ABRASIVE BLAST ROOM RECOVERY SYSTEM WITH SCREW CONVEYOR AND BUCKET ELEVATOR GENERAL BROCHURE 2015-12-09 P:\ECOblast\4-MANUELS & PIECES\Francais\ Canablast\RCM12
This sytem is perfect for large sandblast rooms, with unlimited recovery pits lenght or number, associated to a powerful recovery system. Canablast is a leader in its field in design, fabrication and installation of sandblasting rooms. Depending on your surface treatment requirements, we can provide a complete turn-key solution including a new room, or provide the necessary equipment and technical support to guide you in the self manufacturing of your room. This option makes it possible to save substantially on your construction expenses. With minimal to no maintenance required, the Canablast Screw Conveyor System will provide a safe and efficient indoor surface treatment environment, independent of outdoor weather conditions. The result is a safer environment for the operators as well as providing protection against harmful sandblasting dust. The Canablast Screw Conveyor System system feature the safest and most effective process in surface treatment while recycling most popular abrasives such as glass bead, aluminum oxide, steel shot, and steel grit. Manufacturers achieve substantial consumption savings of abrasives (recycling rates of 95% and more can be realized). R.O.I. (RETURN ON INVESTMENT) Recycling abrasives will enable the user to achieve considerable savings in abrasives consumption while protecting the environment from harmful sandblast dust. Steel grit abrasives can be recycled and used up to 100 times compared to only on use with the nonrecyclable media.the non-recyclable sandblasting abrasives are low in cost but they can only be used for one sandblasting cycle. Because of their fragile molecular structure, they deteriorate quickly while generating harmful sandblasting dust and significantly reduce the visibility of the operators. Recyclable Abrasives vs Non-Recyclable Abrasives (consumption @ 4 000 lbs / day) DESCRIPTION SILICA SAND STEEL GRIT SAVINGS $/ DAY lbs. per day 4 000 4 000 --/-- Abrasive (price/lbs) x % ($0.12 x 4000) ($0.75 x 4000) x 5 $ 330.00 breakdown x100 % = $ 480 % = $ 150 Cleaning 4h x $ 25 2h x $ 25 $ 50.00 Abrasive disposal cost $8 / day $0.40 / day $ 7.60 Additional electrical cost (600V - 8A) $0.00 / day $6.00 / day - $ 6.00 Total savings per day : $ 381.60 Please contact one of our specialists in surface treatment. They will be able to analyze your needs and evaluate all the technical and financial benefits associated with our recovery and recycling systems. 12-09-2015 Sandblasting rooms 2
HOW IT WORKS Canablast rooms mechanical recovery systems come complete with enclosure, bucket elevator, airwash abrasive cleaner, media storage hopper and cartridge dust collector, Blast pot and 4 stage air breathing system. Most commonly used for shot blasting or shot peening, our bucket elevator recovery systems can be configured with one or two blast pots, or as a stand-alone unit to use with your existing sand blast pot. Vibrating screen is available as an Option. Canablast bucket elevators can process up to 200 cubic feet per hour of dense and coarse media, such as steel grit and steel shot. Our hopper and bucket elevator recovery systems can be flush mounted for easy loading by placing the bucket elevator and hopper in a small pit. RECYCLABLE ABRASIVES TYPE OF ABRASIVE HARDNESS DURABILITY DENSITY Glass Beads 50-60 Rc (5-7 Mohs) 5-8 cycles 2.6 g/cc SAE Steel Shot 42-65 Rc (6-8 Mohs) 2500-3500 cycles 7.4 g/cc Stainless Steel Shot 20 Rc (work hardens to 60 Rc) 3500-4500 cycles 7.0 g/cc Plastic Media 3-4 Mohs 4-6 cycles 1.5 g/cc Aluminium oxide 50-65 Rc (5-7 Mohs) 25-40 cycles 3.7 g/cc Ultra Soft Shot 3-3.5 Mohs 6000-7000 cycles 7.4 g/cc 12-09-2015 Sandblasting rooms 3
