TOP DRIVE SYSTEMS H E L P I N G O U R C U S T O M E R S A C H I E V E S U P E R I O R R E S U L T S
Over the last 35 years, Canrig has become one of the world s leading suppliers of top drive drilling systems for the oil and gas industry with over 14 units delivered in the market. The company manufactures, markets and services a full range of critically engineered, portable and fixed top drive systems for most land and offshore rigs. This includes top drives in every size and configuration to meet any drilling application whether marine, desert, jungle or arctic environments. Canrig top drives are engineered and manufactured to API 8-C standards and carry the API monogram, setting the standard for safety, reliability and efficiency. Superbly engineered products and unparalleled service have moved the company to the forefront of the top drive drilling industry.
SYSTEM CONFIGURATIONS LAND FEATURES AND BENEFITS PORTABLE SYSTEMS Exclusive folding torque guide for fastest, safest rig-up Independent VFD house can easily be connected to the rig power source Optional engine-generator system for mechanical or underpowered rigs Land configuration skied with Top Drive Support Unit (TDSU), Grasshopper, cable tray and additional spare parts storage Complete system transports in two selfcontained loads Each top drive is equipped with premium features that deliver both safety and reliability. These features make the Canrig top drive the only one of its kind in the industry and create a system that ensures maximum efficiency. FEATURES DESCRIPTION BENEFITS FLOATING QUILL INTEGRATED SWIVEL & COUNTERBALANCE SYSTEM The industry exclusive floating quill allows for soft stabbing and passive thread compensation without external systems. The integral swivel and counterbalance system eliminates the need for a swivel and hook. It allows for easy connection to the traveling block with no external counterbalance system required. Simplifies driller s task during connections Shorter connection times and improved thread life Simplified quill replacement Reduces installation time and does not require expensive modification to the travelling block. No moving parts reduce maintenance & repair cost INTEGRATED SYSTEMS Integrated and stand-alone VFD options HYDRAULIC BOOST The hydraulic torque boost provides additional make-up or break-out torque when combined with the motor torque. Provides up to 5% more torque when needed Continuous rotation up to 5 All electric and hydraulic controls can be fully integrated into the rig s master control system Torque can be reacted through mast legs, eliminating the need for torque guide Top drive can be permanently fixed into the mast eliminating the need for removal during transport Multiple console options POLYMER SLIDE GUIDE RUNNERS PRESSURIZED UPPER SEAL ADVANCED DIAGNOSTICS SYSTEM (ADS) The polymer slide guide runners replace the wheel and bogie systems. The polymer acts as a sound and shock absorber during drilling operations. The pressurized upper seal has redundant sealing with pressurized lube oil to keep out contaminants. Monitors strategic points on the top drive unit and its associated control and power system, making intelligent assessments of malfunctions and reporting possible causes. Reduces noise level Eliminates moving parts for reduced maintenance and repair costs Extends top drive bearing and gear life Reduced maintenance and repair cost Reduces downtime and streamlines troubleshooting Allows for easy shutdown of non-essential functions in case of equipment failure OFFSHORE Fixed torque guide sized with mast or wide flange track Highly adaptable to a variety of torque tracks