Technical Offer ViscoPro 2100 2015.2 Measure Viscosity and Temperature on line for continuous process improvement Advantages: Long and stable calibration Vibration and flow rate insensitivity Low maintenance and self-cleaning operation Built-in mixing and sampling Process can go above or below probe range without damage to system ViscoPro 2100 Technical Offer-2015.2 Final.docx 1
Contents 1. System Description... 3 2. Theory of Operation... 4 3. System Configuration... 5 4. Technical Requirements & Specifications... 6 5. Options... 7 6. Spare Parts... 7 7. Consumables... 8 ViscoPro 2100 Technical Offer-2015.2 Final.docx 2
1. System Description The PAC ViscoPro 2100 Transmitter is designed to determine the viscosity of fluids including in a compact, robust and easy-to-install package. The applications for CVI s technology range from Biomedical and Optical Coatings to Petrochemical and Refinery Applications. The compact, robust sensor provides continuous viscosity readings even in extremely difficult environments. The sensor s design makes it insensitive to changes in flow, vibrations, shocks, and significant process disruptions. The results obtained correlate to the ASTM D7483 and ASTM D445 test methods. The fast and reliable measurements allow for precise and continuous adjustment of the process, while maintaining a high correlation to laboratory quality control results. Applications Viscosity is a variable in nearly all fluid dynamic equations. The ViscoPro 2100 specializes in repeatable viscosity measurements in difficult applications such as asphalts, HFO and vacuum residual streams in the Petroleum industry, while also providing the precision measurement in the compact package required for biomedical, optical and specialized coating applications. Additionally, the unique sensor design is the only technology small enough to provide a viscosity measurement in the refrigeration, and engine lubricant industry. Methods Correlates to ASTM D7483 and ASTM D445 ViscoPro 2100 Technical Offer-2015.2 Final.docx 3
2. Theory of Operation The ViscoPro 2100 utilizes a patented sensor technology that sets it apart from other viscometer manufacturers, making it the worldwide leader in small sample viscosity. It uses only one moving part, a piston, driven electromagnetically through fluid in a small measurement chamber. A deflector, positioned over the piston, moves fluid into the measurement chamber, while two coils move the piston back and forth at a constant force. Proprietary circuitry analyzes its two-way travel time to measure absolute viscosity. Every ViscoPro 2100 uses one of these sensors ensuring that every viscometer is the most accurate and reliable it can be. Furthermore, since all wetted parts are stainless steel and the piston is in constant motion, the sampling area is continually scrubbed clean. In addition to the sensor itself, each viscometer includes a built-in temperature detector that senses the actual temperature in the measurement chamber in order to determine a temperature-compensated viscosity (TCV) reading. This increases accuracy under the changing environmental conditions in which the viscometer operates. ViscoPro 2100 Technical Offer-2015.2 Final.docx 4
3. System Configuration Model Code Table xx-xxx-xx-xx-xx-xx Options Feature Code Description 1 Electronics E1 ViscoPro 2100 mounted in DIN enclosure, Remote operation Packaging E2 2 Application Package CV1 CVI Core Firmware CV2 CVI Advanced Firmware Package ViscoPro 2100 mounted in Explosion Proof Packaging 3 Process Temperature LT Low Temperature Sensor, up to 190 C HT High Temperature Sensor, up to 375 C 4 Area Classification A1 ATEX, II 2G Class 1 Zone 1, Ex d IIB+H2, T6-20 C<Ta<60 C A2 NEC, Class 1 Div 1, Group B,C,D, T6-20 C<Ta<60 C A3 IECEX, II 2 G Class 1 Zone 1, Ex d IIB+H2,T6-20 C<Ta<60 C Gb A4 Safe Area A5 CEC, Class 1 Div 1, Group B,C,D, T6-20 C<Ta<60 C 5 Process Connection C1 1.25 NPT connection, SP(C/L) -301 C2 2 Sanitary Connection, SP(C/L) 311 C3 ½ NPT connection, SPC-501* C4 ¼ NPT connection, SP(C/L) 372 C5 13/16 UNEF, SPL-571* C6 SAE Code 61, SPL-392 C7 2 ANSI 150#, CVI-(H/L)**- 393-2-150-(6/10)*** C8 DN50 PN 40, CVI-(H/L)**- 393-50-40-(6/10)*** C9 3 ANSI 300#, CVI-(H/L)**- 393-3-300-(6/10)*** C10 2 ANSI 600#, CVI-(H/L)**- 393-3-300-(6/10)*** C11 2 RTJ 900#, CVI-(H/L)**- 393-2-RTJ-(6/10)*** 6 Viscosity Range 2 0.25-5 cp 3 0.5-10 cp 4 1-20 cp 5 2.5-50 cp 6 5-100 cp 7 10-200 cp 8 25-500 cp 9 50-1,000 cp 10 100-2,000 cp 11 250-5,000 cp 12 500-10,000 cp *SPC-501 and SPL-571 probes limited to 0.5-200 cp (for C3 and C5) **H = High Temperature Sensor, L= Standard Temperature Sensor ***6 = 6 inch sensor body, 10 = 10 inch sensor body Example: ViscoPro 2100 Model E2-CV1-LT-A1-C2-003 ViscoPro 2100 Technical Offer-2015.2 Final.docx 5
