Illustrated Parts List ZY05289 March 202
Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM... 4 CLUTCH ASSEMBLY... 5 CLUTCH SERVO ASSEMBLY... 6 FRONT BEARING COVER ASSY.... 7 FRONT CASE ASSY... 8 INPUT SHAFT ASSY... 0 LAYSHAFT ASSY.... LRC ASSEMBLY... 2 MAINSHAFT ASSY.... 4 REAR CASE ASSY.... 6 RETARDER ASSEMBLY... 7 REVERSE IDLER SHAFT... 8 SELECTOR ASSY.... 9 SPEEDO HOUSING FOR RETARDER ASSEMBLY... 20 2
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at http://www.eaton.com/eatoncom/truckeurope/truckeurope/index.htm Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit http://www.eaton.com/eatoncom/truckeurope/truckeurope/index.htm Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - specifies part number of replaced part. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part. 3
Group: AIR SYSTEM 9 2 3 4 0 8 7 2 6 5 TZ0650 AIR SYSTEM 0 U8883587 AIR SYSTEM WITH PPA X8883499 SWIVEL ELBOW X88859 ADAPTOR 2 X888545 NYLON TUBE 6 3 X887756 STRAIGHT ADAPTOR 3/8 - M0 4 X8880846 ELBOW ARTICULATED 5 8876407 CLAMP HOSE 6 GX88805 SCREW SPIRAL 2 M6X6 7 8880633 MOUNTING BRACKET 8 X888538 STRAIGHT ADAPTOR(BSP-TUBE 6) 9 X888009 FILTER REGULATOR 0 GX20357 /8 PIPE PLUG SPECIAL 4
Group: CLUTCH ASSEMBLY CLUTCH ASSEMBLY 0 U8882228 CLUTCH HOUSING ASSY. 0 U8882557 CLUTCH RELEASE LEVER INCLUDES ITEM NO.7, 9 & 0 ASSY 285 BUSHING 4 2 F96002 CLUTCH CROSS SHAFT 3 4759 FITTING GREASE 2 STRAIGHT /8 4 8882202 CLUTCH HOUSING 5 X-6- WOODRUFF KEY 6 8882537 CLUTCH CROSS SHAFT 7 GMX-9- NUT M0X.5 005 8 GX8870278 CUP PLUG 9 8882536 LEVER CLUTCH RELEASE 0 GMX-8- BOLT FLANGE HEAD M0 X 25 086 88757 COVER PLATE 2 GMX-8- SCREW 2 M2X25 HEX FLG HD 088 3 GX20357 /8 PIPE PLUG SPECIAL 4 287 YOKE CLUTCH RELEASE 5 X-7-603 BOLT 2 3/8 HEX HD 5
Group: CLUTCH SERVO ASSEMBLY CLUTCH SERVO ASSEMBLY 0 U8882483 CLUTCH SERVO ASSY. X8882484 CLUTCH SERVO 2 8882457 MOUNTING BRACKET 3 8882458 DISTANCE ELEMENT 4 GMX-8- SCREW HEXAGON 3 M2 X 55-6G 228 FLANGE 5 GMX-8-080 6 GMX-9-0803 SCREW 4 CAP HEAD M8X30 NUT 4 M8 HEX FLG 6
Group: FRONT BEARING COVER ASSY. FRONT BEARING COVER ASSY. 0 U8876476 FRONT BEARING COVER ASSY. X8870760 OIL SEAL 2 8876475 FRONT BEARING COVER 3 GMX-8-089 SCREW 5 M0X25 HEX FLG HD 7
