GR-550XL 55 Ton Capacity (50 Metric Tons) HYDRAULIC ROUGH TERRAIN CRANE DIMENSIONS Note : Dimension is with boom angle at -0.8 degree. GENERAL DIMENSIONS (23.5-25 Tires) Feet Meters Turning radius 4 wheel steer 22' 6.7 2 wheel steer 38' 5" 11.7 Tail swing of counterweight 13' 7" 4.14 Specifications are subject to change without notice. Specification effective with serial number 541097 and up.
CRANE SPECIFICATIONS BOOM WIRE ROPE - Warrington seal wire, extra improved plow steel, Four section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay. 35.1'~113.9' (10.7m~34.7m), of round box construction 3/4" (19 mm) 6x31 class with four sheaves, 17-5/16" (0.44m) root diameter, at boom head. Braking strength (Main and Aux): 54,700 lbs (24,800 kg) The synchronization system consists of telescope cylinder, two extension cables and retraction cables. Hydraulic cylinder fitted HOOK BLOCKS with holding valve. Two easily removable wire rope guards, 55 ton (50 metric ton) - 5 sheaves with swivel hook block and safety latch. rope dead end provided on both sides of boom head. Boom telescope 6.2 ton (5.6 metric ton) - Weighted hook ball with swivel and safety latch. sections are supported by wear pads both vertically and horizontally. Extension speed 78.8' in 72 seconds. HYDRAULIC SYSTEM BOOM ELEVATION - By a double acting hydraulic cylinder with holding valve. Elevation -0.8 o - 81 o, combination controls for hand PUMPS - Two variable piston pumps for crane functions. or foot operation. Boom angle indicator. Tandem gear pump for steering, slewing and optional equipment. Automatic speed reduction and soft stop function. Powered by carrier engine. Pump disconnect for crane is Boom raising speed 20 o - 60 o in 27 sec. engaged/ disengaged by rotary switch from operator's cab. JIB - Two stage bi-fold lattice type with 5 o, 25 o or 45 o offset (tilt type). Single sheave, 15-5/8" (0.396m) root diameter, at the head of both jib sections. Stored alongside base boom section. Jib length is 28.9' (8.8m) or 50' (15.2m). Assistant cylinders for mounting and stowing, controlled at right side of superstructure. Self stowing jib mounting pins. AUXILIARY LIFTING SHEAVE (SINGLE TOP) Single sheave, 15-5/8" (0.396m) root diameter. Mounted to main boom head for single line work (stowable). ANTI-TWO BLOCK - Pendant type over-winding cut out device with audio-visual (FAILURE lamp/buzzer) warning system. SLEWING Hydraulic axial piston motor through planetary slewing speed reducer. Continuous 360 o full circle slewing on ball bearing turn table at 2.7min -1 {rpm}. Equipped with manually locked/released slewing brake. A 360 o positive slewing lock for pick and carry and travel modes, manually engaged in cab. Twin slewing system: Free slewing or lock slewing controlled by selector switch on front console. HOIST MAIN HOIST - Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary hoist. Equipped with cable follower and drum rotation indicator. DRUM - Grooved 14-1/4" (0.362m) root diameter x 23-5/8" (0.6m) wide. Wire rope: 633' of 3/4" diameter rope (193m of 19mm). Drum capacity: 997' (304m) 7 layers. Maximum line pull (available): 16,500 lbs (7,480kg). Maximum line speed: 450FPM (137m/min) at the 5th layer. AUXILIARY HOIST - Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main hoist. Equipped with cable follower and drum rotation indicator. DRUM - Grooved 14-1/4" (0.362m) root diameter x 23-5/8" (0.6m) wide. Wire rope: 361' of 3/4" diameter rope (110m of 19mm). Drum capacity: 997' (304m) 7 layers. Maximum line pull (available): 16,500 lbs (7,480kg). Maximum line speed: 390FPM (119m/min) at the 3rd layer. CONTROL VALVES - Multiple valves actuated by pilot pressure with integral pressure relief valves. RESERVOIR - 148 gallon (560 lit.) capacity. External sight level gauge. FILTRATION - BETA10=10 return filter, full flow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement. OIL COOLER - Air cooled fan type. CAB AND CONTROLS Both crane and drive operations can be performed from one cab mounted on rotating superstructure. Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Tilt-telescoping steering wheel. Adjustable control lever stands for slewing, boom elevating, boom telescoping, auxiliary hoist and main hoist. Control lever stands can change neutral positions and tilt for easy access to cab. 3 way adjustable operator's seat with high back, headrest and armrest. Engine throttle knob. Foot operated controls: boom elevating, boom telescoping, service brake and engine throttle. Hot water cab heater and air conditioning. Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/disengaged switch, slewing brake switch, telescoping/auxiliary hoist select switch, outrigger controls, free slewing / lock slewing selector switch, eco mode switch and ashtray. Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Hydraulic oil pressure is monitored and displayed on the AML-C display panel. 2