4. Technical Requirements & Specifications The ViscoPro 2100 is configured to order. The model code designation indicates the electronics packaging, applications package, probe, area certification, area classification and the viscosity range. The model code has the following format, ViscoPro 2100 Model xx-xxx-xx-xx-xx. Specifications Viscosity Range Accuracy Repeatability Temperature Sensor Input Power Display Electronics Ambient Temperature Range Certifications Analog Output Digital Outputs Maximum Process Temperature rating Maximum Pressure Rating Dimensions Power Alarm Output Weight Wetted Components 0.25-10,000 cp, 11 Ranges in 20:1 spans ASTM D7483 CV1 1.5% of reading CV2 0.5% of reading PT100 24 VDC, all Models Embedded bright OLED Display, Viscosity, Temperature, Temperature Compensated Viscosity, Quality Indicator Up to 60 C E1 Models : Safe Area E2 Models: Class 1 Div 1, Group B,C,D Class 1 Zone 1, AEx d IIB+H2 Class 1 Zone 1, Ex d IIB+H2 cfm, FM, Ex, IECeX, and CE CV1 (2) 4-20mA outputs (500 ohm max loop resistance) CV2 (4) 4-20 ma out CV1 None CV2 RS485 Modbus RTU (Full Duplex) LT Models: Up to 190C HT Models: Up to 375C C1, C2, C3, C4, C5, C6 Up to 1,000 psi C7 up to 200 psi (393-2 ANSI 150#) C8 up to 600 psi (393 DN50 PN40) C9 up to 375 psi (393-3 ANSI 300#) C10 up to 700 psi (393-2 ANSI 600#) C11 up to 1,000 psi (2 RTJ 900#) DIN 3.3 9(h) x 7.1 (w) x 4 (d), 84mm(h) x 180mm(w) x 100mm (d) Ex (w/o sensor) 4.5 (w) x 4.8 (h) x5.7 (d) 24VDC (15W max.) 190mA open collector (3V-50VDC) DIN 3 lb 1.4kg Ex 4 lb 1.8kg Standard 316L/430 Stainless Steel, Other material available upon request ViscoPro 2100 Technical Offer-2015.2 Final.docx 6
5. Options Ordering No. Description 140-0018 DN Rail mount - Power Supply, 100-240VAC to 24VDC, IDEC 60W Class 1 Div 2 803-2100 ViscoPro 2100 Wireless Router Assembly Kit 6. Spare Parts Ordering No. Description Gasket and Seals 602-0001 311 Teflon 2 Gasket 216-0049 372 Viton O-ring 216-0023 Kalrez O-ring (high temperature for 392 sensor) 216-0024 Kalrez O-ring (high temperature for 372 deflector) Pistons 853-3095 0.25-5 cp 430/316 L Stainless Steel 853-3085 0.5-10 cp 430/316 L Stainless Steel 853-3070 1-20 cp 430/316 L Stainless Steel 853-3050 2.5-50 cp 430/316 L Stainless Steel 853-3020 5-100 cp 430/ 316 L Stainless Steel 853-3010 10-200 cp 430/316 L Stainless Steel 853-2940 25-500 cp 430/316 L Stainless Steel 853-2900 50-1,000 cp 430/316 L Stainless Steel 853-2820 100-2,000 cp 430/316 L Stainless Steel 853-2710 250-5,000 cp 430/316 L Stainless Steel 853-2570 500-10,000 cp 430/316 L Stainless Steel Pistons with Alternative Materials of Construction (Contact PAC for determination of part number. Serial Number of system is required.) 300 Series Sensors 853-xxxx 430/316L Stainless Steel 857-xxxx Hastelloy Plated 859-xxxx 316L Stainless Steel Plated 855-xxxx 500 Series Sensors 430 Stainless Steel Connectors 344-0055 10 Pin I/0 Connector 344-0046 9 Pin Sensor Connector 344-0081 11 Pin Analog Connector Cable 840-0008 15 ft Teflon Cable 840-0035 15 ft PVC Cable 496-0001 Teflon Cable (sold by the foot) 496-0005 PVC Cable (sold by the foot) Deflector ViscoPro 2100 Technical Offer-2015.2 Final.docx 7
214-0007 Y-Deflector 214-0013 Block Deflector 213-0002 Cap Deflector for 500 series sensors 213-0003 Plug Deflector for 372 360-0010 Piston Removal Tool 214-0008 Screw 7. Consumables Ordering No. N.4 N.8 N1 N2 S3 S6 N10 S20 N35 S60 N100 S200 S600 N1000 S2000 N4000 S8000 N30000 Description 360-0006 Swabs 360-0005 Lint Free Wipes 360-0013 Transfer pipettes Calibration Fluid ViscoPro 2100 Technical Offer-2015.2 Final.docx 8