Group: FRONT CASE ASSY FRONT CASE ASSY 0 U8883685 FRONT CASE ASSEMBLY 8883684 FRONT CASE 2 X8877743 O-RING 2. D X.6 DIA 3 GX887297 ROTATION PIN O/D FORK 2 4 GMX-3- WASHER SPRING 2 M8 080 5 GMX-8- SCREW 2 M8X20 08 6 GX88866 PTO PROVISION COVER 7 GMX-8- SCREW 6 M2X25 HEX FLG HD 088 8 X8870542 DOWEL 2 8,0 DIA X 6 9 8877430 OIL TROUGH 0 X8872604 SCREW 2 888245 BUSH FOR MAIN SELECTOR SHAFT 2 887743 OIL TROUGH 3 8874473 SCREW 3 4 GMX-9- NUT 5 M0X.5 005 5 GMX-8- BOLT 3 M0X40 079 5 GMX-8- BOLT 5 M0X58 080 6 GX8870278 CUP PLUG 7 GX8880554 BEARING COVER LAYSHAFT 8 8870590 GASKET 9 GX8870259 DETENT COVER 8
20 GMX-3- WASHER SPRING 2 M8 080 2 GMX-8- SCREW SELF LOCKING 2 M8 X 6 089 22 GMX-8-240 SCREW 4 M2X25 HEX FLG HD 23 X888059 WASHER-FILL/DRAIN FL 2 24 GX887494 MAGNETIC PLUG 2 M24 9
Group: INPUT SHAFT ASSY. INPUT SHAFT ASSY. 0 U8883278 INPUT SHAFT ASSY. 887738 SYNCHRO FLANGE 2 8883277 INPUT SHAFT 3 X8872593 INPUT SHAFT BEARING 4 8877692 SPACER - GRADED 3.0 PACK: U887769 4 8877693 SPACER - GRADED 3.5 PACK: U887769 4 8877694 SPACER - GRADED 3.20 PACK: U887769 4 8877695 SPACER - GRADED 3.25 PACK: U887769 4 8877696 SPACER - GRADED 3.30 PACK: U887769 4 8877697 SPACER - GRADED 3.35 PACK: U887769 4 8877698 SPACER - GRADED 3.40 PACK: U887769 4 8877699 SPACER - GRADED 3.45 PACK: U887769 4 8877700 SPACER - GRADED 3.50 PACK: U887769 4 U887769 SPACER - GRADED PACK 5 X8877706 CIRCLIP 0
Group: LAYSHAFT ASSY. LAYSHAFT ASSY. U888272 LAYSHAFT ASSY. 2 X8875587 BRG. ASSY 2 3 887220 DISTANCE PIECE 4 U8877534 CIRCLIP GRADED PACK 4 X8870370 GR.C/CLIP 40 DIA. X 2.2 4 X887037 GR.C/CLIP 40 DIA. X 2.07 4 X8870372 GR.C/CLIP 40 DIA X 2.02 4 X887536 GR.C/CLIP 40 DIA. X.97 4 X887537 GR.C/CLIP 40 DIA. X.92 4 X887538 GR.C/CLIP 40 DIA. X.87 4 X887539 GR.C/CLIP 40 DIA. X.82 4 X887540 GR.C/CLIP 40 DIA. X.77 5 F8889 SHIM 5 F88892 SHIM 5 F88893 SHIM 5 F88894 SHIM 5 U8877535 SHIM PACK 5 X8882272 SHIM 6 8875879 SPACER
Group: LRC ASSEMBLY LRC ASSEMBLY 0 U8883620 LRC ASSEMBLY U888362 LRC HOUSING 2 X8870542 DOWEL 4 8,0 DIA X 6 3 8879034 DIRT SHIELD 4 X88848 OIL SEAL 5 8883624 SELECTOR SHAFT 6 X8878908 SPRING WASHER FINGER 7 888283 SPACER 8 8883627 LEVER OUTPUT 9 8883626 LEVER INPUT 0 X8879204 INA DETENT 2 X8874450 CIRCLIP 25.DIA 2 8876566 SPRING RETAINER- 2 BOOSTER 3 8880638 SEAL 4 GMX-8- BOLT FLANGE HEAD 2 M0 X 25 086 5 X887378 DOWEL 