- This spare parts catalogue is valid for the following engine variants: Document No: 00 ETK Revision: 00_MPE 0 Marine SO.. Date of Issue: 0.0.00 00_ETK_Rev._000
Table of Contents 00 Crankcase 0 Case 0 Front Cover 00 Crank Drive 00 Cylinder Head 0 Valve Cover 0 Rocker Arms 0 Cylinder Head 0 Valves 00 Valve Train 00 Cooling System 0 Water Manifold 0 Water Manifold, Oilcooler 0 0 Water Pump 0 Turbocharger 0 Exhaust Cooler 0 Reduction mm to mm 00 Turbocharging 0 Turbocharger 0 Waste Gate Valve 0 Intercooler 0 Exhaust Cooler 00 Intake Area 0 Throttle Body 0 Intake Manifold 0 00 Engine Management System 00 Starter, Generator 00 Fuel Unit 0 Lubrication System 0 Oil Tank, Oil Cooler 0 Roll Over Tank 0 Dry Sump 0 Turbocharger, Oil Filter, Oil Pump 0 Engine Mount 0 00 Special Tools 0 Repair Kits Overview of Revisions Terminology 00_ETK_Rev._000
00 Crankcase 0 Case 0 () 0 000 Sleeve 0 Plug 0 Crankcase incl. Pos.,,,, x, x 00 Welch Plug 0000 Tie Rod 00 Centering Pin 00 Tie Rod Sleeve 000 O-Ring 00 Fitting Type 0 00 Bolt Mx 00 Fitting Mx.x 00 Seal xx. Al 00 Washer 00 Bolt Mx0 0. 00 Bolt Mx0 0. 0 Pin 00 Bolt Mx0 0. 00 Clamp Plate 00 Spring 0 000 Oil Pressure Piston 0 Oil Seal 00_ETK_Rev._000 Page
00 Crankcase 0 Front Cover 0 0 Front Cover * Conduit 000 Bolt Mx0. 00 Bolt Mx. 000 Clamp 000 Generator Cover 00 Bolt Mx. 000 Bolt Mx. 000 Sleeve * Sensor Crankshaft 0 * Bolt Mx * See Chapter Engine Management System 00_ETK_Rev._000 Page
00 Crank Drive Pos. : Always replace pistons in pairs. Don t mix pistons with varying part no. order in pairs order in pairs 0 (0) 0 (0) order in pairs 0 Balance Shaft incl. Pos.,, 000 Bearing Shell Balance Shaft 00 Key 00 Gear Balance Shaft 00 Nut M0. 0 Con Rod incl. Pos. 0 00 Piston incl. Pos. 00 Circlip or or or or 0000 0000 0000 0000 000 Con Rod Bearing Red. mm Con Rod Bearing Yellow. mm Con Rod Bearing Blue. mm Con Rod Bearing Green. mm Con Rod Bearing Brown. mm 0 0 x Con-Rod Bolt M0xx 00 Bolt M0xx 0. 00 Flywheel 00 Stub Shaft 00 Crankshaft or or or or 000 000 000 000 000 Main Bearing Red Main Bearing Yellow Main Bearing Blue Main Bearing Green Main Bearing Brown.0 mm. mm.000 mm.00 mm.00 mm 00 Key 00_ETK_Rev._000 Page
Valve Cover Valve Cover Seal Spare Parts Catalogue 00 Cylinder Head 0 Valve Cover () () 0 * Bolt Mx0 * Washer * Bolt x 0 Engine Badge * Ignition Coil 0 Clip 00 Bolt Mx 0 00 Washer 0 0 Bracket 00 Valve Cover Orange incl. Pos., 0, 0 Valve Cover Seal 0 * Sensor Camshaft * See Chapter Engine Management System 00_ETK_Rev._000 Page
Rocker Arm Rocker Axle Rocker Arm Support Spare Parts Catalogue 00 Cylinder Head 0 Rocker Arms 00 Nut M0x. 0. 00 Washer 00 Rocker Arm Short 00 Rocker Arm Long 000 Bolt Mx0 0. 0000 Rocker Axle 0 Rocker Arm Support 0 Rocker Arm Support 00_ETK_Rev._000 Page
Welch Plug Cylinder Head Cylinder Head Gasket Spare Parts Catalogue 00 Cylinder Head 0 Cylinder Head 0 Quod vide chapter 0 Repair Kits 00 Bolt Mx0 0. * Spark Plug RCPYCB 000 Welch Plug 00 Sleeve 0 Cylinder Head incl. Pos.,,, 00 Bracket 000 Bolt Mx0. 00 Plug 0 Plug 0 0 Cylinder Head Gasket * See Chapter Engine Management System 00_ETK_Rev._000 Page
