Type Series Booklet Ajax ISO Centrifugal Pump ISO 288 Application Application The KSB Ajax ISO centrifugal pump is suitable for handling water and similar liquids mainly used in the following The KSB Ajax ISO centrifugal pump is suitable for handling applications. water and similar liquids mainly used in the following -Water applications. - Industry -Water Mining - Environmental - Industry - Mining - Environmental - Building Services Designation Designation Model / Type Suction Model / Type diameter (mm) Discharge Suction diameter diameter (mm) (mm) Discharge diameter (mm) Nominal impeller diameter (mm) Material code AJAX ISO 100 X 80-160 (12 or 23) AJAX ISO 100 X 80-160 (12 or 23) Design Horizontal, single stage, end suction centrifugal pump dimensionally built to ISO 288. The back pull out design allows for easy maintenance and repair as the rotating element may be removed without disturbing the pipework. Operating Data - 0 Hz Pump sizes Flow up to 32mm to 200mm 20 L/s Head up to 160m Temperature up to 120 C Speed up to 290 or 3000rpm Pressure up to 16 bar 1
Contents: Page Selection Charts Selection Chart 140rpm Selection Chart 2900rpm Selection Chart 170rpm Selection Chart 3600rpm Construction Casing Shaft Bearings Bearing Housing Shaft Seal Painting Accessories Drive Base Plate Pump Selection Mechanical Seal Material Material Specifications Flange Data Pump Technical Data Parts List and Material Identification Mechanical Seal Arrangement Pump Dimensions Shaft Dimensions 3-4 3 3 4 4 6 6 6 78 7-8 9 9 10 10 2
Selection Chart Selection 140 rpm Chart 140 rpm Selection Chart 2900 rpm Note: For final selection refer to individual performance curves 2 3
Selection Chart Selection 170 rpm Chart 170 rpm Selection Chart 300 rpm Note: For final selection refer to individual performance curves 4
Construction Horizontal single stage, end suction with vertical discharge. The "back pull out" design allows for the maintenance of the pump without disturbing the pipework connected to the casing, or the pump alignment. The pump is built to the dimensional requirements requirments of ISO 288. Flanges are in accordance with EN 1092. Casing Self-venting horizontal volute casing with horizontal end suction and vertical discharge. The suction nozzle has a vane to reduce prerotation. Shaft Tapered & keyed shaft design allowing ease of removal in maintenance & positive locking whilst in operation. Bearings Heavy duty SKF or approved equivalent, greased for life, reducing maintenance. Protected by a quality manufactured lip seal reducing ingress of moisture or foreign matter. Housed within removable bearing cap cover assembly. Baseplate Baseplates for electric drives are available in a variety of styles: Standard - Fixed and grouted directly to the foundation. Anti Vibration - Rigid baseplate on rubber mounts. - Rigid baseplate on spring mounts. - Rigid baseplate with inertia block base and spring mounts. The baseplate is manufactured or fabricated from either cold formed (pressed) steel plate or from rolled steel channel sections. Pump Selection For pump selection the hydraulic performance curves should be used. These curves are based on water at 1 C and SG equal to 1.0. NPSH values are indicated on the performance curves. At least 0.m should be added as a safety margin. To overcome variations between actual and design requirements it is recommended that the driver power exceeds the absorbed pump shaft power: Bearing housing Robust / heavy duty, manufactured in high strength cast iron providing trouble-free life complete with lifting provision and support foot. Shaft