Tadano electronic LOAD MOMENT INDICATOR system (AML-C) including: Control lever lockout function Boom position indicator Outrigger state indicator Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out Ratio of actual load moment to rated load moment indication Automatic Speed Reduction and Slow Stop function on boom elevation and slewing Working condition register switch Load radius / boom angle / tip height / slewing range preset function External warning lamp Tare function Fuel consumption monitor Main hoist / auxiliarly hoist select Drum rotation indicator (audible and visible type) main and auxiliary hoist TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table Operator's right hand console includes transmission gear selector and sight level bubble. Upper console includes working light switch, roof washer and wiper switch emergency outrigger set up key switch, jib equipped/removed select switch, eco mode switch, and air conditioning control switch. Slewing lock lever. NOTE: Each crane motion speed is based on unladen conditions. CARRIER SPECIFICATIONS TYPE - Rear engine, left hand steering, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive. SUSPENSION - Front: Semi-elliptic leaf springs with hydraulic lockout device. Rear: Semi-elliptic leaf springs with hydraulic lockout device. FRAME - High tensile steel, all welded mono-box construction. BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released TRANSMISSION - Electronically controlled full automatic brake acting on input shaft of front axle. Auxiliary: Electrotransmission. Torque converter driving full powershift with pneumatic operated exhaust brake. driving axle selector. 6 forward and 2 reverse speeds, constant mesh. TIRES - 23.5-25(OR) 4 speeds - high range - 2 wheel drive; 4 wheel drive 4 speeds - low range - 4 wheel drive OUTRIGGERS - Four hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each TRAVEL SPEED - 31 mph (50 km/h) outrigger beam and jack is controlled independently from cab. Beams extend to 22' 11-5/8" (7.0 m) center-line and retract to AXLE - Front: Full floating type, steering and driving axle with within 9' 9-3/8" (2.98 m) overall width with floats. Outrigger jack planetary reduction. Rear: Full floating type, steering and driving floats are attached thus eliminating the need of manually axle with planetary reduction and non-spin rear differential. attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are STEERING- Hydraulic power steering controlled by steering provided with corresponding "RATED LIFTING CAPACITIES" for wheel. Three steering modes available: 2 wheel front, 4 wheel crane duty in confined areas. coordinated and 4 wheel crab. Min. Extension 8' 1-5/8" (2.48m) center to center Mid. Extension 16' 4-7/8" (5.0m) center to center Mid. Extension 21' 3-7/8" (6.5m) center to center Max. Extension 22' 11-5/8" (7.0m) center to center Float size(diameter) 1' 7-11/16" (0.5m) ENGINE Model Cummins QSB6.7 [Tier 4] Radiator Fin and tube core, thermostat controlled Type Direct injection diesel Fan, in.(mm) Suction type, 9-blade, 28 (711) dia. No. of cylinders 6 Starting 24 volt Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground BoreXStroke, in.(mm) 4.212 x 4.882 (107 x 124) Battery 2-120 amp. Hour Displacement, cu. in (liters) 409 (6.700) Compressor, air, CFM(l /min) 17.0 CFM (481) at 2,400rpm Air inlet heater 24 volt preheat Horsepower (kw) Gross 270 (201) at 2,000rpm Air cleaner Dry type, replaceable element Torque, Max. ft-lb (Nm) 730 (990) at 1,500rpm Oil filter Full flow with replaceable element Capacity, gal.(liters) Fuel filter Full flow with replaceable element Cooling water 7.4 (28) Fuel tank, gal.(liters) 79.2 (300), right side of carrier Lubrication 4.0 (15) Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300) DEF 10.0 (38) 3