00 Cylinder Head 0 Valves Exhaust Side Intake Side Valve Adjustment Shim ( parts per bag) Part No Description QTY 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 000 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 000 Shim 0x.00 00 Shim 0x.0 00 Shim 0x.0 * Shim 00 Collet Valve 0 Spring Cup 000 Valve Spring 00 Valve Stem Seal 00 Spring Pad 0 Intake Valve 0 Exhaust Valve 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 000 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 * See Table Valve Adjustment Shim 00_ETK_Rev._000 Page
00 Valve Train 0 0 Camshaft 00 Bolt Mx 0. 00 Timing Chain incl. Link 00 Chain Link, Single 000 Camshaft Axle 000 Bolt Mx. 000 Chain Rail 0 Chain Guide 000 Chain Tensioner 00 Seal xx Al 0 00 Plug 00_ETK_Rev._000 Page
00 Cooling System 0 Water Manifold 00 Circleclip 00 Fitting 00 O-Ring 0 Distance Washer 0 Thermostat 00 O-Ring * Sensor Coolant Temperature 000 Bolt Mx0. 00 Water Manifold * See Chapter Engine Management System 00_ETK_Rev._000 Page
00 Cooling System 0 Water Manifold, Oilcooler 0, 0 00 Hose Clamp -0/ 00 Hose 00 Hose Clamp -/ 00 Hose 00 Hose Clamp -/ 00 Hose Connector 000 Hose 0 Conduit 000 Hose Clamp -0/ 0 * Water Manifold 0 Hose 00 Hose 00 Hose Connector 00 Sleeve 0 Hose * Oil Cooler 00 Sleeve 00 Hose 00 Hose Connector 0 0 Hose * See Chapter Lubrication System 00_ETK_Rev._000 Page 0
00 Cooling System 0 Water Pump 0 00 Bolt Mx0 000 Bolt Mx0. 0 Water Pump Axle 00 Intermediate Gear Water Pump 00 Washer 0 Plug 00 Water Tube 0 O-Ring 0 Water Pump Cover incl. Pos. 0 Gasket 000 Impeller Type 0 0 Sealing Kit 00_ETK_Rev._000 Page
00 Cooling System 0 Turbocharger 0 000 Bolt Mx. 00 Hose incl. Pos. 00 O-Ring * Turbocharger 00 Hose Clamp -/ 0 Hose 0 Hose 0mm 0 Hose 00mm * Exhaust Cooler 00 Hose Clamp -/ 0 Hose 00 Banjo Bolt Mx. 00 Seal xx. Al 0 00 Banjo Fitting D0/D M * See Chapter Turbocharging 00_ETK_Rev._000 Page
00 Cooling System 0 Exhaust Cooler 00 Hose Clamp -/ 0 Hose 0 Banjo Bolt 00 Seal 00 Banjo Fitting 0 Hose * Exhaust Cooler * See Chapter Turbocharging 00_ETK_Rev._000 Page
00 Cooling System 0 Reduction mm to mm * Intercooler 00 Hose Clamp -0/ 0 Hose 00 Hose Connector * See Chapter Turbocharging 00_ETK_Rev._000 Page
00 Turbocharging 0 Turbocharger 0 0 0 Exhaust Gasket 00 Stud Mx 00 Stud Mx 0 Hose Clamp.x./ 0 Hose 00 Hose Clamp.-0./ * Valve 0 Hose 0 Plug 0 00 Seal xx. Al ** Exhaust Manifold * Switch 0/ C 00 Nut M 00 Segment 0 Bolt Mx0 00 Bolt Mx0. 00 Turbocharger Bracket 00 Bolt ** Turbocharger 0 00 Seal xx. Al 000 Fitting 00 Hose Clamp 0-0/ * See Chapter Engine Management System ** See Chapter Repair Kits 00_ETK_Rev._000 000 Airbox Page
00 Turbocharging 0 Waste Gate Valve 000 Bolt Mx. 00 Waste Gate Valve incl. Pos. 00 Nut M 0 Spanner Nut 00 Washer 00 Nut M LH 000 Uniball 000 Bolt Mx0. 00_ETK_Rev._000 Page
00 Turbocharging 0 Intercooler 0 00 Hose Clamp 0-0/ 00 Hose 0 Intercooler 0 Bail 00 Intercooler Bracket 00 Bracket 00 Bolt Mx. 00 Bolt M0x. 0 Bolt Mx 000 Hose 0 Rubber Pad * Bolt Mx * Washer 0 * Engine Ground Cable * See Chapter Engine Management System 00_ETK_Rev._000 Page
