CONTROL VALVE SPECIFICATION, PERFORMANCE & DIMENSIONS SECTION 3 1. GENERAL: The 1000 Series Valve is a sleeve style water control valve that is capable of operating in a pressure range from 10 PSI (0.7 bar) to a maximum of 150 PSI (10.3 bar). The specific pressure range shall be determined by the internal rubber sleeve that is selected at the time of valve manufacture. See the valve configuration code form on the following page. The valve shall be designed for optional accessories which may include control devices to accomplish the following purposes: A. Valve shall function for manual open/close operation or remote control when an electric solenoid is provided. Solenoid operation shall be through connected control wires or wireless TWIG and/or hydraulic pressure control. B. Valve shall have pressure control pilot options. A pressure reducing pilot shall be used for downstream pressure control and/or a pressure sustaining pilot for upstream pressure control. C. Valve shall connect to the Rate of flow control. D. Valve shall have ports for control water filters of both internal or external design. E. Valve with pressure control shall have pressure gauge fittings. F. Selected combinations of the above devices. 2. DESIGN A. In the simple form, the valve body shall be a wafer configuration which is designed to fit between two standard flanges or in-between various end connections. The valve flow capacity shall be as shown on the performance graph. Optional body forms shall include tee and elbow style. Materials of the body shall be as shown on the 1000 Series materials guide. B. The internal rubber sleeve shall be formed in the normally closed position and designed so that flow is closed off when equal pressure is applied to both the internal and external surfaces of the sleeve. The valve shall open by internal pressure applied to stretch the rubber sleeve to the open position. C. If equipped with a pressure control, the Nelson 3-way pilot shall be used. The pressure adjustment housing shall have a label to assist the user in setting the pressure properly. The pressure control sensitivity shall be as installed at the factory to match the valve size. D. The valve options will be identified by a configured part number and description code. E. The pressure range and date of manufacture shall be on the valve body.
8/15/16 3.2 Example: 1000V2 INL LO B03 E01-0 R30S0F0 H2 L00 1000 Series 2 Valve, Inline, Low pressure (10-40psi), 2 PVC flanges, Manual Selector Only, Pressure Reducing (5-30psi), External Filter. CONTROL VALVE DESCRIPTION CODES 8. SOLENOID LOGIC L00 1000SVRM-3 11/17 1 7. FILTER H2 6. PRESSURE CTRL R30S0F0 5. ON/OFF CTRL E01-0 4. CONNECTIONS B03 3. PRESSURE L0 2. STYLE INL 1. SIZE 2 1000V (No Solenoid) (External Filter) (Pressure Reducing: 5-30psi) (Manual Selector Only) (2 Flange, PVC Socket) (Low: 10-40 psi) (Inline) (2 ) FILTER SOLENOID LOGIC ON/OFF CONTROLS CONNECTIONS SIZE STYLE PRESSURE VALVE STATUS: SOLENOID ENERGIZED/DE-ENERGIZED CODE FILTER CODE CODE ON/OFF CONTROL CODE SINGLE/DUAL CONTROL CODE CONNECTIONS CODE SIZE CODE STYLE CODE OPERATING PRESSURE H0 None L00 NA E00 None -0 NA CONNECTIONS FOR 2 VALVES 2 2 INL Inline LO Low (10-40 psi) H2 External Filter SOLENOID ONLY E01 Manual Selector Only Tee Valves Only: B01 None (wafer only, no stud kit) 3 3 BGV Big Gun Valve MED Medium (18-80 psi) H3 Internal Filter L01 Open/Closed (Standard) E23 Manual Selector w/e23 Solenoid - DC latching -1 Single Control B02 2" Metal Flanges, FNPT TEE Tee HI High (30-150 psi) L02 Closed/Open (Reverse Logic) E29 Manual Selector w/e29 Solenoid - DC latching -2 Dual Control B03 2 Flange, PVC Socket ELB Elbow SUSTAINING W/ SOLENOID E31 Manual Selector w/e31 Window+ Controller B04 Wafer w/2x3 adapters for 3 flanges (no stud kit) L03 Sustaining/Closed E34 Manual Selector w/e34 Solenoid - 24VDC B05 2" Victaulic L04 Sustaining/Open E40 Manual Selector w/e40 Solenoid - 24VAC B06 3" Victaulic L05 Closed/Sustaining E43 Manual Selector w/e43 Solenoid - 24VAC B07 1.25" FNPT L06 Open/Sustaining E46 Manual Selector w/e46 Solenoid - 24VAC B08 2" FNPT REDUCING W/ SOLENOID E50 Manual Selector w/e50 Solenoid - 120VAC B09 3 OD Spline (Certa-Set) L07 Reducing/Closed (Standard) E53 Manual Selector w/e53 Solenoid - 110VAC B11 1.5 FNPT L08 Closed/Reducing (Reverse Logic) B13 1.5 FBSP SUSTAINING/REDUCING W/ SOLENOID B14 2 FBSP L09 Sust.