V. SPACEPRO SPARE PARTS T his chapter contains parts illustrations and parts lists for the RICON SpacePro (HC-L series) Motor Coach Wheelchair and Standee Lift. Each exploded view of a major lift assembly shows smaller assemblies, components, and kits referenced with numbers. The exploded view is followed by an associated parts list that contains the reference numbers, part descriptions, quantities required for the major assembly shown, and Ricon part numbers. To order a part: Locate the part or assembly on an exploded view, and note its reference number. Find this number on the associated parts list (following page), and order the Ricon part number in the far right column. NOTE: Most items that are described as kits contain a single part (plus hardware). Therefore, you may need to order more than one kit if the part is used more than once on the assembly shown. Small, inexpensive hardware items are supplied in a minimum quantity of ten, and are packaged in a bag. A single bag may provide more parts than you need, or you may need multiple bags when working on a large assembly. The QTY/ASSY column indicates how many individual parts are used on the assembly shown; you will need to determine the number of bags required for your task. The reference numbers for some parts have more than one part number listed. This occurs when variations of a part are used on different lift models. These parts are followed by a model designation (HC-L002, HC-L003, etc). PARTS DIAGRAMS PAGE FIGURE 5-1 HC-L DECAL LOCATIONS AND PART NUMBERS...5-2 FIGURE 5-2 HC-L PUMP ASSEMBLY...5-4 FIGURE 5-3 HC-L LIFTING FRAME ASSEMBLY... 5-6 FIGURE 5-4 HC-L ENCLOSURE ASSEMBLY...5-8 FIGURE 5-5 HC-L PLATFORM ASSEMBLY...5-10 FIGURE 5-6 HC-L CARRIAGE ASSEMBLY, SHEET 1...5-12 FIGURE 5-7 HC-L CARRIAGE ASSEMBLY, SHEET 2...5-13 FIGURE 5-8 HC-L POWER ROLLSTOP ASSEMBLY, RIGHT SIDE...5-16 FIGURE 5-9 HC-L ROLLSTOP LATCH, LEFT SIDE...5-18 FIGURE 5-10 HC-L BRIDGEPLATE ASSEMBLY...5-20 FIGURE 5-11 HC-L MOTOR ASSEMBLY...5-22 FIGURE 5-12 HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY...5-24 FIGURE 5-13 HC-L CARRIAGE LOCK ASSEMBLY...5-26 APPENDIX 1 LIFT SPECIFICATIONS...5-28 32DF9D02.B 5-1