00 Turbocharging 0 Exhaust Cooler 00 Stud Mx0 0 Exhaust Gasket 0 Exhaust Cooler incl. Pos.,, * Hose 0mm 00 Plug 00 Seal xx. Al 00 Nut M * See Chapter Cooling System 00_ETK_Rev._000 Page
00 Intake Area 0 Throttle Body, 0 00 O-Ring 0 Intake Fitting incl. Pos., 0 Connector 0 Plug 0 Hose Clamp.x./ 0 Throttle Body incl. Pos.,,, 0 O-Ring 0 Throttle Position Sensor 0 Washer 00 Bolt Mx0 0 Hose 0 Conduit 000 Bolt Mx0. 00 Hose Clamp 0-0/ 0 00 Pipe Coupling 00_ETK_Rev._000 Page
00 Intake Area 0 Intake Manifold 0 0 Clip 0 Hose 0 Hose Clamp.x./ 0 Connector 0 Bolt Mx * Pressure Sensor * Bolt Mx 00 Rubber 000 Bracket 00 Bolt Mx0. 0 Cover 00 Plug 00 Seal 0xx Al 00 Intake Manifold incl. Pos., 0 00 Bolt Mx. * See Chapter Engine Management System 00_ETK_Rev._000 Page 0
00 Engine Management System See Chapter Cylinder Head 0 Spark Plug RCPYCB See Chapter Cylinder Head 0 Ignition Coil 00 Washer 0 Bolt Mx0 See Chapter Cylinder Head 000 Sensor Camshaft See Chapter Turbocharging 0 Valve 00 Bolt x See Chapter Fuel Unit 0 Injector incl. Pos. 000 O-Ring See Chapter Intake Area 000 Pressure Sensor 00 Bolt Mx 00_ETK_Rev._000 Page
00 Engine Management System See Chapter Turbocharging 0 Switch 0/ C See Chapter Cooling System 000 Sensor Coolant Temperature See Chapter Crankcase 000 Sensor Crankshaft 0 Bolt Mx 00 Conduit 0 Relay Starter 0 Nut M 0 Washer See Chapter Turbocharging 00 Voltage Regulator 00 Engine Ground Cable 0 Bolt Mx 0 Washer 00_ETK_Rev._000 Page
00 Engine Management System 0 Wire Harness, two parts 00 Supply Cable 00 Cable Voltage Regulator to Alternator 00 ECU MAR TC-0 EU-USA 0 Bolt Mx 0 Bracket ECU 0 Washer 0 Nut M 0 Bolt Mx 00_ETK_Rev._000 Page
00 Starter, Generator 0 00 Bolt Mx0. 0 Washer 00 Starter 00 Starter Lead 0 Washer 00 Bolt Mx0 0. 000 Bolt Mx. 00 Stator 00 Nut M 00 Rubber Gromet 0 Gear 0 Axle 00 Neadle Bearing 0 0000 Rotor 00_ETK_Rev._000 Page
Fuel Rail Fuel Pressure Regulator Spare Parts Catalogue 00 Fuel Unit 0 00 Bolt Mx0 00 Washer * Injector 00 Fuel Rail 00 Locking Clip 0 O-Ring 00 Fuel Pressure Regulator incl. Pos. 00 Locking Clip 0 Hose Clamp.x./ 0 0 Hose * See Chapter Engine Management System 00_ETK_Rev._000 Page
0 Lubrication System 0 Oil Tank, Oil Cooler 000 Oil Dipstick 00 Oil Tank incl. Pos. 00 Hose Clamp -/ 0 Hose 00 Hose Clamp -0/ 00 Hose 00 Oil Cooler 00 Hose 00_ETK_Rev._000 Page
0 Lubrication System 0 Roll Over Tank 0 0 00 Hose Clamp -/ 00 Hose 0 Hose Clamp 0.-./ 00 Banjo Fitting 00 Hose 000 Roll Over Tank 00 Washer 00 Bolt Mx0. 00 Hose Clamp -/ 00 Hose 000 Banjo Bolt M0x 0 00 Seal 0xx Al 00_ETK_Rev._000 Page
Oil Screen Suction Pump Suction Pump Cover Spare Parts Catalogue 0 Lubrication System 0 Dry Sump 0 000 Bolt Mx. 00 Washer 00 Oil Screen 000 Bolt Mx. 00 Bolt Mx0 000 Bolt Mx. 000 Bolt Mx0. 0 Intermediate Gear Suction Pump 000 Sleeve 0 Suction Pump 000 Suction Pump Cover 00 O-Ring 0 00 Connector 00_ETK_Rev._000 Page
0 Lubrication System 0 Turbocharger, Oil Filter, Oil Pump, () 0 0 00 Seal 0xx Al 000 Banjo Bolt M0x 00 Hose 00 Conduit 00 Fitting 00 Seal xx. Al * Turbocharger 000 O-Ring 0 Flange 0 000 Bolt Mx. 00 Hose Clamp -/ 000 Hose 000 Oil Filter Cover incl. Pos. 00 Oil Filter 00 Timing Insert 00 Key 00 Oil Pump 0 O-Ring 00 Oil Pump Cover incl. Pos. 0 00 Circleclip * See Chapter Turbocharging 00_ETK_Rev._000 Page