RECOVERY FLOORS : FROM SIMPLE TO SOPHISTICATED Canablast offers recovery floors to meet almost any budget and production requirements. The sweepchute foor below, for instance, delivers the economic and environmental benefits of media recycling at a reasonable cost. The reclaim system is determined by the type of abrasive being used, (screw conveyor vs. vacuum reclaim), your production requirements and budget. Full reclaim floors are more costly but provide continuous automatic recycling of abrasive. Partial reclaims and corner boxes require the operator to sweep the abrasive to the reclaim system. If your parts are to be handled by forklifts, the reclaim system must accommodate heavy floor loading. Canablast s partial floors are available in single screw module, H or U shape designs. If you required a larger work area, the U-shape, which retrieves media from both sides of the room, can be expanded into an H configuration. Likewise, our fully-recovery floors, which eliminate the need for sweeping, can be expanded in modular fashion to handle work pieces of almost any size. Recovery system provides an most economical method for recycling media through the airwash system. Sweep/shovel-chute The economical floor reclaim system. It contains a single screw conveyor usually placed along the back wall of the blast room. This floor design is for low to medium production levels. Single Screw Reclaim 12-09-2015 Sandblasting rooms 4
The Reference in Surface Treatement RECOVERY FLOORS : FROM SIMPLE TO SOPHISTICATED (CONT D) U shaped The U -shaped partial reclaim system adds two longitudinal metered screw conveyors along each side wall of the blast room and positions the cross screw along the back wall of the blast room. The position of the screw conveyors allows the abrasive delivered from the blasting nozzle, which is either blown or rebounded off the work piece, to strike the side and back walls of the blast room and fall into the reclaim system. A U shaped floor design will automatically reclaim 40 to 70% of the blast media. The remaining abrasive on the floor is pushed into the screw conveyors at the end of the work shift. The U shaped floor design is typically used in an inout room configuration where heavy work pieces and/or material handling devices can drive into the room. This is best suited for medium to high production shot blasting or shot peening. H configuration The H shaped partial reclaim system adds two longitudinal metered screw conveyor assemblies along each side wall of the blast room. The position of the screw conveyor assemblies allows the abrasive delivered from the blasting nozzle, which is either blown or rebounded off the work piece, to strike the side walls and fall into the screw conveyors, reclaiming approximately 40 to 70% of the blast media. The remaining abrasive on the floor is pushed into the screw conveyors at the end of the work shift. The screw conveyors are protected from an overload by metering shed plates. The «H»-shaped floor design is typically utilized in a «flow thru» room configuration where heavy work pieces or material handling devices can drive into the room and position the work piece on the steelcovered concrete floor located between the screw conveyors. This floor design is best suited for medium to high production shot blasting or shot peening. 12-09-2015 Sandblasting rooms 5
The Reference in Surface Treatement RECOVERY FLOORS : FROM SIMPLE TO SOPHISTICATED (END) The full-floor reclaim system utilizes multiple screw assemblies to create a fully automatic abrasive reclaim system. 100% of the abrasive that is blasted is automatically reclaimed. The full-floor reclaim design requires that the material handling of the work piece be intricately designed into the configuration of the blast room. Material handling of the work piece includes a work car/ track system, an overhead monorail crane, an overhead bridge crane, or heavy-duty floor grating and support steel sized to allow a forklift to drive onto the reclaim floor. The full-floor reclaim design can be used with any room configuration and is best suited for high-production shot blasting or shot peening. Full-floor Double full-floor 12-09-2015 Sandblasting rooms 6