STANDARD EQUIPMENT - Four section full power synchronized boom - Independently controlled outriggers 35.1'~113.9' (10.7 m~34.7 m) - Four outrigger extension positions - 28.9' or 50' (8.8 m or 15.2 m) bi-fold lattice jib (tilt type) - Self-storing outrigger pads with 5 o, 25 o or 45 o pinned offsets and self storing pins. - Cummins QSB6.7 turbo charged - Auxiliary lifting sheave (single top) stowable after cooled engine (270HP) with exhaust brake - Variable speed main hoist with grooved drum, cable follower - Electronic controlled automatic transmission driven and 633' of 3/4" cable. by torque converter - Variable speed auxiliary hoist with grooved drum, cable follower - 4 X 4 X 4 drive/steer and 361' of 3/4" cable. - Non-spin rear differential - Drum rotation indicator (audible,visible and thumper type) main - Semi-elliptic leaf springs suspension with hydraulic lockout and auxiliary hoist device (front and rear) - Anti-Two block device (overwind cutout) - 23.5-25(OR) tires - Boom angle indicator - Disc brakes - Tadano electronic load moment indicator system (AML-C) - Fenders - Outrigger extension length detector - Air dryer - Electronic crane monitoring system - Water separator with filter(high filtration) - Tadano twin slewing system and 360 o positive slewing lock - Engine over-run alarm - Self centering finger control levers with pilot control - Back-up alarm - Control pedals for boom elevating and boom telescoping - Low oil pressure/high water temp. warning device (visual) - 3 way adjustable cloth seat with armrests, high back - Rear steer centering light and seat belt - Air cleaner dust indicator - Tilt-telescoping steering wheel - Full instrumentation package - Tinted safety glass and sun visor - Complete highway light package - Front windshield wiper and washer - Tool storage compartment - Roof window wiper and washer - Tire inflation kit - Power window (cab door ) - 24 volt electric system - Rear view mirrors (right and left side) - 6.2 ton (5.6 metric ton) hook ball with swivel - Mirror for main and auxiliary hoists - 55 ton (50 metric ton) - 5 sheave with swivel hook block - Cigarette lighter and ashtray and safety latch for 3/4" (19mm) wire rope - Cab floor mat - Towing hooks-front and rear - Pump disconnect in operator's cab - Lifting eyes - Hydraulic oil cooler - Hook block tie down (front bumper) - Hot water cab heater and air conditioner - Weighted hook storage compartment - Positive control - Halogen head lamp - Quick reeving type bi-fold jib - Telematics (machine data logging and monitoring system) - Work lights with HELLO-NET via internet - Fuel consumption monitor - Eco mode system HOISTING PERFORMANCE LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES Layer Main or auxiliary hoist - 14'-1/4" (0.362m) drum Main and auxiliary drum grooved lagging Wire Line pulls 3/4" (19mm) wire rope Line speeds 1 Available 2 rope Rope per layer Total wire rope layer F.P.M. m/min Lbs. kgf Feet Meters Feet Meters 1st 331 101 16,500 7,480 1 112.2 34.2 112.2 34.2 2nd 361 110 15,200 6,900 2 122.3 37.3 234.5 71.5 3rd 390 119 13,800 6,260 3 132.2 40.3 366.8 111.8 4th 420 128 12,700 5,760 4 142.3 43.4 509.1 155.2 5th 450 137 11,900 5,400 5 152.2 46.4 661.4 201.6 6th 479 146 11,000 4,990 6 162.4 49.5 823.8 251.1 7th 3 509 155 10,300 4,670 7 172.5 52.6 996.4 303.7 * Maximum permissible line pull may be affected by wire rope strength. Maximum lifting capacity per line (Main & Aux.): 12,300 lbs (5,600 kg) DRUM DIMENSIONS 1 Line speeds based only on hook block, not loaded. Inch mm 2 Developed by machinery with each layer of wire rope, but not based Root diameter 14-1/4" 362 on rope strength or other limitation in machinery or equipment. Length 23-5/8" 600 3 Seventh layer of wire rope are not recommended Flange diameter 25-7/8" 657 for hoisting operations. 4
GR-550XL WORKING RANGE CHART 5
GR-550XL RATED LIFTING CAPACITIES (IN POUNDS) ON OUTRIGGERS FULLY EXTENDED 22' 11-5/8"(7.0m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' B C (10.7m) C (14.7m) C (18.7m) C (22.7m) C (26.7m) C (30.7m) C (34.7m) 8' 70 110,000 10' 66 100,600 73 46,700 77 46,700 80 44,300 12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200 15' 56 73,400 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000 20' 44 54,400 60 46,700 67 46,700 72 42,100 76 35,800 78 30,500 80 25,100 25' 27 38,500 52 43,000 62 43,000 68 39,500 72 31,700 75 27,300 78 23,900 30' 44 33,800 56 35,000 64 35,500 69 28,700 72 25,000 75 21,600 35' 33 25,600 50 26,600 59 27,000 65 25,300 69 23,000 72 19,900 40' 16 20,400 44 21,100 54 21,500 61 21,200 66 20,500 70 19,000 45' 36 17,100 49 17,300 57 17,500 63 17,400 67 17,100 50' 25 14,100 43 14,300 53 14,500 59 14,400 64 14,500 55' 37 12,000 48 12,200 56 12,100 61 12,200 60' 29 10,200 43 10,300 52 10,300 58 10,350 65' 18 8,700 38 8,750 48 8,850 54 8,850 70' 32 7,550 44 7,600 51 7,650 75' 