construction ( sheaths) for wall thickness 3 mm and more. Refer also to PROTOLON(SMK) Marking CORDAFLEX(SMK) (N)SHTÖU -J/-O (number of cores) x (cross-section) Page 4/31 4 3 1 5 4 3 1 Refer to Section 4 for further details
6 Selection and ordering data Number of cores Order No. Main conductor Overall diameter of cable Approx. net Maximum and nominal diameter Min. value Max. value weight permissible cross-section (guidance value) (guidance value) (guidance value) for 1000 m tensile force mm mm mm mm kg N (N)SHTÖU-J power cables, four-core design 4x 4* 5DH3 13 3.0 16.0 18.0 455 480 4x 6* 5DH3 133 3.6 17.4 19.4 575 70 4x 10* 5DH3 134 4.6 1.6 3.6 905 100 4x 16* 5DH3 135 5.6 3.7 6.7 140 190 4x 5* 5DH3 136 7.3 8.5 31.5 1850 3000 (N)SHTÖU-J power cables, five-core design 5x 4* 5DH3 151 3.0 17.4 19.4 430 600 5x 6* 5DH3 15 3.6 19.0 1.0 690 900 5x10* 5DH3 153 4.6 3.4 5.4 1080 1500 5x16* 5DH3 154 5.6 6.1 9.1 1500 400 (N)SHTÖU-J power cables, three-core design with protective-earth conductor split into 3 3x 35+3x 16/3 * 5DH3 11 8.4/3.5 8.5 31.5 160 3150 3x 50+3x 5/3 * 5DH3 1 10.3/4. 34.4 37.4 850 4500 3x 70+3x 35/3 * 5DH3 13 1.0/5.0 39.7 4.7 390 6300 3x 95+3x 50/3 * 5DH3 14 14.0/6.0 44.3 47.3 500 8550 3x10+3x 70/3 * 5DH3 15 15.8/7. 51.0 55.0 6630 10800 3x150+3x 70/3 * 5DH3 16 17.5/7. 53.9 57.9 7690 13500 3x185+3x 95/3 5DH3 17 19.4/8.1 58.9 6.9 9310 16650 3x40+3x10/3 5DH3 18.5/9.3 67.4 71.4 100 1600 (N)SHTÖU-J control cables 4 x 1.5 5DH3 130 1.6 1. 13.8 40 180 5 x 1.5 * 5DH3 140 1.6 13.0 14.6 80 5 7 x 1.5 * 5DH3 14 1.6 15. 17. 385 315 1 x 1.5 * 5DH3 161 1.6 1.4 3.4 710 540 18 x 1.5 * 5DH3 16 1.6 1.3 3.3 760 810 4 x 1.5 * 5DH3 163 1.6 3.8 6.8 990 1080 30 x 1.5 5DH3 164 1.6 6.6 9.6 10 1350 36 x 1.5 5DH3 165 1.6 6.5 9.5 160 160 44 x 1.5 5DH3 166 1.6 9.5 3.5 1530 1980 56 x 1.5 5DH3 167 1.6 34.9 37.9 050 50 3 x.5 * 5DH3 111.0 1.7 14.3 80 4 x.5 * 5DH3 131.0 13. 14.8 305 300 5 x.5 * 5DH3 141.0 14. 15.8 355 375 7 x.5 * 5DH3 143.0 16.6 18.6 510 55 1 x.5 * 5DH3 171.0 3.4 5.4 90 900 18 x.5 * 5DH3 17.0 3.3 5.3 1005 1350 4 x.5 * 5DH3 173.0 6. 9. 130 1800 30 x.5 * 5DH3 174.0 9.4 3.4 1660 50 36 x.5 * 5DH3 175.0 9.3 3.3 170 700 44 x.5 * 5DH3 176.0 34.1 37.1 30 3300 56 x.5 5DH3 177.0 40.1 43.1 940 400
CORDAFLEX(SMK) (N)SHTÖU Tough Rubber-Sheathed Reeling Cables 7 Selection and ordering data Number of cores Order No. and nominal cross-section Main conductor Overall diameter of cable Approx. net diameter Min. value Max. value weight (guidance value) (guidance value) (guidance value) for 1000 m mm mm mm mm kg N Maximum permissible tensile force (N)SHTÖU-J control cables for vertical reeling operation, with 0 kn support element 46 x 1 (0 kn) * 5DH3 191 1.3 6.6 9.6 1190 300 4 x.5 (0 kn) * 5DH3 195.0 6. 9. 190 3600 30 x.5 (0 kn) * 5DH3 196.0 9.4 3.4 1610 4100 44 x.5 (0 kn) * 5DH3 198.0 34.1 37.1 160 5100 56 x.5 (0 kn) 5DH3 190.0 40.1 43.1 840 6000 (N)SHTÖU-O bus cables 3x(x1)C* 5DH3 186 1.3.0 4.0 755 180 6 x ( x 0.5)C 5DH3 187 0.9 3.1 5.1 885 360 6x(x1)C* 5DH3 188 1.3 8.9 31.9 1330 360 1 x 1(C) * 5DH3 183 1.3.9 5.9 865 360 (N)SHTÖU-J combined control cables 1 x.5 + 1 x 1(C) 5DH3 184.0/1.3 6. 9. 130 900 19x.5+5x1(C) * 5DH3 180.0/1.3 6. 9. 190 1575 5x.5+5x1(C) * 5DH3 181.0/1.3 9.4 3.4 160 05
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