* PUMP TERMINAL BLOCK I.D. (26248) HC-L Series Transit Use Wheelchair Lift Operating Instructions WARNING 1) Improper use of this lift can result in personal injury. Users must read and follow operating instructions in the Service/Owner Manual. Additional copies of the Service/Owner Manual are available from: RICON CORPORATION 7900 NELSON ROAD, PANORAMA CITY, CA 91402 (800) 322-2884 or (818) 267-3000 2) Do not exceed rated load capacity of 660 pounds (300 Kg). 3) Prior to use, inspect wheelchair lift for proper function, required maintenance, or damage. If a problem exists, do not use lift and contact an authorized Ricon dealer for repair. 4) This lift designed for use by wheelchair and standee occupants only. Ricon Corporation disclaims liability for damage or personal injury resulting from modification of the lift, lack of maintenance or repair, negligence, abuse, or failure to follow lift operating instructions. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). CAUTION Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. LIFT OPERATING INSTRUCTIONS (20543) RESTRAINT BELT CAUTION (26155) HANDRAIL UNFOLDING INSTRUCTIONS (19521) WARNING IMPROPER USE (26217) CORPORATION mfg. date: Made in U.S.A. OIL LEVEL WARNING (32-10-154) LOWER PART OF SERIAL NUMBER DECAL CORPORATION mfg. date: Made in U.S.A. UPPER PART OF SERIAL NUMBER DECAL (ONLY RICON REPLACEABLE) RICON LOGO (32-10-158) DECAL AFFIXED INSIDE PUMP BOX RICON LOGO (32-10-158) MAXIMUM LOAD (26213) ROLLSTOP MANUAL OPERATION (15526) MANUAL LIFT OPERATION (20544) FIGURE 5-1: HC-L DECAL LOCATIONS AND PART NUMBERS 5-2 32DF9D02.B
-This page intentionally left blank- 32DF9D02.B 5-3
5-4 FIGURE 5-2: HC-L PUMP ASSEMBLY 32DF9D02.B
FIGURE 5-2: HC-L PUMP ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 PUMP ASSY, 1.8 KPSI, 24V, W/LARGE RESERVOIR 1 19275 2 HOSE ASSY, HYD, 11 X ¼ JIC X ¼ JIC 1 F9-0333 3 HYDRAULIC FITTING, PUMP BOX 1 V2-SH-17 4 PUMP HANDLE, MANUAL 1 V2-SH-111 5 KIT, TOOL CLIP, W/RIVET 2 19557 6 CIRCUIT BREAKER, 30A 1 26510 7 KIT, SOLENOID, 24V, SINGLE POLE 1 20667 8 KIT, SOLENOID, 24V, DOUBLE POLE 1 20669 9 KIT, TERMINAL STRIP, W/DECAL 1 20666 10 BACKUP PUMP ASSY, MANUAL, W/SEAL KIT 1 V2-SH-210 11 SEAL KIT, MANUAL BACK-UP PUMP 1 V2-SH-220 12 KIT, DOWN VALVE, W/TERMINALS 1 22038 13 PLUG, BREATHER, RESERVOIR 1 V2-SH-106 14 PUMP, FRAME GND, 62 GR, NS, 24V, LRG RES 1 18272 15 HOUSING, PUMP ASSY 1 20991 16 LOCK, SCREWDRIVER KEYED 1 19654 17 TAB, LOCK 1 19676 18 STRAIN RELIEF 1 26284 32DF9D02.B 5-5
5-6 FIGURE 5-3: HC-L LIFTING FRAME ASSEMBLY 32DF9D02.B
FIGURE 5-3: HC-L LIFTING FRAME ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ROLLER, 1.25ODX.75W, W/GREASE FITTING & HDWR 2 20694 2 BRACKET, ACTUATOR ROD, RIGHT HAND 1 20531 3 BRACKET, ACTUATOR ROD, LEFT HAND 1 20532 4 BUSHING,.75IDX.75W, BAG OF 10 4 20697 5 PIN, PIVOT,.75x3.25 2 19270 6 KIT, TRUNNION, W/HDWR 2 22018 7 KIT, LOWER ARM, W/HDWR 2 22019 8 KIT, BRIDGEPLATE ACTUATOR, W/ROD END & HDWR 2 22020 9 ROD END, M10x14mm, M10-1.5 2 19253 32DF9D02.B 5-7