24 6,550 39 6,600 47 6,650 80' 9 5,700 34 5,700 44 5,750 85' 27 4,950 39 5,000 90' 19 4,350 35 4,350 95' 30 3,750 100' 23 3,250 105' 13 2,350 D 0 LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS FULLY EXTENDED 22' 11-5/8"(7.0m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' C B (10.7m) B (14.7m) B (18.7m) B (22.7m) B (26.7m) B (30.7m) B (34.7m) 0 o 27.8' 16,500 41' 10,600 54.1' 7,000 67.3' 4,800 80.2' 3,300 92.7' 2,200 105.4' 1,400 ON OUTRIGGERS MID EXTENDED 21' 3-7/8"(6.5m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' B C (10.7m) C (14.7m) C (18.7m) C (22.7m) C (26.7m) C (30.7m) C (34.7m) 8' 70 110,000 10' 66 100,600 73 46,700 77 46,700 80 44,300 12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200 15' 56 73,400 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000 20' 44 54,400 60 46,700 67 46,700 72 42,100 76 35,800 78 30,500 80 25,100 25' 27 38,500 52 40,600 62 41,300 68 39,500 72 31,700 75 27,300 78 23,900 30' 44 28,300 56 29,000 64 29,500 69 28,700 72 25,000 75 21,600 35' 33 21,000 50 21,600 59 22,100 65 22,400 69 22,500 72 19,900 40' 16 16,300 43 17,000 54 17,300 61 17,500 66 17,600 70 17,700 45' 35 13,700 49 14,000 57 14,100 62 14,300 67 14,200 50' 25 11,100 43 11,500 53 11,700 59 11,800 64 11,700 55' 37 9,500 48 9,700 55 9,900 60 9,800 60' 29 8,000 43 8,200 52 8,300 57 8,200 65' 18 6,500 38 7,000 48 7,000 54 7,000 70' 32 5,900 43 5,900 50 6,000 75' 24 5,000 39 5,000 47 5,100 80' 9 4,000 33 4,300 43 4,400 85' 27 3,700 39 3,700 90' 19 2,900 35 3,100 95' 29 2,700 100' 23 2,200 105' 12 1,650 D 0 LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID EXTENDED 21' 3-7/8"(6.5m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' C B (10.7m) B (14.7m) B (18.7m) B (22.7m) B (26.7m) B (30.7m) B (34.7m) 0 o 27.8' 16,500 41' 10,600 54.1' 7,000 67.3' 4,800 80.2' 3,300 92.7' 2,200 105.4' 1,400 A :Boom length in feet B :Load radius in feet C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load) NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for each boom length should be according to the following table. Boom length in feet 35.1' 35.1' to 61.4' 61.4' to 113.9' Single top (meters) (10.7m) (10.7m to 18.7m) (18.7m to 34.7m) Jib Number of parts of line 10 6 4 1 6
GR-550XL RATED LIFTING CAPACITIES (IN POUNDS) ON OUTRIGGERS MID EXTENDED 16' 4-7/8"(5.0m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' B C (10.7m) C (14.7m) C (18.7m) C (22.7m) C (26.7m) C (30.7m) C (34.7m) 8' 70 110,000 10' 66 100,600 73 46,700 77 46,700 80 44,300 12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200 15' 56 72,400 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000 20' 44 38,500 60 39,900 67 40,700 72 41,400 76 35,800 78 30,500 80 25,100 25' 27 24,600 52 26,000 62 26,600 68 27,200 72 27,500 75 27,200 78 23,900 30' 44 18,600 56 19,000 63 19,500 68 19,800 72 19,900 75 19,600 35' 33 13,700 50 14,400 59 14,800 65 15,000 69 15,000 72 15,100 40' 16 10,400 43 11,200 54 11,700 61 11,900 65 11,900 69 11,900 45' 35 8,800 49 9,300 57 9,500 62 9,500 66 9,600 50' 25 7,000 43 7,500 53 7,700 59 7,700 63 7,800 55' 37 6,000 48 6,150 55 6,150 60 6,300 60' 29 4,850 43 5,000 51 5,000 57 5,100 65' 18 3,700 38 4,050 47 4,050 54 4,150 70' 32 3,300 43 3,300 50 3,400 75' 24 2,650 38 2,700 47 2,800 80' 9 2,000 33 2,100 43 2,200 85' 27 1,600 39 1,700 90' 18 1,050 34 1,300 D 0 19 LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID EXTENDED 16' 4-7/8"(5.0m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' C B (10.7m) B (14.7m) B (18.7m) B (22.7m) B (26.7m) B (30.7m) 0 o 27.8' 16,500 41' 9,900 54.1' 5,670 67.3' 3,480 80.2' 1,980 92.7' 900 ON OUTRIGGERS MIN EXTENDED 8' 1-5/8"(2.48m) SPREAD A 35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9' B C (10.7m) C (14.7m) C (18.7m) C (22.7m) C (26.7m) C (30.7m) C (34.7m) 8' 70 75,800 10' 66 48,500 73 46,700 77 46,700 80 44,300 12' 62 34,100 70 35,900 75 35,700 78 34,900 80 33,600 15' 56 22,600 67 24,100 72 24,800 76 24,700 78 23,900 80 23,000 20' 45 13,000 60 14,300 67 14,900 72 15,400 75 15,100 77 14,600 79 13,900 25' 29 8,050 52 9,200 62 9,700 67 10,200 71 10,400 74 10,000 76 9,500 30' 44 6,100 56 6,600 63 7,000 68 7,200 71 7,000 74 6,700 35' 33 3,900 50 4,400 59 4,800 64 5,000 68 5,000 71 4,700 40' 17 2,500 43 2,900 54 3,300 60 3,500 65 3,500 68 3,300 45' 35 1,800 49 2,100 56 2,300 61 2,400 65 2,200 50' 43 1,200 52 1,400 58 1,500 62 1,400 D 0 36 44 51 57 LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MIN EXTENDED 8' 1-5/8"(2.48m) SPREAD A 35.1' 48.2' C B (10.7m) B (14.7m) 0 o 27.8' 6,040 41' 2,120 A :Boom length in feet B :Load radius in feet C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load) NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for each boom length should be according to the following table. Boom length in feet 35.1' 35.1' to 61.4' 61.4' to 113.9' Single top (meters) (10.7m) (10.7m to 18.7m) (18.7m to 34.7m) Jib Number of parts of line 10 6 4 1 7