Seal Single, high quality mechanical seal fitted as standard to all pumps. Different seals are possible on application. Standard seal operating temperature 9 C. Painting Prior to painting, the pump is thoroughly cleaned of foreign material. The pump is then painted with a high quality / undercoat / primer and industrial enamel paint. Accessories Drive The pump is only recommended for direct drive via a flexible spacer coupling. Spacer couplings enable the utilisation of the back pull out feature. Where belt drives are necessary a separate jack (intermediate) shaft with bearings to carry the belt loads may be required. All drive systems, where supplied by KSB Australia, are appropriately protected by suitable guards. Absorbed Pump Shaft kw Up to 7. 7. - 40 Above 40 Driver Power Reserve Approx. 20% Approx. 1% Approx. 10% 3
Mechanical Seal Materials Component Description Seal Faces Elastomers Metal Parts Material Standard Ceramic / Carbon Nitrile 304 Material Specifications Component Casing Back Plate Bearing Housing Casing Wear Ring Impeller Shaft Standard Fitted Pump Code 04 Cast Iron Cast Iron Cast Iron Bronze Bronze Standard Fitted Pump Code 23 Cast Iron Standard Fitted Pump Code 12 Stainless steel 316 Cast Iron Stainless steel 316 Cast Iron Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 420 Stainless steel 420 Stainless steel 316 Flange Branch Flange Raised Face Drilling* Bolting Size D b d 1 f N0. d 2 k 32 140 18 76 2 4 18 100 M16 40 10 18 84 3 4 18 110 M16 0 16 20 99 3 4 18 12 M16 6 18 20 118 3 4 18 14 M16 80 200 22 132 3 8 18 160 M16 100 220 24 16 3 8 18 180 M16 12 20 26 184 3 8 18 210 M16 10 28 26 211 3 8 22 240 M20 200 340 30 266 3 12 22 29 M20 20 40 32 319 3 12 26 3 M24 Flange dimensions and drilling according to AS/NZS 4331.2 ISO 700.2-16 bar (EN) and DIN 233/16 Bar Dimensions shown in millimetres *Holes - Equally spaced straddling pump centreline 4 6
Pump Technical Data Pump Technical Data Maximum Jm Hydrostatic Test Pressure Maximum Discharge Pressure Pump Shaft Nominal Speed Bearing Type Maximum up to 120 o C Model No. Direct Coupled Kg.m² rpm/imp. dia Impeller End Drive End bar kpa PSI bar kpa PSI 0x32-160 1 3600 6307 6306 0.0149 24 2400 348 16 1600 232 0x32-200 1 3600 6307 6306 0.0292 24 2400 348 16 1600 232 6x0-160 1 3600 6307 6306 0.0166 24 2400 348 16 1600 232 6x40-200 1 3600 6307 6306 0.032 24 2400 348 16 1600 232 6x40-20 2 3600 6309 6308 0.072 24 2400 348 16 1600 232 6x40-31 2 3000 6309 6308 0.1901 24 2400 348 16 1600 232 80x6-160 1 3600 6307 6306 0.0149 24 2400 348 16 1600 232 80x0-200 1 3600 6307 6306 0.032 24 2400 348 16 1600 232 80x0-20 2 3600 6309 6308 0.0734 24 2400 348 16 1600 232 80x0-31 2 3000 6309 6308 0.1842 24 2400 348 16 1600 232 100x80-160 2 3600 6309 6308 0.0232 24 2400 348 16 1600 232 100x6-200 2 3600 6309 6308 0.0448 24 2400 348 16 1600 232 100x6-20 2 3600 6309 6308 0.0734 24 2400 348 16 1600 232 100x6-31 3 3000 6311 6310 0.2047 24 2400 348 16 1600 232 12x100-200 3 3600 6311 6310 0.033 24 2400 348 16 1600 232 12x100-20 2 3000 6309 6308 0.126 24 2400 348 16 1600 232 12x100-31 3 3000 6311 6310 0.1314 24 2400 348 16 1600 232 12x80-400 3 230 6311 6310 0.623 24 2400 348 16 1600 232 12x100-400 3 230 6311 6310 0.99 24 2400 348 16 1600 232 12x100-00 4 1800 6013 6013 0.8633 24 2400 348 16 1600 232 10x12-20 3 230 6311 6310 0.119 24 2400 348 16 1600 232 10x12-31 3 230 6311 6310 0.2398 24 2400 348 16 1600 232 10x12-400 3 230 6311 6310 0.16 24 2400 348 16 1600 232 10x12-00 4 1800 6013 6013 0.992 24 2400 348 16 1600 232 200x10-31 4 1800 6013 6013 0.2924 24 2400 348 16 1600 232 200x10-400 4 1800 6013 6013 0.7434 24 2400 348 16 1600 232 200x10-00 4 1800 6013 6013 1.33 24 2400 348 16 1600 232 20x200-31 4 1800 6013 6013 0.36 24 2400 348 16 1600 232 20x200-400 4 1800 6013 6013 0.74 24 2400 348 16 1600 232 Note: 1. The value of Jm listed is with a CAST IRON impeller. For a STAINLESS STEEL impeller multiply Jm by 1.1. 7