5-8 FIGURE 5-4: HC-L ENCLOSURE ASSEMBLY 32DF9D02.B
FIGURE 5-4: HC-L ENCLOSURE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 CHAIN, CARRIAGE DRIVE 1 20513 2 SPRING, COMP,.60ODX1.5 1 15263 3 SCREW, SSC, M10X12MM, M8-1.25X3M 4 15262 4 CHAIN TRACK 1 15227 5 PLATE, SPROCKET SUPPORT, FRONT 1 15218 6 KIT, SPROCKET, #40, 14T, W/HDWR 2 22013 7 GUIDE, RAIL 2 18255 8 PLATE, SPROCKET SUPPORT, REAR 1 18247 9 CARRIAGE STOP, FRONT 2 18295 10 CARRIAGE STOP, REAR 2 18256 11 CLAMP, HARNESS 2 15234 12 BUSHING,.50IDX.50W, BAG OF 10 2 22014 13 SPACER, GUIDE RAIL, BAG OF 10 18 22039 32DF9D02.B 5-9
SEE POWER ROLLSTOP ASSY. LH, FOR DETAIL SEE POWER ROLLSTOP ASSY. RH, FOR DETAIL FIGURE 5-5: HC-L PLATFORM ASSEMBLY 5-10 32DF9D02.B
FIGURE 5-5: HC-L PLATFORM ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ROLLSTOP ASSY, W/SAFETREAD 1 22009 2 KIT, ROLLSTOP PIVOT, W/HDWR 1 22010 3 STIFFENER, PLATFORM, FRONT 2 15252 4 COVER, SIDE, ROLLSTOP LATCH 1 15493 5 KIT, HANDRAIL, HC-L002 1 22011 6 KIT, SAFETY BELT, W/RETRACTOR 1 20617 7 BRACKET, HANDRAIL PIVOT, HC-L002 2 15467 8 PLATE, HANDRAIL LATCH STRIKER 2 F9-0256 9 BRACKET, HANDRAIL PIVOT, HC-L003 2 15468 10 STIRRUP, BRIDGEPLATE, HC-L002 1 20541 11 STIFFENER, PLATFORM, REAR 1 15283 12 PLATFORM, 32.25 X 48, W/SAFETREADS 1 22012 13 ROD, BRIDGEPLATE ACTUATOR 1 15438 14 ROLLER, BRIDGEPLATE ACTUATOR 2 UV-PF-842 15 STIRRUP, BRIDGEPLATE, HC-L003 1 20540 16 ROD, STIRRUP 1 15440 17 BUSHING, BRIDGEPLATE 2 F9-0397 18 BUSHING, STIRRUP PIVOT 2 15448 19 KIT, HANDRAIL, HC-L003 1 22016 20 KIT, BUCKLE ASSY, W/SW & HDWR 1 22017 21 KIT, KNOB, W/ROLLPIN 1 20616 22 KIT, LATCH ASSY 2 20627 23 DEFLECTOR, SIDE COVER 2 15492 24 COVER, SIDE, ROLLSTOP ACTUATOR 1 15490 25 STIFFENER, PLATFORM, MIDDLE 2 15254 26 PIN, PIVOT,.75X3.25 2 19270 27 PIN, PIVOT,.75X4.25 2 19271 32DF9D02.B 5-11
FIGURE 5-6: CARRIAGE ASSEMBLY, SHEET 1 5-12 32DF9D02.B
32DF9D02.B 5-13 FIGURE 5-7: CARRIAGE ASSEMBLY, SHEET 2
FIGURES 5-6 and 5-7: HC-L CARRIAGE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HYDRAULIC CYLINDER ASSY, W/O POTENTIOMETER, HC-L002 1 20931 HYDRAULIC CYLINDER ASSY, W/O POTENTIOMETER, HC-L003 1 20928 2 HYDRAULIC CYLINDER ASSY, W/ POTENTIOMETER, HC-L002 1 22206 HYDRAULIC CYLINDER ASSY, W/ POTENTIOMETER, HC-L003 1 22212 3 MOTOR ASSEMBLY, CARRIAGE DRIVE, HC-L002 1 19231 MOTOR ASSEMBLY, CARRIAGE DRIVE, HC-L003 1 19298 4 CHAIN, PRIMARY, CARRIAGE