Technical Selector Guide. Monarch

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Transcription:

Technical Selector Guide Monarch

Monarch : Fine Closed Cell Polymeric Bun Products and Evalite Cross Linked Buns Monarch is an established name representing quality and innovation in expanded closed cell rubbers and plastics. Monarch products and Armacell custom capabilities service many industries including transportation, industrial, electronics, footwear, sporting goods, marine, and specialty markets such as orthopedic. Products include primarily sheets of neoprene, EPDM, nitrile rubber, Evalite (ethylene-vinyl acetate), and various blends and specialty products. Engineered Foams from Armacell Partnership, Consistent Quality and Reliable Service. Armacell is the global leader in engineered foams, applying advanced technologies and expertise to create innovative, value-added products for technical insulation and technical foam markets worldwide. It is the same organization that introduced Armaflex in 1953 to a world just starting to focus on environmental issues and energy savings. With globally integrated R&D and 20 manufacturing facilities in 13 countries, including five in the U.S., Armacell has the ability to service markets through continuous innovation and unmatched production capacity. Our U.S. manufacturing plants provide the broadest range of closed cell foam products in the world. Armacell can offer a product or capability for practically any specification and application. Our Spencer, WV plant, which produces our Monarch products, is A2LA certified. This Selector Guide is designed to assist you in choosing the best Monarch expanded rubber and plastic material for your application. Call us to discuss your application or if you require additional information on any of our materials. For information on Ensolite, ArmaSport, and Monarch materials, please contact your Armacell representative or Technical Foams customer service. Other popular Armacell products lines: Ensolite Continuous Closed Cell Foam The Ensolite product line offers a broad range of products based on PVC/NBR, PVC/NBR/CR and CR for applications in the athletic, flotation, industrial, automotive and leisure markets. The continuous cured roll stock provides economies in fabrication. The Ensolite product line also offers a complete range of polymers in standard compression deflection ranges (CR, EPDM, SBR, NBR, PVC/NBR and other blends). ArmaSport Continuous Closed Cell Foam The industry's innovative line of continuous cured products for a variety of sport, athletic and leisure applications, including shock absorptive padding, turf underlayments, special cushioning pads and mats. OleTex Closed Cell, Cross Linked Olefin Foams The OleTex product line offers a broad range of continuous and press cured products, encompassing a wide variety of applications. Major market areas include athletic and automotive, based on the excellent stiffness to weight ratio and its ability to be easily thermoformed (both vacuum and compression) into 3 dimensional parts or configurations. Extruded Profiles EnsoLine Elastomeric & OleCell Polyethylene Armacell is the only North America manufacturer of both elastomeric and polyethylene profiles. OleCell polyethylene and EnsoLine elastomeric products can be shaped in a wide range of configurations for protective packaging, special padding and custom sealing. Products meet special requirements that include ozone resistance, oil resistance and high temperature uses. Advantages of doing business with Armacell: Global Capabilities 20 manufacturing facilities in 13 countries worldwide. Easy Access Always available to service your needs or answer your questions with a single contact. Market Leadership The global leader in both industrial and insulation grade foam and expanded rubber offerings. Commitment to Quality Made to the strictest quality control standards, designed to meet applicable codes and test standards. ISO 9001 registered. Superior Customer Service Best-in-class customer service team with individualized service. Globally Integrated R&D Accelerates the pace of innovations, giving a competitive edge to our business partners.