Retract feature for pipe handling TRAVELING EQUIPMENT ANTI- COLLISION (TAC) SYSTEM ECM The TAC system sounds an alarm and can stop motion whenever contact between certain rig components (traveling equipment and crown, floor, racking board) is about to occur. Using sophisticated sensors, purpose built software and web-based data archiving, ECM monitors top drive conditions. A feature of Canrig s ECM systems is the lube oil sensor which safely monitors oil conditions in real time unlike conventional oil sampling. Improves safety and prevents equipment damage by stopping the travelling equipment before a collision occurs Reduces downtime and costs by allowing for condition based maintenance. Enhances equipment reliability and performance through a customizable tiered escalation and notification system Design includes work platforms for easy, safe access to the top drive Corrosion-resistant coatings and sub assemblies ROCKIT ROCKit is an automated directional steering control system that oscillates drill pipe to reduce friction. Parameters are set on an operator interface terminal and displayed in real time. Increased rate of penetration/sliding efficiency Improves marketability of rig Load capabilities to 125 tons ABS and ATEX certification available REVIT REVit is a proven real-time stick slip mitigation system. Extends top drive life by reducing wear and tear Provides significant savings in drilling time and overall cost Improves marketability of rig
MODEL PERFORMANCE AC TOP DRIVES 417AC 627AC 85AC 1235AC 125AC 1275AC 1575AC LOAD RATING tons tonnes 175 159 175 159 275 249 5 454 35 318 5 454 5 454 75 68 75 68 75 68 OUTPUT POWER (CONTINUOUS) HP kw 4 3 4 3 6 45 8 59 1,15 86 1,15 86 1,15 86 1,15 86 1,15 86 1,5 1,12 GEAR RATIO 12.262:1 14.493:1 9.387:1 6.88:1 5.:1 6.88:1 8.654:1 6.88:1 8.654:1 8.654:1 MAXIMUM CONTINUOUS ft-lb N-m 21,4 29, 25,3 34,3 4,7 4,25 54,6 37,8 51,2 51,4 69,7 65,3 88,6 51,4 69,7 65,3 88,6 75,7 12,7 MAXIMUM SPEED 215 165 225 265 265 265 225 265 225 27 CONNECTION BREAKOUT ft-lb N-m 32, 43,4 36, 48,8 6, 81,3 9, 122, 87,5 118,6 95, 128,8 95, 128,8 95, 128,8 95, 128,8 14, 141, WEIGHT lb kg 15, 6,8 15, 6,8 18, 8,2 29, 13,2 27, 12,2 29, 13,2 32, 15,5 13,6 32, 14,5 35, 15,9 4, CONTINUOUS 8, CONTINUOUS 35, 14.5:1 12.26:1 7, 6, 25, 2, 5, 4, 15, 1, 2, 5, 1, 417AC Capable of fitting into masts as small as 3k lbs, this unit sets the standard for AC top drives installed in small drilling and workover rigs. 85AC A 5-ton unit ideally packaged for value and performance. 4, CONTINUOUS 8, CONTINUOUS 35, 7, 6, 25, 2, 5, 4, 15, 1, 2, 5, 1, 627AC The only 6-HP top drive in the 25-ton market, this unit delivers ft/lbs of continuous drilling torque. 1235AC With its unique performance characteristic, this 1,-HP unit is ideally suited for high-speed applications.
FOOTPRINT DIMENSIONS TD MODEL A B C D 417AC (with 8-ft links) 18' 4" 46" 21.5" 39" 627AC-939 (with 8-ft links) 16' 8" 49" 23.5" 4" 1235AC-5 (with 11-ft links) 2' 54" 26" 48" 85AC-681 (with 11-ft links) 21' 2" 57" 29" 48" 125AC-681 (with 11-ft links) 21' 2" 57" 29" 48" 12, 15, 9, 75, 6, 45, 15, CONTINUOUS 8.6:1 @ 12HP 6.8:1 @ 12HP 125AC-865 (with 11-ft links) 22' 4" 57" 29" 48" 1275AC-681 (with 11-ft links) 21' 2" 57" 29" 48" 1275AC-865 (with 11-ft links) 22' 4" 57" 29" 48" 1575AC-865 (with 11-ft links) 22' 4" 57" 3" 48" 125AC The most powerful 5-ton top drive on the market. 12, 15, 9, CONTINUOUS 8.6:1 6.8:1 75, 6, 45, 15, TOP VIEW 1275AC Developed for deep drilling applications, this unit is equipped with a 4" bore and 7,5 psi pressure rating. 12, CONTINUOUS 15, 9, 75, 6, 45, 15, ISOMETRIC VIEW 1575AC A 75-ton unit optimized for value and performance.