Pump Technical Data Impeller Data B.P.O Seal Ring Bearing Pump Diametrical Diameter Element Model Clearance (mm) Vane No. of Eye Front Seal Back Seal Weight (kg) (mm) Width Vanes Dia. Dia. Dia. (Pump Less Nominal Max. Min. Casing) 0x32-160 0.2 182 146 6 6 7 92 92 21 0x32-200 0.2 228 182 60 92 10 28 6x0-160 0.2 182 146 8. 6 70 92 92 21 6x40-200 0.2 228 182 7 6 69 92 10 24 6x40-20 0.2 278 222. 77 10 11 41 6x40-31 0.2 342 274 6 74 10 11 48 80x6-160 0.2 182 146 1. 88 10 92 21 80x0-200 0.2 228 182 10. 6 87 10 10 27 80x0-20 0.2 278 222 9. 6 86 11 11 42 80x0-31 0.2 342 274 7 90 11 11 4 100x80-160 0.3 182 146 23 6 112 132 132 3 100x6-200 0.3 228 182 18 6 112 132 132 34 100x6-20 0.3 278 222 12 6 108 132 132 38 100x6-31 0.4 342 274 11 6 12 160 160 6 12x100-200 0.3 228 182 28 6 133 160 160 38 12x100-20 0.4 278 222 23 6 138 186 186 68 12x100-31 0.4 342 274 16 6 137 160 160 70 12x80-400 0.4 438 30 10. 127 186 186 91 12x100-400 0.4 438 30 16. 140 186 186 91 12x100-00 0.42 47 437 11 18 170 170 172 10x12-20 0.4 278 222 34 6 14 186 186 64 10x12-31 0.4 342 274 27 6 160 186 186 67 10x12-400 0.4 438 30 20. 6 170 186 186 89 10x12-00 0.4 47 437 20. 17 200 200 176 200x10-31 0. 342 274 36 6 210 23 23 100 200x10-400 0. 438 30 30 7 206 23 23 144 200x10-00 0. 47 437 23 6 212 23 23 183 20x200-31 0. 342 274 6 6 232 26 26 107 20x200-400 0. 438 30 37. 7 232 26 26 139 6 8
Parts List and Material Identification Mechanical Seal Arrangement ITEM DESCRIPTION 04 CI / BRZ MATERIAL IDENTIFICATION 23 CI / SS 12 SS/SS 102 Casing CI CI 316 SS 163 Discharge Cover CI CI 316 SS 183 Bracket Support CI CI CI 210 Shaft 420 SS 420 SS 316 SS 230 Impeller BRZ 316 SS 316 SS 321 Bearing ST ST ST 330 Bearing Bracket CI CI CI 360 Bearing Cover CI CI CI 412 O-Ring nitrile nitrile nitrile 421 Bearing Lip Seal nitrile nitrile nitrile 433 Mechanical Seal standard ceramic / carbon / 316 SS / nitrile 02 Casing Wear Rings BRZ 316 SS 316 SS 07 Slinger nitrile nitrile nitrile 4.2 Impeller Washer 316 SS 316SS 316 SS 901.6 Setscrew, Foot carbon steel carbon steel carbon steel 901.7 Impeller Lock Nut 302 SS 302 SS 302 SS 903.3 Plug, Drain carbon steel carbon steel 316 SS 940.1 Key, Impeller 304 SS 304 SS 304 SS 940.2 Key, Coupling carbon steel carbon steel carbon steel 970 Nameplate SS SS SS 7 9
ROTATION Dimensions FLANGES DRILLED EN 1092 / 16 bar END ELEVATION SIDE ELEVATION PUMP Shaft Nom. FLANGE BOLT SHAFT NET MODEL No. Imp.Dia. DN 1 DN 2 PUMP FOOT HOLES SPACER END WEIGHT (mm) a f h 1 h 2 b m 1 m 2 n 1 n 2 n 3 w t 1 t 2 s 1 s 2 y d l kg 0x32-160 1 160 0 32 80 38 132 160 0 100 70 240 190 110 28 12 6 M12 M12 100 24 0 38 0x32-200 1 200 0 32 80 38 160 180 0 100 70 240 190 110 28 12 6 M12 M12 100 24 0 46 6x0-160 1 160 6 0 80 38 132 160 0 100 70 240 190 110 28 12 6 M12 M12 100 24 0 40 6x40-200 1 200 6 40 100 38 160 180 0 100 70 26 212 110 28 13 6 M12 M12 100 24 0 48 6x40-20 2 20 6 40 100 00 180 22 6 12 9 320 20 110 370 14 6 M12 M12 100 32 80 70 6x40-31 2 31 6 40 12 00 200 20 6 12 9 34 280 110 370 16 6 M12 M12 100 32 80 80 80x6-160 1 160 80 6 100 38 160 180 0 100 70 26 212 110 28 13 6 M12 M12 100 24 0 46 80x0-200 1 200 80 0 100 38 160 200 0 100 70 26 212 110 28 13 6 M12 M12 100 24 0 2 80x0-20 2 20 80 0 12 00 180 22 6 12 9 320 20 110 370 1 6 M12 M12 100 32 80 72 80x0-31 2 31 80 0 12 00 22 280 6 12 9 34 280 110 