MOTOR 1 20500 5 CYCLE COUNTER 1 19037 6 BEARING, BALL,.5O ID, 1.125OD 2 20621 7 HYDRAULIC HOSE, SYNFLEX, 7.25 2 20515 8 PIVOT, HYDRAULIC CYLINDER 2 F8-0009 9 DRIVE SHAFT, W/SPROCKET 1 15482 10 KIT, SPROCKET, 22T, #40, W/PIN 1 22015 11 COVER, CARRIAGE 1 19292 12 BRACKET, MOUNTING, COVER 1 19289 13 HARNESS, CARRIAGE, W/PRESSURE SWITCH 1 18078 14 HARNESS, LIFTING FRAME 1 17883 15 HARNESS, PUMP-PENDANT, W/HYDRAULIC HOSE, HC-L002 1 21091 HARNESS, PUMP-PENDANT, W/HYDRAULIC HOSE, HC-L003 1 17882 16 CONTROLLER, 24V, HC-L002 1 20944 CONTROLLER, 24V, HC-L003 1 18113 17 PIVOT, HYDRAULIC CYLINDER, ¼ NPT 2 F8-0008 18 ADAPTOR, PRESSURE SWITCH 1 17702 19 STOW SWITCH ASSY 1 19282 20 KIT, ROLLER, 1.25OD X.75W, W/GREASE FITTING & HDWR 4 22029 21 KIT, SHOCK ABSORBER, W/HDWR 4 22033 22 BEARING, DU,.75IDX.50W, 4 25380 23 KIT, ROLLER, 1.75OD, W/GREASE FITTING & HDWR 4 22034 24 BEARING, DU, 1.00IDX.50W, BAG OF TEN 8 19579 25 PIN, PIVOT,.75X3.25 2 19270 26 PIN, PIVOT, 1.00X4.25 2 20552 27* DUST CAP, PROGRAMMING CONNECTOR 1 25955 * item not shown. 5-14 32DF9D02.B
-This page intentionally left blank- 32DF9D02.B 5-15
FIGURE 5-8: HC-L POWER ROLLSTOP (PRS) RIGHT SIDE 5-16 32DF9D02.B
FIGURE 5-8: HC-L POWER ROLLSTOP (PRS) - RIGHT SIDE REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 GEAR, W/INDICATOR, PRS 1 F9-0452 2 KIT, GEARMOTOR MOUNTING PLATE 1 20611 3 KIT, GEAR MOTOR, 24V W/HDWR 1 20612 4 SCREW, SSC,.31 X.25, M6-1.0X7.9MM 1 15285 5 KIT, MANUAL RELEASE LEVER, W/HDWR 1 22030 6 KIT, LINK, ADJUSTABLE, W/HDWR 1 22031 7 KIT, COMPENSATOR LINKAGE, W/HDWR 1 22032 8 BUSHING, COMPENSATOR LINKAGE, PRS 2 UV-PF-883 9 SCREW, SSC,.31 X.25 M6-1.0X11MM 2 15286 10 SCREW, CARRIAGE, M8-1.25 X 20MM, BAG OF TEN 2 22035 11 BUMPER, RUBBER, BAG OF TEN 1 20653 12 CAP, RED VINYL, W/ARROW, BAG OF TEN 1 22036. 32DF9D02.B 5-17
FIGURE 5-9: ROLLSTOP LATCH LEFT SIDE 5-18 32DF9D02.B
FIGURE 5-9: ROLLSTOP LATCH - LEFT SIDE REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HARNESS, W/ROLLSTOP SWITCH & GROUND SWITCH 1 UV-ES-221 2 LATCH, ROLLSTOP 1 15297 3 SPRING, TORSION, ROLLSTOP LATCH 1 UV-SP-002 4 BRACKET, ROLLSTOP SWITCH 1 UV-PF-911 5 BUMPER, RUBBER, BAG OF 10 1 20653 6 SCREW, CARRIAGE, M8-1.25 X 20MM, BAG OF 10 2 22035 7 SCREW, SHOULDER, LATCH 1 15418 32DF9D02.B 5-19
FIGURE 5-10: HC-L BRIDGEPLATE ASSEMBLY 5-20 32DF9D02.B