GR-550XL RATED LIFTING CAPACITIES (IN POUNDS) ON OUTRIGGERS FULLY EXTENDED 22' 11-5/8"(7.0m) SPREAD 113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib C 5 o offset 25 o offset 45 o offset C 5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 59.0' 2,750 77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700 75 39.8' 11,500 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600 72.5 46.3' 10,600 53.6' 7,350 58.7' 5,550 72.5 56.0' 5,600 68.5' 3,550 77.5' 2,550 70 52.3' 9,750 59.5' 7,100 64.0' 5,400 70 63.0' 5,200 75.0' 3,350 83.2' 2,500 67.5 58.3' 9,100 65.1' 6,850 69.2' 5,300 67.5 69.6' 4,900 81.2' 3,200 88.7' 2,450 65 64.0' 8,500 70.5' 6,600 74.0' 5,200 65 76.1' 4,600 87.0' 3,100 93.9' 2,400 62.5 69.4' 7,900 75.6' 6,400 78.9' 5,100 62.5 82.2' 4,350 92.6' 3,000 98.9' 2,350 60 74.8' 7,400 80.5' 6,200 83.7' 5,050 60 88.4' 4,150 98.1' 2,900 103.8' 2,350 57.5 79.5' 6,500 85.5' 5,700 88.2' 5,000 57.5 94.4' 3,950 103.6' 2,800 108.4' 2,300 55 84.0' 5,650 90.0' 5,200 92.5' 4,950 55 100.0' 3,800 108.7' 2,700 112.6' 2,300 52.5 88.8' 5,000 94.1' 4,600 96.2' 4,450 52.5 105.4' 3,500 113.3' 2,650 116.7' 2,250 50 93.1' 4,400 98.2' 4,100 99.7' 3,950 50 110.2' 3,150 117.9' 2,600 120.3' 2,250 47.5 97.4' 3,950 102.1' 3,700 103.3' 3,550 47.5 114.8' 2,750 121.9' 2,400 124.0' 2,200 45 101.4' 3,500 105.6' 3,300 106.6' 3,150 45 119.3' 2,400 125.7' 2,150 127.1' 2,100 42.5 105.3' 3,150 109.1' 2,950 42.5 123.3' 2,100 129.3' 1,900 40 109.0' 2,800 112.3' 2,650 40 127.0' 1,850 132.7' 1,700 37.5 112.6' 2,500 115.5' 2,400 37.5 131.1' 1,600 135.7' 1,500 35 115.8' 2,250 118.2' 2,200 35 134.4' 1,400 138.5' 1,300 32.5 118.7' 2,050 120.9' 2,000 30 121.6' 1,850 123.3' 1,800 27.5 124.1' 1,700 125.3' 1,650 25 126.3' 1,600 127.1' 1,550 C :Loaded boom angle ( o ) R :Load radius in feet W :Rated lifting capacity in pounds 8
GR-550XL RATED LIFTING CAPACITIES (IN POUNDS) ON OUTRIGGERS MID EXTENDED 21' 3-7/8"(6.5m) SPREAD 113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib C 5 o offset 25 o offset 45 o offset C 5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 59.0' 2,750 77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700 75 39.8' 11,500 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600 72.5 46.3' 10,600 53.6' 7,350 58.7' 5,550 72.5 56.0' 5,600 68.5' 3,550 77.5' 2,550 70 52.3' 9,750 59.5' 7,100 64.0' 5,450 70 63.0' 5,200 75.0' 3,350 83.2' 2,500 67.5 58.1' 8,800 65.1' 6,850 69.2' 5,300 67.5 69.6' 4,900 81.2' 3,200 88.7' 2,450 65 63.5' 7,900 70.5' 6,600 74.0' 5,200 65 76.1' 4,600 87.0' 3,100 93.9' 2,400 62.5 68.7' 6,800 75.3' 5,800 78.9' 4,950 62.5 82.2' 4,350 92.6' 3,000 98.9' 2,350 60 73.6' 5,800 79.9' 5,050 83.5' 4,700 60 88.3' 4,100 98.1' 2,900 103.8' 2,350 57.5 78.5' 5,100 84.6' 4,450 87.8' 4,250 57.5 93.8' 3,550 103.5' 2,700 108.4' 2,300 55 83.3' 4,500 89.0' 3,850 91.8' 3,850 55 99.0' 3,000 108.4' 2,500 112.6' 2,300 52.5 87.9' 3,900 93.4' 3,300 95.7' 3,350 52.5 104.0' 2,450 112.9' 2,150 116.4' 2,000 50 92.5' 3,300 97.4' 2,850 99.3' 2,900 50 108.8' 2,000 117.1' 1,800 119.9' 1,750 47.5 96.7' 2,800 101.4' 2,450 102.9' 2,450 47.5 113.6' 1,700 121.2' 1,500 123.4' 1,450 45 100.7' 2,350 105.0' 2,100 106.2' 2,050 45 118.0' 1,400 124.9' 1,200 126.4' 1,150 42.5 104.3' 2,000 108.5' 1,800 40 108.3' 1,650 111.8' 1,550 37.5 111.7' 1,400 115.0' 1,300 35 115.1' 1,200 117.9' 1,100 ON OUTRIGGERS MID EXTENDED 16' 4-7/8"(5.0m) SPREAD 113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib C 5 o offset 25 o offset 45 o offset C 5 o offset 25 o offset 45 o offset R W R W R W R W R W R W 80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 58.8' 2,750 77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700 75 39.8' 11,500 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600 72.5 45.7' 9,700 53.4' 7,000 58.7' 5,550 72.5 56.0' 5,600 68.5' 3,550 77.5' 2,550 70 51.3' 7,900 58.9' 6,300 64.0' 5,400 70 63.0' 5,200 75.0' 3,350 83.2' 2,500 67.5 56.9' 6,550 64.4' 5,450 68.9' 4,850 67.5 69.1' 4,500 81.0' 3,100 88.7' 2,450 65 62.2' 5,300 69.2' 4,700 73.4' 4,350 65 75.1' 3,800 86.6' 2,850 93.7' 2,400 62.5 67.3' 4,300 74.0' 3,850 78.0' 3,650 62.5 90.9' 3,050 91.9' 2,400 98.6' 2,150 60 72.3' 3,400 78.8' 3,150 82.6' 3,000 60 86.1' 2,400 97.1' 1,950 103.3' 1,900 57.5 77.0' 2,750 83.4' 2,550 86.8' 2,450 57.5 91.6' 1,800 102.1' 1,500 107.5' 1,500 55 81.8' 2,200 87.9' 2,000 90.8' 2,000 55 96.7' 1,300 106.7' 1,100 111.6' 1,100 52.5 86.4' 1,700 92.3' 1,550 94.8' 1,550 50 91.0' 1,300 96.4' 1,150 98.5' 1,200 C :Loaded boom angle ( o ) R :Load radius in feet W :Rated lifting capacity in pounds 9