370 18 6 M12 M12 100 32 80 87 100x80-160 2 160 100 80 100 00 160 200 6 12 9 280 212 110 370 14 6 M12 M12 100 32 80 68 100x6-200 2 200 100 6 100 00 180 22 6 12 9 320 20 110 370 14 6 M12 M12 140 32 80 70 100x6-20 2 20 100 6 12 00 200 20 80 160 120 360 280 110 370 16 6 M16 M12 140 32 80 80 100x6-31 3 31 100 6 12 30 22 280 80 160 120 400 31 110 370 18 6 M16 M12 140 42 110 118 12x80-400 3 400 12 80 12 30 280 3 80 160 120 43 3 110 370 20 6 M16 M12 140 42 110 16 12x100-200 2 200 12 100 12 00 200 280 80 160 120 360 280 110 370 17 6 M16 M12 140 32 80 8 12x100-20 3 20 12 100 140 30 22 280 80 160 120 400 31 110 370 18 6 M16 M12 140 42 110 126 12x100-31 3 31 12 100 140 30 20 31 80 160 120 400 31 110 370 19 6 M16 M12 140 42 110 13 12x100-400 3 400 12 100 140 30 280 3 100 200 10 00 400 110 370 20 6 M20 M12 140 42 110 17 12x100-00 4 00 12 100 160 670 3 40 100 200 10 0 40 110 00 2 10 M20 M16 180 48 110 313 10x12-20 3 20 10 12 140 30 20 3 80 160 120 400 31 110 370 19 6 M16 M12 140 42 110 140 10x12-31 3 31 10 12 140 30 280 3 100 200 10 00 400 110 370 20 6 M20 M12 140 42 110 10 10x12-400 3 400 10 12 140 30 31 400 100 200 10 00 400 110 370 21 6 M20 M12 140 42 110 186 10x12-00 4 00 10 12 160 670 3 40 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 336 200x10-31 4 31 200 10 160 670 31 400 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 222 200x10-400 4 400 200 10 160 670 31 40 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 300 200x10-00 4 00 200 10 160 670 400 00 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 382 20x200-31 4 31 20 200 180 670 31 40 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 277 20x200-400 4 400 20 200 180 670 3 00 100 200 10 0 40 140 00 2 10 M20 M16 180 48 110 340 Dimensions shown in mm Shaft Dimensions Shaft No. DIAMETER TOLERANCE D KEY WIDTH F KEY HEIGHT G KEYWAY DEPTH TOLERANCE H KEY LENGTH K No. 1 24mm +0.01/-0.002 8 7 20mm +0/-0.2 32 No. 2 32mm +0.018/-0.002 10 8 27mm +0/-0.2 0 No. 3 42mm +0.018/-0.002 12 8 37mm +0/-0.2 60 No. 4 48mm +0.018/-0.002 14 9 42.mm +0/-0.2 80 8 10
NOTES: 6 11
Type Series Booklet Ajax ISO KSB Australia Pty Ltd ABN: 29 006 414 642 Victorian Head Office New South Wales Queensland North Queensland South Australia Western Austr 27 Indwe St, Unit 1, 28 Skinner Ave, 3 Jijaws Street, Unit 4, 780-786 Ingham Road, 348 Richmond Road, Unit 2, 86 Cata Tottenham 3012 Riverwood 2210 Sumner Park 4074 Mt St John Townsville 4818 Netley 037 Canning Vale, 6 Tel: +61 (03) 9314 0611 Tel: +61 (02) 984 2099 Tel: +61 (07) 372 8200 Tel: +61 (07) 4774 9200 Tel: +61 (08) 8234 0066 Tel: +61 (08) 94 Fax: +61 (03) 9314 743 Fax: +61 (02) 984 2111 Fax: +61 (07) 372 8299 Fax: +61 (07) 4774 9208 Fax: +61 (08) 8443 411 Fax: +61 (08) 9 ksbvicsales@ksb.com.au ksbnswsales@ksb.com.au ksbqldsales @ksb.com.au bret.kendall@ksb.com.au ksbsasales@ksb.com.au ksbwasales@ksb ustralia Western Australia New Zealand mond Road 38 Bushland Ridge, Unit 2, Civil Place, 037 Bibra Lake 6163 Albany Auckland 072 (08) 8234 006 Tel: +61 (08) 9412 0100 Tel: +64 (09) 476 4047 (08) 8443 41 Fax: +61 (08) 9418 468 Fax: +64 (09) 476 4048 s@ksb.com.au ksbwasales@ksb.com.au pumps@ksb.co.nz Newcastle Aminya Place, Cardiff NSW 228 Tel: +61 (02) 496 377 Fax: +61 (02) 496 442 nswservice@ksb.com.au Kalgoorlie 7 Atbara Street, Kalgoorlie WA 6430 Tel: +61 (08) 9021 2447 Fax: +61 (08) 9418 468 mike.lucas@ksb.com.au 24 HOUR EMERGENCY SERVICE LINE: 1300 301 36 SPARE PARTS NUMBER 1300 KSB SPARES (1300 72 772) WEBSITE: www.ksb.com.au Due to our policy of constant research and development, product specification may change without notice Publication 10/09 KKF