3-AXIS BLAST MEDIA / BLAST BOOTH LIFTS BL lifts are designed to withstand the harsh environment of grit, sand, and shot blast booths. Featuring sealedcomponents and lift mast along with heavy duty components, the lifts can replace ladders providing increasedsafety and productivity. This design is also used for extended height applications for platform heights up to 27.. Raised platform heights up to 20 with custom heights available Retracted dimension 4-0 Extended dimension 9-0 Operator platform capacity 500# Sealed mast construction Pneumatic/hydraulic power unit Platform 48 wide x 30 deep Operator controls on front rail of platform Hand controls for Y-Axis, Z-Axis, and emergency stop Foot control for X-Axis Base control to raise and lower platform Lift equipped with Filter/Regulator/Lubricator Self-closing/self latching entry gates 1 and 2 axis models available Lift requires a clean, dry air supply of 80 SCFM @ 100 PSI with a 40 F dew point Travel Speeds : X-Axis variable up to 40 FPM Y-Axis 15 FPM Z-Axis 15 FPM Extended reach model : Retracted dimension 4-6 Extended dimension: 13-4 Operator platform capacity: 400# D C B A Minimum booth height A : raised platform height B : Center-line of Upper Rail C : Overall Lift Height D : Minimum Booth Height Lifts 16 + have 80 wide basemodels up to 30 available * Consult factory if booth has angle where wall and ceiling meet. Fully Extended Dimension 9 (Y-Axis) Extended Reach Model 13-4» Fully Extended (Y-Axis) Model A B C D BL-89 8-0 12-11¼ 14-6 15 BL-99 9-0 13-11¼ 15-6 16 BL-109 10-0 14-11¼ 16-6 17 BL-119 11-0 15-11¼ 17-6 18 BL-129 12-0 16-11¼ 18-6 19 BL-139 13-0 17-11¼ 19-6 20 BL-149 14-0 18-11¼ 20-6 21 BL-159 15-0 19-11¼ 21-6 22 BL-169 16-0 20-11¼ 22-6 23 BL-179 17-0 21-11¼ 23-6 24 BL-189 18-0 22-11¼ 24-6 25 BL-199 19-0 23-11¼ 25-6 26 BL-209 20-0 24-11¼ 26-6 27 12-09-2015 Sandblasting rooms 7
OPERATOR S AIR FILTRATION SYSTEM Canablast povide a 4 stages filtration system for operator s breathable air fed hood. System will remove moisture, oil vapors, gaseous hydro carbons, dirt rust scale and other potentially dangerous contaminants to provide clean sorte compressed breathing quality air. The onboard carbon monoxide monitor constantly samples the supplied air for compliance with OSHA standards. To sandblast room dust collector Main air inlet Option : 4 stage filter Pressure vessel 12-09-2015 Sandblasting rooms 8
CHOICES OF PRESSURE VESSEL We have a large range of heavy duty portable and stationary sandblast pots. Model 346 3.5 pi 3 capacity Model 646 6.5 pi 3 capacity Pressure hold system Reduce abrasive consumption Reduce moisture problems Lower air consumption Less mechanical wear Smooth start and stop Model 1046 10 pi 3 capacity 12-09-2015 Sandblasting rooms 9
PRESSURE VESSEL ACCESSORIES BLAST ROOM ELECTRICAL CONTROL PANEL Canablast can supply a prewired main control panel for easy control access to all majors components, with motor overload and emergency stop button. Main Control Panel 12-09-2015 Sandblasting rooms 10
BLASTROOM DUST COLLECTOR A wide selection of models is available, up to 50 000 CFM. Vertical design of the our cartridges provides more efficient pulsing of dust, eliminating uneven dust loading associated with horizontally mounted cartridges. Automatic pulse cartridge cleaner A warning light indicates when the cartridges must be replaced. Simple and safe cartridge replacement system that does not require any tool. 12-09-2015 Sandblasting rooms 11
SAND BLAST ROOM SYSTEMS We offer a wide choice of customized systems to meet your needs. 12-09-2015 Sandblasting rooms 12
SOME EXAMPLES OF SAND BLAST ROOM INTERIORS Full floor Partial recovery floor Triple or dual recovery floor 12-09-2015 Sandblasting rooms 13
SOME EXAMPLES OF SAND BLAST ROOM INTERIORS (CONT D) Roll up doors Storage hopper and pressure vessel 12-09-2015 Sandblasting rooms 14
OUR MAP LOCATION Industriel Blvd. 12-09-2015 Sandblasting rooms 15
WHO WE ARE OUR MISSION Canablast is a leading industrial manufacturer of standard and custom engineered equipment for the surface treatment industry and the solvent recycling industry. MISSION Canablast is dedicated to being an innovative and trusted supplier in the conception, fabrication and distribution of surface treatment equipment and recycling equipment. The success of our mission relies on the following core values : Innovation Integrity Quality MARKETS SERVED The products, technologies and industry expertise of Canablast are used in a wide range of manufacturing and industrial applications, including but not limited to : General Manufacturing & Construction Industrial Equipment Aerospace and Military Shipyards Automotive & Railroads Foundry & Forge Power & Energy Steel Fabrication 4160 Industriel Blvd Laval, Quebec H7L 6H1 Canada Toll free 1 800 361-1185 T 450 963-4400 F 450 963-5122 Info@canablast.com www.canablast.com 2013-07-16