WARNING AND OPERATING INSTRUCTIONS FOR LIFTING CAPACITIES GENERAL 1. RATED LIFTING CAPACITIES apply only to the machine as 9. When boom length is between values listed, refer to the originally manufactured and normally equipped by TADANO rated lifting capacities of the next longer and next shorter LTD. Modifications to the machine or use of optional booms for the same radius. The lesser of the two rated lifting equipment other than that specified can result in a reduction capacities shall be used. of capacity. 10. When making lifts at a load radius not shown, use the next 2. Hydraulic cranes can be hazardous if improperly longer radius to determine allowable capacity. operated or maintained. Operation and maintenance of this 11. Load per line should not exceed 12,300 lbs. (5,600kg) for machine must be in compliance with information in the main hoist and auxiliary hoist. Operation and Maintenance Manual supplied with 12. Check the actual number of parts of line with LOAD MOMENT the crane. If this manual is missing, order a replacement INDICATOR (AML-C) before operation. Maximum lifting through the distributor. capacity is restricted by the number of parts of line of LOAD 3. The operator and other personnel associated with this MOMENT INDICATOR (AML-C). Limited capacity is as machine shall fully acquaint themselves with the latest determined from the formula, Single line pull for main hoist applicable ASME B30.5 safety standards for cranes as 12,300 lbs. (5,600kg) x number of parts of line. mentioned in OSHA CFR29 part 1926. 13. The boom angle before loading should be greater to account for deflection. For rated lifting capacities, the loaded boom SET UP angle and the load radius is for reference only. 1. Rated lifting capacities on the load chart are the maximum 14. The 35.1' (10.7m) boom length capacities are based on boom allowable crane capacities. They are based on the machine fully retracted. If not fully retracted [less than 48.2' (14.7m) standing level on firm supporting surface under ideal job boom length], use the rated lifting capacities for the 48.2' (14.7m) conditions. Depending on the nature of the supporting boom length. surface, it may be necessary to have structural supports 15. Extension or retraction of the boom with loads may be under the outrigger floats or tires to spread the loads to a attempted within the limits of the RATED LIFTING CAPACITIES. larger surface. The ability to telescope loads is limited by hydraulic pressure, 2. For outrigger operation, outriggers shall be properly extended boom angle, boom length, crane maintenance, etc. with tires free of supporting surface before operating crane. 16. For lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions OPERATION for auxiliary load handling equipment. Capacities of single top 1. Rated lifting capacities have been tested to and meet shall not exceed 12,300 lbs. (5,600kg) including main hook. minimum requirements of SAE J1063-Cantilevered Boom 17. When base jib or top jib or both jib removing, jib state switch Crane Structures Method of Test. select removed. 2. Rated lifting capacities do not exceed 85 % of the tipping 18. When erecting and stowing jib, be sure to retain it by hand or by load on outriggers fully extended as determined by SAE other means to prevent its free movement. J765-Crane Stability Test Code. 19. Use "ANTI-TWO BLOCK" disable switch when erecting and Rated lifting capacities for partially extended outriggers are stowing jib and when stowing hook block. While the switch is determined from the formula, Rated Lifting Capacities pushed, the hoist does not stop, even when overwind condition =(Tipping Load - 0.1 x Tip Reaction)/1.25. occurs. 