Monarch Specialty Products Hypalon EPDM Open Cell EPDM DEM* Black 7012 OCG (83006) 3043 PRODUCT NUMBERS Gray 3943 Red 3843 PROPERTY TEST METHOD UNITS Designations/Specifications ASTM D 1056-07 2A2 2A3 SAE J-18 APR 2002 2A2 2A3 ASTM D 6576-07 Type N/A N/A Density ASTM D 1056 lb/ft 3 9 + 3 6 + 2 19 + 2 Compression Deflection (25%) ADTM D 1056 psi 5-9 0-1 9-15 Shore OO Durometer ASTM D 2240 47 + 5 <5 65 + 5 Oven Aged 7 days 158 Change in CD ASTM D 1056 % + 30 + 20 + 30 Tensile Strength Die A ASTM D 412 psi 180 16 150 Elongation Die A ASTM D 412 % 280 120 200 Tear Strength Die C ASTM D 624 lb./in 25 7 20 Water Absorption ASTM D 1056 Wt. % <5 N/A <5 Fluid Immersion ASTM D 1056 Wt. % N/A N/A N/A Ozone Resistance ASTM D 1171 Rating 0 0 0 Service Temperature Low -70-70 -70 High 150 220 220 Intermittent 200 250 250 Compression Set ASTM D 1056 (B2 or B3) % < 35 Excellent < 25 Thermal Conductivity ASTM C177 K Factor 0.30 N/A N/A Combustion Characteristics FMVSS-302 Burn Rate Pass Pass Pass UL94 HF-1 Footwear/Soling Monarch EVA/SBR EVA SBR EVA EVA EVA Aerolite My-T-Lite Sofcrepe Sofstep Solite 50 Thermosole Black 700 180 200 460 340 1790 PRODUCT NUMBER White 705 165 205 465 345 Natural 156 466 PROPERTY TEST METHOD UNITS Designations/Specifications ASTM D 1056-07 SAE J-18 APR 2002 ASTM D 6576-07 Type Density ASTM D 1056 lb/ft 3 25 + 2 10 + 2 17 + 3 20 + 5 22 +3.1 1.10 g/cc Compression Deflection (25%) ADTM D 1056 psi Shore A Durometer ASTM D 2240 74 + 5 35 + 5 35 + 5 50 + 8 52 + 7 90 + 5 Oven Aged 7 days 158 Change in CD ASTM D 1056 % Tensile Strength Die A ASTM D 412 psi 300 280 270 300 300 Elongation Die A ASTM D 412 % 200 150 175 200 200 Tear Strength Die C ASTM D 624 lb./in 100 40 35 80 30 200 Water Absorption ASTM D 1056 Wt. % Fluid Immersion ASTM D 1056 Wt. % Ozone Resistance ASTM D 1171 Rating Service Temperature Low High Compression Set ASTM D 1056 (B2 or B3) % Intermittent Thermal Conductivity ASTM C177 K Factor Combustion Characteristics FMVSS-302 Burn Rate UL94 HF-1 NOTES * DEM = Die Ejection Material Note - Different Units