-Red./Closed (Standard) B16 3 Flange, PVC Socket (w/2x3 adapters) B17 Wafer w/stud kit for 2 flanges B19 Wafer w/stud kit for 75/100 Big Gun B21 Wafer w/stud kit and 2x3 adapters for 3 flanges CONNECTIONS FOR 3 VALVES PRESSURE CONTROL B01 None (wafer only, no stud kit) B15 3 Flange, PVC Socket RATE-OF-FLOW PRESSURE SUSTAINING PRESSURE REDUCING B18 Wafer w/stud kit for 3 flanges CODE ADJ. RANGE CODE ADJ. RANGE CODE ADJ. RANGE B20 Wafer w/stud kit for 150 Big Gun R0 None S0 None F0 None B22 Wafer w/stud kit and 3x4 adapters for 4 flanges R30 5-30 psi S30 5-30 psi F3 3, 120-400 gpm B23 Wafer w/3x4 adapters for 4 flanges (no stud kit) R60 5-60 psi S60 5-60 psi F4 4, 200-540 gpm B24 3 Victaulic R120 10-120 psi S120 10-120 psi B25 4 Flange, PVC Socket (w/3x4 adapters) 3
1 3 SPECIFICATION VALVE MATERIALS Selecting the right materials for the job has been a goal of Nelson Irrigation engineers from the start of the design to final production. The materials have been selected to give the best service in typical agricultural water. Nelson reserves the right to improve the performance and service life of the 1000 Series valves by changing materials as necessary. Jacket Sleeve Cage/ Barrier Assembly Spacer PART HOUSING JACKET CAGE SLEEVE CENTER SEAT PRESSURE CONTROL CONTROL TUBING TUBE FITTINGS ELECTRIC SOLENOIDS* *Contact Factory for material options. 2 & 3 VALVE Glass-Filled Nylon Plastic Natural Rubber Glass-Filled Nylon Plastic, Stainless Steel, Teflon, Nitrile Rubber Nylon Nickel Plated Brass Brass, Stainless Steel, Nitrile Rubber 3.3
PERFORMANCE 1000SVRM-3 11/17 1 3 10.00 psi Pressure Loss Data for 2 & 3 1000 Series Inline Valves (fully open) bar 0.50 0.40 0.30 1.00 2 (50 mm) valve 3 (80 mm) valve 0.20 0.15 0.10 0.07 0.05 PRESSURE LOSS 0.03 0.02 0.01 0.10 0.01 10 50 100 500 1000 gpm 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 m 3 /hr Cv (gpm @ 1 psi loss) Kv (m 3 /hr @ 1 bar loss) 2 (50 mm) 128 111 3 (80 mm) 300 259 Pressure Loss (psi) Pressure Loss (bar) = Flow (gpm) 2 Cv 2 = Flow (m 3 /hr) 2 Kv 2 3.4
1 3 2 INLINE VALVE / WAFER & FLANGE CONNECTIONS CAD drawing files (.dwg) are available at nelsonirrigation.com. Wafer Style (No Connections) Wafer with 2 x 3 Flange Adapters 6.1in 15.4cm 0.6in 1.6cm 7.3in 18.5cm 2 Flanges - PVC Socket 3 Flanges - PVC Socket (with 2 x 3 Adapters) 1.6in 4cm 9.3in 23.6cm 2 Metal Flanges - Threaded (FNPT) 2.1in 5.3cm 11.5in 29.2cm 1.3in 3.2cm 8.6in 21.7cm 3.5
1 2 INLINE VALVE DIMENSIONS / FLEX CONNECTIONS CAD drawing files (.dwg) are available at nelsonirrigation.com. 3 Female Threaded (1.25, 1.5, 2 FNPT or FBSP) 2 Victaulic 2.0in 5.1cm 10.1in 25.5cm 2.0in 5cm 10.0in 25.4cm 3 O.D Spline (Certa-Set) 3 Victaulic 2.5in 6.3cm 11.0in 28.0cm 2.0in 5cm 10.0in 25.4cm 3.6
1 3 2 TEE & ELBOW VALVE DIMENSIONS CAD drawing files (.dwg) are available at nelsonirrigation.com. ELBOW VALVE WITH SPLINE OUTLET TEE VALVE WITH SPLINE OUTLETS #12347 Spline (12 long) 3.7
3 INLINE VALVE DIMENSIONS 1000SVRM-3 11/17 1 CAD drawing files (.dwg) are available at nelsonirrigation.com. 3 Wafer Style (No Connections) Wafer with 3 x 4 Flange Adapters 7.3in 18.5cm 3 Flanges - PVC Socket 4 Flanges - PVC Socket (with 3 x 4 Adapters) 0.4in 1cm 8.1in 20.6cm 3 Victaulic 2.1in 5.3cm 11.5in 29.2cm 2.4in 6.2cm 13.0in 32.9cm 2.8in 7.2cm 13.0in 33cm 3.8