3. Rated lifting capacities above bold lines in the chart are 20. For boom length with 28.9' (8.8m) jib, rated lifting capacities are based on crane strength and those below, on its stability. determined by loaded boom angle only in the column headed They are based on actual load radius increased by boom "113.9' (34.7m) boom + 28.9' (8.8m) jib". deflection. For boom length with 50' (15.2 m) jib, rated lifting capacities 4. The weight of handling device such as hook blocks, slings, are determined by loaded boom angle only in the column etc., must be considered as part of the load and must be headed "113.9' (34.7m) boom + 50' (15.2m) jib". deducted from the lifting capacities. For angles not shown, use the next lower loaded boom angle 5. Rated lifting capacities are based on freely suspended loads to determine allowable capacity. and make no allowance for such factors as the effect of wind, 21. When lifting a load by using jib (aux. hoist) and boom (main sudden stopping of loads, supporting surface conditions, hoist) simultaneously, do the following: inflation of tires, operating speeds, side loads, etc. Side pull Enter the operation status as jib operation, not as boom on the boom or jib is extremely dangerous. operation. 6. Rated lifting capacities do not account for wind on lifted load Before starting operation, make sure that mass of load is or boom. We recommend against working under the condition within rated lifting capacity for jib. that the load is out of control due to a strong wind.during boom lift, consider that the rated lifting capacity is reduced by DEFINITIONS 50% when the wind speed is 20mph(9m/s) to 27mph(12m/s); 1. Load Radius: Horizontal distance from a projection of the axis reduced by 70% when the wind speed is 27mph(12m/s) to of rotation to supporting surface before loading to the center of 31mph(14m/s).If the wind speed is 31mph(14m/s) or over, the vertical hoist line or tackle with load applied. stop operation. During jib lift, stop operation if the wind speed 2. Loaded Boom Angle: The angle between the boom base is 20mph(9m/s). section and the horizontal, after lifting the rated lifting capacity 7. Rated lifting capacities at load radius shall not be exceeded. at the load radius. Do not tip the crane to determine allowable loads. 3. Working Area: Area measured in a circular arc about the 8. Do not operate at boom lengths, radii, or boom angle, where centerline of rotation. no capacities are shown. Crane may overturn without any 4. Freely Suspended Load: Load hanging free with no direct load on the hook. external force applied except by the hoist line. 5. Side Load: Horizontal side force applied to the lifted load either on the ground or in the air. 10
GR-550XL RATED LIFTING CAPACITIES (IN POUNDS) ON RUBBER A Stationary Creep Over Front 360 o Rotation Over Front 35.1' 61.4' 87.6' 35.1' 61.4' 87.6' 35.1' 61.4' 87.6' B C (10.7m) C (18.7m) C (26.7m) C (10.7m) C (18.7m) C (26.7m) C (10.7m) C (18.7m) C (26.7m) 10' 66 48,300 66 27,200 66 35,600 12' 62 41,800 62 22,500 62 30,500 15' 56 34,300 72 30,500 56 16,300 72 16,300 56 24,700 72 26,000 20' 45 26,000 67 23,300 45 9,200 67 10,700 45 18,300 67 19,400 25' 29 18,100 62 18,300 71 13,400 30 5,500 62 6,800 71 7,500 29 13,900 62 15,200 71 13,400 30' 56 13,900 68 11,000 56 4,600 68 5,000 56 12,100 68 11,000 35' 50 10,700 64 9,200 50 2,900 64 3,500 50 9,600 64 9,200 40' 43 8,300 60 7,900 43 1,800 60 2,200 43 7,700 60 7,900 45' 35 6,500 57 6,900 35 1,000 56 1,400 35 6,200 57 6,900 50' 25 5,100 52 5,500 25 5,100 52 5,500 55' 48 4,400 48 4,400 60' 43 3,600 43 3,600 65' 38 2,800 38 2,800 70' 31 2,200 31 2,200 75' 23 1,700 23 1,700 80' 9 1,300 9 1,300 D 0 0 28 53 0 LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER OPERATION A Stationary Creep Over Front 360 o Rotation Over Front 35.1' 61.4' 87.6' 35.1' 35.1' 61.4' 87.6' C B (10.7m) B (18.7m) B (26.7m) C (10.7m) B (10.7m) B (18.7m) B (26.7m) 0 27.8' 15,500 54.1' 4,100 80.2' 1,190 27.8' 4,050 27.8' 12,000 54.1' 4,100 80.2' 1,190 A :Boom length in feet B :Load radius in feet C :Loaded boom angle ( o ) D :Minimum boom angle ( o ) for indicated length (no load) NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for rubber operation should be according to the following table. Boom length in feet 35.1' 35.1' to 87.6' Single top (meters) (10.7m) (10.7m to 26.7m) Jib Number of parts of line 6 4 1 WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES 1. Rated lifting capacities on rubber are in pounds and do not exceed 6. Over front operation shall be performed within two degrees in front of 75 % of tipping loads as determined by SAE J765-Crane Stability chassis. Test Code. 7. On rubber lifting with "jib" is not permitted. Maximum permissible 2. Rated lifting capacities shown in the chart are based on condition boom length is 87.6' (26.7m). that crane is set on firm level surfaces with axle oscillation lockout 8. When making lift on rubber stationary, set parking