FIGURE 5-10: HC-L BRIDGEPLATE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO 1 SLIDER, BRIDGEPLATE 1 20559 2 SPRING, EXTENSION, BRIDGEPLATE ASSIST 2 20557 3 SAFETREAD, 25.5X12, GREY 1 25661 4 SAFETREAD, 25.5X3, GREY 1 25664 5 RIVET, 3/16, BAG OF 10 7 22021 6 RIVET, 1/8X1/2, BAG OF 10 9 14439 7 SKID, BRIDGEPLATE, BAG OF 10 3 20643 8 KIT, BRIDGEPLATE COVER, W/SAFETREAD 1 22024 9 KIT, BRIDGEPLATE PIVOT LINK, W/HARDWARE, RIGHT SIDE 1 22025 10 KIT, BRIDGEPLATE PIVOT LINK, W/HARDWARE, LEFT SIDE 1 22026 11 KIT, FRAME, BRIDGEPLATE 1 22062 32DF9D02.B 5-21
5-22 FIGURE 5-11: HC-L CARRIAGE DRIVE MOTOR ASSEMBLY 32DF9D02.B
FIGURE 5-11: HC-L CARRIAGE DRIVE MOTOR ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ADJUSTMENT SCREW, DRIVE MOTOR 1 22027 2 GEAR MOTOR ASSEMBLY 1 UV-DS-207 3 KIT, SPROCKET, 8T, #40, W/PIN 1 22028 32DF9D02.B 5-23
5-24 FIGURE 5-12: HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY 32DF9D02.B
FIGURE 5-12: HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HANDLE, CARRIAGE RELEASE, HC-L003 1 19286 HANDLE, CARRIAGE RELEASE, HC-L002 1 19223 2 KIT, PIVOT PIN, TRIGGER 1 22008 3 SCREW, SHOULDER, M10X20MM, M8-1.25X13M 1 19225 4 SCREW, SHOULDER, M8X10MM, M6-1.0X11MM 1 19222 5 BRACKET, CARRIAGE RELEASE 1 20562 6 CABLE ASSY, CARRIAGE RELEASE 1 20958 7 SPRING, TORSION, TRIGGER 1 16030 8 TRIGGER, CARRIAGE RELEASE 1 19243 9 PENDANT ASSEMBLY 1 F9-0372 10 MOUNTING BRACKET, WALL, PENDANT 1 V2-ES-98 32DF9D02.B 5-25
FIGURE 5-13: HC-L CARRIAGE LOCK ASSEMBLY 5-26 32DF9D02.B
FIGURE 5-13: HC-L CARRIAGE LOCK ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 GEAR, CARRIAGE LOCK, W/SHAFT 1 15434 2 KIT, SPROCKET, 13T, #40, W/PIN 1 20699 3 CABLE ASSEMBLY, CARRIAGE LOCK, HC-L002 1 20957 CABLE ASSEMBLY, CARRIAGE LOCK, HC-L003 1 20959 4 PULLEY, W-BEARING 1 25374 5 SPRING, COMP,.41ODX2.3L 1 192326 7 KIT, CLEVIS, W/PIN & CLIP 1 22005 8 KIT, PIN, W/CLIP 1 22040 9 SWITCH ASSY, W-PLUNGER & BRACKET 1 15767 32DF9D02.B 5-27
APPENDIX 1 LIFT SPECIFICATIONS SPACEPRO (HC-L SERIES) MOTOR COACH WHEELCHAIR AND STANDEE LIFT Power: Platform up... electro-hydraulic Platform down... gravity Pump rating:...1800psi @ 24 VDC Hydraulic cylinders... 2ea, 3.0, single acting Rated load capacity...660 lbs Manual backup up...hand pump Manual backup down...pressure release valve Lift Weight... approx. 900 lbs D B A C E F K G M N J I H DIMENSIONS inches Models A B C D E F G HC-L 002 Floor to Travel Travel Arm Enclosure Enclosure Enclosure HC-L 003 ground travel above below length height width length HC-L 004 63.6 36.1 27.6 54.8 9.4 48.1 94.0 H I J K M N Usable platform length Usable platform width Clear entry width Traveling frame width Handrail height Bridgeplate height 48.0 30.0 36.3 43.0 33.0 19.8 5-28 32DF9D02.B