PRODUCT NUMBER Monarch 2000 Ser Neoprene B Black 2001 2002 2011 2012 2013 Gray 2911 2912 Light Gray PROPERTY TEST METHOD UNITS Designations/Specifications ASTM D 1056-07 2C1 2C2 2A1 2A2 2A3 SAE J-18 APR 2002 2C1 2C2 2A1 2A2 2A3 ASTM D 6576-07 Type A/B, A/B, A/B, Density ASTM D 1056 lb/ft 3 9 + 2 9 + 2 9 + 2 9 + 2 9 + 2 Compression Deflection (25%) ADTM D 1056 psi 2-5 5-9 2-5 5-9 9-13 Shore OO Durometer ASTM D 2240 50 + 5 55 + 5 45 + 5 50 + 5 60 + 5 Oven Aged 7 days 158 Change in CD ASTM D 1056 % + 30 + 30 + 30 + 30 + 30 Tensile Strength Die A ASTM D 412 psi 80 90 75 75 100 Elongation Die A ASTM D 412 % 150 150 150 150 150 Tear Strength Die C ASTM D 624 lb./in 14 14 12 16 12 Water Absorption ASTM D 1056 Wt. % <5 <5 <5 <5 <5 Fluid Immersion ASTM D 1056 Wt. % <250 <250 N/A N/A N/A Ozone Resistance ASTM D 1171 Rating 0 0 0 0 0 Service Temperature Low High Intermittent -40-40 -40-40 -40 150 150 150 150 150 200 200 200 200 200 Compression Set ASTM D 1056 (B2 or B3) % < 25 < 25 20-30 20-30 20-30 Thermal Conductivity ASTM C177 K Factor 0.38 0.38 0.38 0.38 0.38 Combustion Characteristics FMVSS-302 Burn Rate Pass Pass Pass Pass Pass UL94 HF-1 Pass* Pass* Pass Pass Pass* Monarch NBR/PVC Industrial 6 PRODUCT NUMBER Black 6071 6091 6031 6032 601 Gray 6971 6991 Natural 6271 PROPERTY TEST METHOD UNITS Designations/Specifications ASTM D 1056-07 2C1 2C0/2C1 2B1 2B2 2B3 SAE J-18 APR 2002 2C1 2C0/2C1 2B1 2B2 2B3 ASTM D 6576-07 Type Density ASTM D 1056 lb/ft 3 4 + 0.7 4 + 0.7 6 + 2 7 + 2 9 + 2 Compression Deflection (25%) ADTM D 1056 psi 2-5 0-2.25 2-5 5-9 9-13 Shore OO Durometer ASTM D 2240 30 + 5 20 + 10 50 + 5 60 + 5 65 + 5 Oven Aged 7 days 158 Change in CD ASTM D 1056 % + 30 + 30 + 30 + 30 + 30 Tensile Strength Die A ASTM D 412 psi 50 30 80 80 150 Elongation Die A ASTM D 412 % 175 175 150 120 100 Tear Strength Die C ASTM D 624 lb./in 7 6 17 18 30 Water Absorption ASTM D 1056 Wt. % <5 <5 <5 <5 <5 Fluid Immersion ASTM D 1056 Wt. % <250 <250 <100 <100 <100 Ozone Resistance ASTM D 1171 Rating Good Good Good Good Good Service Temperature Low -20-20 -20-20 -20 High 160 160 160 160 160 Intermittent 220 220 220 220 220 Compression Set ASTM D 1056 (B2 or B3) % < 35 < 60 < 25 < 25 < 25 Thermal Conductivity ASTM C177 K Factor 0.25 0.25 0.30 0.30 0.30 Combustion Characteristics FMVSS-302 Burn Rate Pass Pass Pass Pass Pass UL94 HF-1 Pass (6271 listed) Pass* Pass Pass*