0,0 DIA X 44 6 GMX-8- SCREW 5 0847 7 8880477 END CAP 8 X8880639 O-RING 9 GX888282 LRC SHAFT- INPUT 20 X887890 CIRCLIP 2 X887894 OIL SEAL 22 8880986 DETENT PLUNGER 23 GX8870259 DETENT COVER 24 8870590 GASKET 25 GMX-8- SCREW 2 0848 26 GX887486 EXPANSION PLUG 27 MX-- SCREW M6 X 0 SKT HD SET 060 28 888369 INTERMEDIATE PLATE LRC 29 GMX-8-079 BOLT 4 M0X40 2
30 GX888336 NEUTRAL SWITCH 3 887098 SPRING-REVERSE DETENT 32 U888228 PPA UNIT 33 8873645 SPRING COMPRESSION 34 GMX-8- SCREW 4 M0X30 HEX FLG HD 09 35 X20420 BREATHER 36 8883563 CROSS GATE HOUSING 37 X88887 BUSH FLANGED 38 8883566 INNER STRIKING LEVER 39 8883565 SHAFT CROSS GATE 40 GMX-9- NUT 2 M0X.5 005 4 8883625 INNER STRIKING FINGER 42 X8883564 BUSH 43 GX88764 OUTER LEVER 2 44 888876 DIRT SHIELD 45 GMX-8-0858 SCREW M8X65 HEX FLG HD 46 8876345 BOOSTER SPRING 3
Group: MAINSHAFT ASSY. MAINSHAFT ASSY. 0 U8883634 MAINSHAFT FOR RETARDER ASSY 8883596 MAINSHAFT FOR RETARDER 2 X8872236 NEEDLE ROLLER BRG. ASSY. 3 888049 GEAR MAINSHAFT 3RD 4 887736 SYNCHRO FLANGE 2 5 887733 SYNCHRO RING 2 6 X8870356 ROLLER 6 7 8870352 PLUNGER 6 8 8870444 SPRING COMPRESSION 6 9 887528 FIXED HUB 3RD/4TH 0 8875374 SLIDING SLEEVE 8876906 GEAR MAINSHAFT 4TH 2 X8872233 NEEDLE ROLLER BRG. ASSY 3 8882868 SLEEVE MAINSHAFT BEARING 4 U8882558 GRADED CIRCLIP PACK 4 X8870534 GR.CIRCLIP 46 DIA. X 2.0 PACK: U8882558 4 X8870535 GR.CIRCLIP 46 DIA. X 2.05 PACK: U8882558 4 X8870536 GR.CIRCLIP 46 DIA. X 2.00 PACK: U8882558 5 X887080 NEEDLE BEARING 6 8880088 GEAR MAINSHAFT 6TH 7 887737 SYNCHRO FLANGE 8 887734 SYNCHRO RING 2 9 887527 FIXED HUB 5TH/6TH 20 8875375 SLIDING SLEEVE 2 U887753 GRADED CIRCLIP PACK 2 X8870370 GR.C/CLIP 40 DIA. X 2.2 2 X887037 GR.C/CLIP 40 DIA. X 2.07 4
2 X8870372 GR.C/CLIP 40 DIA X 2.02 22 X8870305 NEEDLE BRG.ROLLER ASSY 23 X8872236 NEEDLE ROLLER BRG. ASSY. 24 8876904 GEAR MAINSHAFT 2ND 25 U888260 SYNCHRO PACK D.C.ST/2ND 26 U8876620 GRADED CIRCLIP PACK 26 X8876597 CIRCLIP GR.DIA. 65 X 4.5 PACK: U8876620 26 X8876598 CIRCLIP-GR.DIA. 65 X 4.0 PACK: U8876620 26 X8876599 CIRCLIP-GR.DIA. 65 X 4.05 PACK: U8876620 26 X8876600 CIRCLIP-GR.DIA. 65 X 4.00 PACK: U8876620 26 X887660 CIRCLIP-GR.DIA. 65 X 3.95 PACK: U8876620 27 888259 GEAR MAINSHAFT ST 28 X887077 NEEDLE ROLLER BRG. ASSY 29 8876602 HUB FIXED REVERSE 