0 Engine Mount 0 Bolt M0x0 00 Engine Bracket Front 00 Sleeve 0 Engine Bracket Rear 000 Bolt M0x0 00_ETK_Rev._000 Page 0
00 Special Tools 0 Hand Crank 00 Hook-Wedge 00 Chain Tool 00 Valve Installation Tool 0 Removal Tool 00 Valve Adjustment Tool 00_ETK_Rev._000 Page
00 Special Tools 00 Installation Spike Valve Stem Seal 00 Chain Breaking Tool consisting of Pos. - 0 Header 0 Bolt Mx. 0 Counterpart Break 0 Counterpart Rivet 0 Bolt M. 0 Bolt M0x. 0 Spike 0 Bolt M. 0 Engine Diagnostic Kit consisting of Pos.,, 0 Diagnostic Cable / Serial Port 0 USB Adapter / Serial Port 0 CD Diagnostic Program 00_ETK_Rev._000 Page
0 Repair Kits Part No Description QTY 0 Long Block Type Long block with a black valve cover. Sub system parts like starter, flywheel and engine brackets are not supplied. Part No Description QTY 00 Oil Level Hang Tag Part No Description QTY 0 Cylinder Head The Repair Kit includes: 0 Cylinder Head 00 Bolt Mx0 0. 000 Welch Plug 00 Sleeve 0 Rocker Arm Support 0 Rocker Arm Support 000 Bolt 0 Exhaust Valve 0000 Intake Valve 00 Spring Pad 000 Valve Spring 0 Spring Cup 00 Collet Valve 0 Camshaft 000 Camshaft Axle 00 Rocker Arm Long 00 Rocker Arm Short 0000 Rocker Axle 00 Plug 0 Plug 00_ETK_Rev._000 Page
0 Repair Kits Part No Description QTY 00 Repair Kit Exhaust Manifold The Repair Kit includes: Exhaust Manifold 0 Exhaust Gasket 00 Nut M 00 Stud Mx0 0 Exhaust Gasket 000 Bolt Mx0 Part No Description QTY 0 Repair Kit Turbocharger The Repair Kit includes: Turbocharger with Exhaust Manifold 0 Exhaust Gasket 00 Nut M 00 Stud Mx0 0 Exhaust Gasket 000 Bolt Mx0 00_ETK_Rev._000 Page
Overview of Revisions New Revision Status Rev. 0..00 Rev. 0..00 Rev. 0..00 Rev. 0..00 Revision Date Chapter Pos. Modification Notes 00 Crankcase 0 Case 00 Crankcase 0 Case 00 Crankcase 0 Case 00 Crankcase 0 Front Cover Rev. 0..00 00 Crank Drive Rev. 0..00 00 Crank Drive 0..00 00 Turbocharging 0 Turbocharger Crankcase 0 replaced by 00 Fitting 00 replaced by 0. Please note! The Fitting is dependent on the crankcase type. Fitting 00 replaced by 0. Please note! The Fitting is dependent on the crankcase type. Front Cover 0 replaced by 0. Front Cover currently including Counter Ring and Bushing. Piston 00 replaced by 00 Parts in stock can be used for type. Spare parts for Crankcase type are available Parts in stock can be used for type. Spare parts for Fitting type are available Parts in stock can be used for type. Spare parts for Fitting type are available Pistons 00 in stock can be used. Always replace pistons in pairs. Don t mix pistons with varying order no. Con Rod 0 replaced by 0 Parts in stock can be used Turbocharger Bracket 00 replaced by 0. Please note! The Turbocharger Bracket is dependent on the crankcase type Engine Bracket Rear 0 replaced by 0 Rev. 0..00 0 Engine Mount Rev. 0..00 00 Special Tools Diagnostic Kit 0 is new Rev..0.00 00 Crank Drive 00 Cylinder head