ies 3000 Series ased EPDM Based EPDM 2045 2055 2062 2081 3031 3032 3011 3012 3013 3071 3091 3092 3042 3043 3543 Blue Penn DOT 2955 2281 3931 3932 3911 3912 3913 3991 3992 3942 3943 3743 Brick Re Penn DOT Natural 3143 3843 Red Fungus Resistance 2C5 2A5 2C2 2A1 2A1 2A2 2A1 2A2 2A3 2A1 2A1 2A1/2A2 2A2 2A3 2A3 2C5 2A5 2C2 2A1 2A1 2A2 2A1 2A2 2A3 2A1 2A1 2A1/2A2 2A2 2A3 2A3 A/B, Firm A/B, Firm A/B B, 24 + 6 12 + 2 7 + 2 6 + 2 6 + 2 6 + 2 9 + 2 9 + 2 9 + 2 4 + 1 4 + 1 5 + 1 12 + 2 19 + 2 19 + 2 17-25 17-25 5-9 2-5 2-5 5-9 2-5 5-9 9-13 2-5 2-5 4-8 5-9 9-15 9-15 70 + 5 70 + 5 60 + 5 45 + 5 45 + 5 50 + 5 45 + 5 65 + 5 70 + 5 35 + 5 35 + 5 45 + 5 55 + 5 65 + 5 65 + 5 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 150 150 80 100 80 80 100 100 100 40 40 60 75 150 150 175 125 120 200 150 150 150 150 150 200 200 150 125 200 200 35 35 18 20 9.6 9.6 12 12 12 6.8 6.8 6.8 10 20 20 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <150 N/A <100 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 Good 0 0 0 0 0 0 0 0 0 0 0 0-10 -40-40 -40-70 -70-70 -70-70 -70-70 -70-70 -70-70 150 150 150 150 220 220 220 220 220 220 220 220 220 220 220 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 < 25 < 25 < 25 < 35 < 35 < 35 20-30 20-30 20-30 < 40 < 40 < 40 < 25 < 25 < 25 0.30 0.30 0.38 0.38 0.38 0.38 0.38 0.30 0.30 0.30 Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass** Pass** Pass** Pass Pass Pass Pass Pass* Pass* Pass* Pass* Pass* Pass* 000 Series 9000 Series NBR/PVC Impact Resistance General Purpose SBR High Density SBR Sofcrepe Compocrepe 3 6053 9021 9022 9001 9002 9003 9045 200 400 6153 6931 6932 6933 6903 6905 6253 6231 6232 6233 2B2/2B3 2A1 2A2 2A1 2A2 2A3 2A5 2A5 2B2/2B3 2A1 2A2 2A1 2A2 2A3 2A5 2A5 B, B, B, B, B, B, Firm B, Firm 12 + 2 7 + 2 7 + 2 6 + 0.7 10 + 2 12 + 3 6 + 2 6 + 2 9 + 2 9 + 2 9 + 2 12 + 2 17 + 3 22 + 4 7-13 4-8 5-9 8.5-15.5 13-19 20-32 2-5 5-9 2-5 5-9 9-13 17-25 17-25 Over 25 60 + 5 55 + 5 60 + 5 60 + 10 75 + 4 85 + 5 40 + 10 50 + 10 45 + 5 60 + 5 65 + 5 70 + 10 35 + 5 Shore A 52 + 5 Shore A + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 150 80 80 100 200 200 80 80 100 100 100 150 270 330 200 125 120 120 125 150 125 125 175 175 150 125 175 230 24 17 18 20 24 24 9.6 9.6 12 14 18 58 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <50 <100 <100 <100 <50 <50 N/A N/A N/A N/A N/A N/A N/A N/A Good Good Good Good Good Good Poor Poor Poor Poor Poor Poor Poor Poor -20-20 -20-20 -20-20 -40-40 -40-40 -40-40 -40-40 160 160 160 160 160 160 150 150 150 150 150 150 150 150 220 220 220 220 220 220 200 200 200 200 200 200 200 200 < 10 < 25 < 25 < 25 < 25 < 25 < 40 < 35 20-30 20-30 20-30 < 25 < 20 < 20 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.38 0.38 0.38 Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass N/A Pass* Pass* Pass* Pass* Pass* Pass*