30 U888293 GRADED CIRCLIP PACK 30 X8870378 CIRCLIP-GR.DIA.60 X 2.0 30 X8870379 CIRCLIP-GR.DIA.60 X 2.05 30 X8870380 CIRCLIP-GR.DIA.60 X 2.00 3 X887078 NEEDLE ROLLER BRG. ASSY 32 887203 GEAR MAINSHAFT REVERSE 33 X887797 BRG.M/S OUTPUT INT SPACER 34 8883577 ROTOR TACHOGRAPH 35 8879034 DIRT SHIELD 36 8883582 COUPLING FLANGE 37 GX8870564 MAINSHAFT NUT M33 5
Group: REAR CASE ASSY. REAR CASE ASSY. 0 U8883633 REAR CASE ASSY. 888245 BUSH FOR MAIN SELECTOR SHAFT 2 U8883592 REAR CASE 3 GX8880554 BEARING COVER LAYSHAFT 4 GMX-8-240 SCREW 4 M2X25 HEX FLG HD 5 GX8870278 CUP PLUG 6 GX277532 SWITCH REVERSE / RANGE 7 556850 O-RING 8 X8880496 CORE PLUG 37.DIA 9 X888424 CIRCLIP 0 GX88866 PTO PROVISION COVER GMX-8- SCREW 6 M2X25 HEX FLG HD 088 2 X8870543 DOWEL 2 6,0 DI X 30,5 3 8874473 SCREW 2 4 8883579 PLATE OIL RETENTION 6
Group: RETARDER ASSEMBLY 6 7 2 3 4 5 TZ0659 RETARDER ASSEMBLY 88836 LIFTING EYE 2 2 8883609 BRACKET RETARDER 3 GMX-8- SCREW HEX FLANGE 4 M8X70 806 HEAD 4 X8883629 RETARDER 5 GMX-8- SCREW 2 M2X25 HEX FLG HD 088 6 GMX-8- SCREW 2 05 7 888360 HEAT SHIELD 7
Group: REVERSE IDLER SHAFT 3 2 2 4 5 4 TZ0007 REVERSE IDLER SHAFT 8883246 REVERSE IDLER SHAFT 2 8870343 THRUST WASHER 2 3 8880489 GEAR REVERSE IDLER 4 X8872478 NEEDLE ROLLER BRG 2 5 8872479 SPACER 8
Group: SELECTOR ASSY. SELECTOR ASSY. 0 U8875939 SELECTOR BLOCK INCLUDES 8874755 & X8870277 0 U888229 SELECTOR ASSY. O/D 8882060 SELECTOR SHAFT 2 8876394 SELECTOR KEY 3 8876395 INTERLOCK KEY 4 8875503 FORK REVERSE 5 8882620 FORK ST/2ND 6 888269 FORK 3RD/4TH 7 X8870277 DOWEL 8 887369 SCREW M0X23 HEX HD 9 8874755 SELECTOR BLOCK 0 887778 SELECTOR OVERDRIVE 888826 FORK OVERDRIVE 2 888232 OVERDRIVE SHIFT PAD 2 9
Group: SPEEDO HOUSING FOR RETARDER ASSEMBLY 2 3 2 4 3 5 0 4 5 6 7 8 8 9 TZ066 SPEEDO HOUSING FOR RETARDER ASSEMBLY 0 U8883636 SPEEDO HOUSING FOR RETARDER ASSEMBLY X888358 SPEEDO SENSOR 2 GMX-8- BOLT 4 M2X35 245 3 8883600 SPEEDO HOUSING 4 8883578 SLEEVE 5 X8883584 CIRCLIP 6 X8883602 BEARING 7 8883605 SNAP RING 8 X8883607 OIL SEAL 2 9 8883585 INTERMEDIATE FLANGE 0 GMX-8- SCREW HEX SKT HEAD 6 M2X20 246 GMX-8- BOLT 6 M0X30 03 2 8883606 PIN 3 X8883598 OIL BREATHER PIPE 4 252 HOSE CLAMP 5 GMX-8-088 SCREW M2X25 HEX FLG HD 20
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