Rev..0.00 0 Cylinder head Rev..0.00 00 Special Tools Rev..0.00 Rev..0.00 Rev. 0.0.00 Rev. 0.0.00 Rev. 0.0.00 Rev. 0.0.00 00 Turbocharging 0 Turbocharger 00 Turbocharging 0 Turbocharger 00 Cylinder head 0 Valves 00 Engine Management System Parts in stock can be used for type. Spare parts for Turbocharger Bracket type are available Engine Brackets 0 in stock can be used Crankshaft 00 replaced by 00 Parts in stock can be used. Cylinder Head 00 replaced by 0 Parts in stock can be used Chain Breaking Tool 00: Header 0 is new Exhaust Manifold 0 replaced by Repair Kit 00. Extended scope of supply. Parts in stock can be used Turbocharger 00 replaced by Repair Kit 0. Extended scope of supply. Parts in stock can be used Intake Valve 0000 replaced by 0. Parts in stock can be used Bolt Mx 0 at pressure sensor replaced by 00. 00 Cylinder head 0 Valve Cover Engine Badge 0 is new 00 Crankcase 0 Case Only Crankcase 0 required 0 can be used at other places in the engine. 00_ETK_Rev._000 Page
Overview of Revisions New Revision Status Rev. 0.0.00 Rev. 0.0.00 Revision Date Chapter Pos. Modification Notes 00 Crankcase 0 Case Only Fitting 00 required 00 Turbocharging 0 Turbocharger Rev. 0.0.00 0 Repair Kits Only Turbocharger Bracket 00 required Only Long Block 0 required 00_ETK_Rev._000 Page
Terminology A Airbox B Balance Shaft Bearing Shell Balance Shaft C Cable Voltage Regulator to Alternator Camshaft Camshaft Axle Chain Breaking Tool Chain Guide Chain Link Chain Rail Chain Tensioner Chain Tool Collet Valve Con-Rod Bolt Con Rod Con Rod Bearing Crankcase Crankshaft Cylinder Head Cylinder Head Gasket D Diagnostic Kit E ECU Engine Bracket 0 Engine Ground Cable Exhaust Cooler Exhaust Gasket Exhaust Manifold Exhaust Valve F Flywheel Front Cover Fuel Pressure Regulator Fuel Rail G Gear Generator Cover H Hand Crank Hook-Wedge I Ignition Coil Impeller Injector Installation Spike Valve Stem Seal Intake Fitting Intake Manifold 0 Intake Valve Intercooler Intercooler Bracket M Main Bearing O Oil Cooler Oil Dipstick Oil Filter Oil Filter Cover Oil Level Hang Tag Oil Pump Oil Pump Cover Oil Screen Oil Seal Oil Tank P Piston Pressure Sensor R Relay Starter Removal Tool Repair Kit Cylinder Head Repair Kit Exhaust Manifold Repair Kit Long Block Repair Kit Turbocharger Rocker Arm Rocker Arm Support Rocker Axle Roll Over Tank Rotor S Sensor Camshaft Sensor Coolant Temperature Sensor Crankshaft Shim Spanner Nut Spark Plug Spring Cup Spring Pad Starter Starter Lead Stator Stub Shaft Suction Pump Suction Pump Cover Supply Cable Switch 0/ C 00_ETK_Rev._000 Page
Terminology T Thermostat Throttle Body Throttle Position Sensor Tie Rod Tie Rod Sleeve Timing Chain Timing Insert Turbocharger Turbocharger Bracket U Uniball V Valve Valve Adjustment Tool Valve Cover Valve Cover Seal Valve Installation Tool Valve Spring Valve Stem Seal Voltage Regulator W Waste Gate Valve Water Manifold Water Pump Axle Water Pump Cover Welch Plug, Wire Harness, two parts Manufacturer: Weber Automotive GmbH Address: Internet: Otto-Lilienthal-Str. Markdorf Germany www.weber-automotive.com 00_ETK_Rev._000 Page