4000 Series ECH Epichlorohydrin 8001 8002 8003 4051 4052 4053 4055 5091 5021 5022 5031 5032 5052 501 d 8901 5931 5932 Dark Black 591 UL 50 UL 50 UL UL 508 JMLU2 UL 508 JMLU2 2A1 2A2 2A3 2B1 2B2 2B3 2B5 2A1 2A1 2A2 2A1 2A2 2A2 2A3 2A1 2A2 2A3 2B1 2B2 2B3 2B5 2A1 2A1 2A2 2A1 2A2 2A2 2A3 A/B, A/B, A/B, A/B, Firm A/B, A/B, A/B, 9 + 2 9 + 2 9 + 2 15 + 3 15 + 3 18 + 3 23 + 6 4 + 1 6 + 2 6 + 2 6 + 2 6 + 2 6 + 2 9 + 2 2-15 5-9 9-13 2-5 5-9 9-13 17-25 2-5 2-5 5-9 2-5 5-9 5-9 9-13 45 + 5 53 + 5 65 + 5 40 + 5 60 + 5 60 + 10 75 + 10 42 + 5 45 + 5 50 + 5 45 + 5 50 + 5 50 + 5 60 + + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 55 75 75 120 90 100 150 50 75 100 75 100 100 100 125 150 150 250 175 175 150 125 125 125 125 125 125 150 12 12 12 18 20 20 50 6.8 9.6 9.6 9.6 9.6 9.6 12 <5 <10 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 N/A N/A N/A <50 <50 <50 <50 N/A N/A N/A N/A N/A N/A N/A 0 0 0 0 0 0 0 0 0 0 0 0 0 0-70 -70-70 -40-40 -40-40 -40-40 -40-40 -40-40 -40 220 220 220 300 300 300 300 200 200 200 200 200 200 200 250 250 275 325 325 325 325 250 250 250 250 250 250 250 < 25 < 25 < 25 < 25 < 25 < 25 < 25 < 40 < 40 < 35 < 40 < 35 < 35 20-3 0.38 0.38 0.38 0.30 0.30 0.30 0.30 0.30 0.30 0.38 Pass Pass Pass Pass Pass Pass Pass Pass** Pass** Pass** Pass Pass Pass Pass Pass Pass Pass* Pass# UL 5 JML Type A/B, M 10,000 Series EVA/PE (Evalite ) Flame Resistant 10100 10200 11200 10300 11300 10400 11400 10600 11600 10 10107 10207 11207 10247 10307 11307 10407 11407 10607 11607 10 10106 10206 11206 10306 11306 10406 11406 10606 11606 10 Supersoft Regular Regular Regular Regular So 2 + 0.5 2 + 0.5 2 + 0.5 2.5 + 0.5 3 + 0.5 3 + 0.5 4 + 0.5 4 + 0.7 6 + 1 6 + 1 8 + 2 1-5 2-6 3-7 2-6 3-7 5-9 6-10 7-13 9-15 9-19 14 + 28 + 10 35 + 10 40 + 10 35 + 10 40 + 10 45 + 10 45 + 10 55 + 10 58 + 10 60 + 10 63 + + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 40 50 50 40 55 70 80 80 90 100 110 250 220 200 220 200 200 175 200 20 200 130 8 10 10 10 10 10 16 18 25 25 30 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 0 0 0 0 0 0 0 0 0-100 -100-70 -100-70 -70-70 -70-70 -70-70 160 160 160 160 160 160 160 160 160 160 160 180 180 180 180 180 180 180 180 180 180 180 < 45 < 35 < 35 < 40 < 25 < 25 < 25 < 25 < 25 < 25 < 25 0.25 0.25 0.25 0.25 0.27 0.27 0.3 0.3 0.33 0.33 0.35 Pass Pass (call customer service) Pass Pass Pass Pass Pass

5000 Series EPDM-CR-SBR Blend 3 5011 5012 5071 5072 5073 5054 5055 5003 5045 3 5911 5912 5955 50 UL 50 08 U2 II, ed Fungus Resistance Fungus Resistance Fungus Resistance UL 508 JMLU2 2A1 2A2 2A1 2A2 2A3 2A4 2A5 2A3 2A5 2A1 2A2 2A1 2A2 2A3 2A4 2A5 2A3 2A5 A/B, A/B, A/B, A/B, - A/B, A/B /Firm A/B, Firm Firm 9 + 2 9 + 2 6 + 2 6 + 2 9 + 2 12 + 2 12 + 2 9 + 2 12 + 2 2-5 5-9 2-5 5-9 9-13 13-17 17-25 9-13 17-25 5 45 + 5 50 + 5 45 + 5 50 + 5 60 + 5 70 + 5 70 + 5 60 + 5 70 + 5 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 + 30 100 100 75 100 100 150 150 100 150 150 150 125 125 150 125 125 150 125 12 12 9.6 9.6 18 58 35 18 35 <5 <5 <5 <5 <5 <5 <5 <5 <5 N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 0 0 0 0 0 0 0-40 -40-40 -40-40 -40-40 -40-40 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 0 20-30 20-30 < 40 < 35 20-30 < 25 < 25 20-30 < 25 0.38 0.38 0.30 0.30 0.38 0.38 Pass Pass Pass Pass Pass Pass Pass Pass** Pass** Pass Pass Pass* Pass* Pass* Pass* Pass 800 11800 807 11807 806 11806 ft Regular 8 + 2 5 16 + 5 10 75 + 10 + 30 145 130 22 <10 N/A 0-70 160 180 < 25 0.35 Pass NOTES * Not UL Listed ** Pass @ 3/16 and higher # UL Listed specific thickness. Black only For updates to this document please refer to our website. Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s) to provide accurate information. Information provided as a result of Armacell's own technical analysis and testing is accurate to the extent of our knowledge and ability, using effective standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee that the user will obtain the same results as published in this document. The data and information is provided as a technical service, and the data and information are subject to change without notice.

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