THE NEXT GENERATION OF TOP DRIVE SYSTEMS As one of the world s leading suppliers of top drive systems in the oil and gas industry, Canrig strives to set the standard for safety, reliability and efficiency. These attributes are evident in our new one thousand ton top drive. Canrig s engineers set out to create a top drive with two core design criteria. The goal was to garner 3-percent more performance than the competition and to significantly reduce downtime through component redundancy, quick change capability and over design of critical components. The result is a next generation top drive with the highest torque and speed performance in the industry. INCREASED RELIABILITY Robust Design Redundant Systems (2) water cooled traction motors Dual Lubrication Systems DOWN TIME Modular design: motors, gearbox, pipe handler, back-up wrench and well control valves Quick replacement of modules for maintenance or repairs Reconfigurable splined quill connection can be changed to any size rotary connection Work platforms: safe and easy access to components Induction ring in pipe handler permits more sensors, reduces rotary passages Easily allows planned repairs and maintenance PERFORMANCE Highest torque rating in its class INCORPORATES UNIQUE FOLD-DOWN WORKING PLATFORMS WHICH: Are safer than using a manrider Give complete access to all components Protect top drive equipment for longer life Reduce the risk of dropped objects
SPECIFICATIONS STATIC HOIST RATING ELEVATOR LOAD PATH QUILL LOAD PATH 1, Tons 1, Tons 99 Tonnes 99 Tonnes PULL DOWN CAPACITY 1 Tons 91 Tonnes API BEARING RATING 1,14 Tons 1,36 Tonnes TD OUTPUT POWER CONTINUOUS (2 MOTORS) 2,7 HP 1,544 kw CONTINUOUS RATING, 2X MOTORS (MAKE-UP LIMIT IS OPERATOR ADJUSTABLE) 125, ft-lb 169,5 Nm MAXIMUM BREAKOUT 175, ft-lb 237, Nm PIPE HANDLER ORIENTATION BACK-UP WRENCH GRIPPER BACK-UP WRENCH GRIPPER MAXIMUM TRAVEL Unlimited, Remote Controlled Up to 11.25 Diameter 6 inch 1,524 mm WATER COURSE DIAMETER 4 inch 11 mm CIRCULATING PRESSURE RATING 7,5 psi 51,7 kpa FLOATING QUILL TRAVEL 8 inch 2 mm LINK COUNTERBALANCE TRAVEL 8 inch 2 mm HEIGHT (UPPER LINK TO ELEVATOR) 3.7 ft 9.3 m WIDTH 1 ft 3 m DEPTH 5.2 ft 1.6 m TOTAL WEIGHT 65 Tons 59 Tonnes 18, 16, 14, 12, 1, 8, 6, 4, 2, CONTINUOUS PERFORMANCE CURVE 1 MODULARITY 1. Water Cooled Motor Modules 2. Core Module 3. Gearbox Module 4. Pipe Handler Module 12 REDUNDANCY 1 11 2 5. Two traction motors 6. Two independent lubrication systems (Main bearing and Gearbox) 7. Dual lubrication pumps and filters 6 FEATURES 3 7 3 8. Reconfigurable splined Quill connection 9 9. Induction ring in Pipe Handler permits more sensors and reduces rotary passages 1. Floating Quill for weight on thread compensation 11. Ability to mechanically decouple the motor without removal 12. Wash pipe with mechanical seal design 1 13. Work platforms for safe and easy access to components 4 4 14. Multiple sensors (i.e. vibration, pressure, and temperature)
174 SALES INFORMATION info@canrig.com RIGLINE 24/7 SUPPORT US & Canada: 866 433 4345 International: +1 281 774 5649 support@rigline247.com CORPORATE HEADQUARTERS 515 West Greens Road Houston, TX 7767 USA Main: +1 281 774 56 www.canrig.com