brake. applied. Those above bold lines are based on tire capacity and 9. For creep operation, boom must be centered over front of machine, those below, on crane stability. They are based on actual load slewing lock engaged, and load restrained from slewing. Travel slowly radius increased by tire deformation and boom deflection. and keep the lifted load as close to the ground as possible, and 3. If the axle oscillation lockout cylinders contain air, the axle will not especially avoid any abrupt steering, accelerating or braking. be locked completely and rated lifting capacities may not be 10. Do not operate the crane while carrying the load. obtainable. Bleed the cylinders according to the operation safety 11. Creep is motion for crane not to travel more than 200' (60 m) in any and maintenance manual. 30 minute period and to travel at the speed of less than 1 mph 4. Rated lifting capacities are based on proper tire inflation, capacity (1.6km/h). and condition. Damaged tires are hazardous to safe operation of 12. For creep operation, choose the drive mode and proper gear crane. according to the road or working condition. 5. Tires shall be inflated to correct air pressure. Tires Air Pressure 23.5-25 65 psi (450 kpa) 11
WARNING AND OPERATING INSTRUCTIONS FOR USING THE LOAD MOMENT INDICATOR (AML-C) 1. When operating crane on outriggers: When a load is lifted in the front position and then swung Set P.T.O. switch to "ON". to the side area, make sure the value of the LOAD Press the outrigger mode select key to register for the MOMENT INDICATOR(AML-C) is below the 360 o lifting outrigger operation. Press the register key, then the outrigger capacity. mode indicative symbol changes from flashing to a solid light (2) For creep operation. Press the lift mode select key to select the lift status that The creep capacities are attainable only when boom is corresponds to the actual boom configuration. in the straight forward position of chassis and the over Each time the lift mode select key is pressed, the status changes. front position symbol is on. If boom is not in the straight Press the register key to register the lift status, then the lift forward position of chassis, never lift load. indicative symbol changes from flashing to a solid light. 3. A slewing does not automatically stop even if the crane when mounting and stowing jib, select the jib set status. becomes overloaded. (the jib state indicative symbol will be flashing.) 4. During crane operation, make sure that the displays on front 2. When operating crane on rubber: panel are in accordance with actual operating conditions. Set P.T.O. switch to "ON". 5. The displayed values of LOAD MOMENT INDICATOR Press the outrigger mode select key. The on-tire mode (AML-C) are based on freely suspended loads and make no indicative symbol comes on. Each time the outrigger mode allowance for such factors as the effect of wind, sudden select key is pressed the status changes. Select the creep stopping of loads, supporting surface conditions, inflation of operation, the on-tire mode indicative symbol flicker. tire, operating speed, side loads, etc. Press the lift mode select key to register the boom or single top For safe operation, it is recommended when extending and lift. lowering boom or slewing, lifting loads shall be appropriately However, pay attention to the following. reduced. (1) For stationary operation. 6. LOAD MOMENT INDICATOR (AML-C) is intended as an aid The front capacities are attainable only when the over front to the operator. Under no condition should it be relied upon position symbol comes on. When the boom is more than to replace use of capacity charts and operating instruction. 2 degrees from centered over front of chassis, 360 o Sole reliance upon LOAD MOMENT INDICATOR (AML-C) capacities are in effect. aids in place of good operating practice can cause an accident. The operator must exercise caution to assure safety. GR-550XL Axle weight distribution chart Pounds Kilograms GVW Front Rear GVW Front Rear Base machine 74,850 38,500 36,350 33,950 17,460 16,490 Remove: 1. 6.2 ton (5.6 metric ton) hook ball -330-460 130-150 -209 59 2. 55 ton (50 metric ton) hook block -1,180-2,160 980-534 -980 446 3. Top jib -500-630 130-227 -286 59 4. Base jib -1,380-2,510 1,130-626 -1,139 513 5. Auxiliary lifting sheave -110-300 190-50 -136 86 TADANO AMERICA CORPORATION 4242 West Greens Road Houston, Texas, 77066 U.S.A. PHONE: (281) 869-0030 FAX: (281) 869-0040 http://www.tadanoamerica.com Form No. TAC-GR-550-3-00311-09022014 12