Illustrated Parts List Y06259 JUNE 203
CONTENTS HOW TO USE THE ILLUSTRATED S LIST 3 FRONT BEARING COVER ASSEBLY 4 FRONT CASE ASSEBLY 5 INPUT SHAFT ASSEBLY 7 INTEREDIATE CASE ASSEBLY 8 LAYSHAFT ASSEBLY 9 LRC ASSEBLY 0 AINSHAFT ASSEBLY 2 PLANET GEAR SPINDLE ASSEBLY 4 RANGE ASSEBLY 5 RANGE CONTROL ASSEBLY 6 REAR CASE ASSEBLY 7 REVERSE IDLER SHAFT 9 SELECTOR ASSEBLY 20 2
HOW TO USE THE ILLUSTRATED S LIST THE INFORATION CONTAINED IN THIS DOCUENT IS SUBJECT TO FREQUENT UPDATES THEREFORE, FOR THE LATEST INFORATION AVAILABLE, PLEASE VISIT THE INTERACTIVE ELECTRONIC S CATALOG AT HTTP://WWWEATONCO/EATONCO/TRUCKEUROPE/TRUCKEUROPE/INDEXHT ODEL DESIGNATION OR NOENCLATURE FOR INFORATION REGARDING ODEL DESIGNATION AND NOENCLATURE, VISIT HTTP://WWWEATONCO/EATONCO/TRUCKEUROPE/TRUCKEUROPE/INDEXHT KITS AND ASSEBLIES (K/A'S) KITS AND ASSEBLIES CONTAIN GROUPS OF INDIVIDUAL OR ASSEBLED S DEVELOPED FOR OPTIAL REPLACEENT OR REPAIR OF A SERVICE PROBLE KITS AND ASSEBLIES ARE SHOWN WITH APPLICABLE S GROUPINGS IN THE S LISTINGS IDENTIFYING KITS AND ASSEBLIES A- NUBERS BEGINNING WITH THE LETTER 'A' ARE PRE-ASSEBLED PRODUCTION ASSEBLIES K- NUBERS BEGINNING WITH THE LETTER 'K' ARE KITS THAT ARE NOT ASSEBLED T - NUBERS BEGINNING WITH THE LETTER 'T' ARE KITS THAT ARE NOT ASSEBLED S- NUBERS BEGINNING WITH THE LETTER 'S' ARE PRE-ASSEBLED SERVICE ASSEBLIES NOTE: SOE PRODUCTION ASSEBLIES DO NOT BEGIN WITH A LETTER PREFIX (IDRANGE ONLY) ILLUSTRATIONS ILLUSTRATIONS SHOW S IN ASSEBLY GROUPS NUBERS ON ILLUSTRATIONS CORRESPOND WITH S LISTINGS ON PAGES ADJACENT TO THE ILLUSTRATION ARE INCLUDED ON ILLUSTRATIONS WHERE ADDITIONAL INFORATION IS S LISTING S LISTINGS ARE DEFINED BY S GROUPINGS AND ARE BROKEN DOWN BY SERVICE ASSEBLIES S LISTINGS IDENTIFY A FOR SERVICING WITH THE FOLLOWING CATEGORIES NUBER - CORRESPONDING WITH NUBERS ON ILLLUSTRATIONS FOR IDENTIFICATION - INDENTIFIES AS IT IS AVAILABLE FOR SERVICE DESCRIPTION - SPECIFIES NAE OR DESCRIPTION REPLACED - SPECIFIES NUBER OF REPLACED QUANTITY - QUANTITY REQUIRED FOR ASSEBLY - DEFINES UNIQUE CHARACTERISTICS OR REQUIREENTS KITS/ASSY'S WHERE USED - INDICATES KITS OR ASSEBLIES THAT CONTAIN A ICULAR 3
GROUP: FRONT BEARING COVER ASSEBLY FRONT BEARING COVER ASSEBLY 0 U887266 FRONT COVER ASSEBLY X8870760 OIL SEAL 2 8872600 FRONT BEARING COVER 3 DX-3- WASHER SPRING 5 0 00 4 DX-8- SCREW 5 0 X 25 HEX HD 002 4
GROUP: FRONT CASE ASSEBLY FRONT CASE ASSEBLY 0 U8875958 FRONT CASE ASSY 8875929 FRONT CASE 2 200544 PTO COVER 3 DX-3- WASHER SPRING 6 0 00 4 DX-8- SCREW 6 0 X 20 HEX HD 00 5 X-8-079 BOLT 4 0X40 6 X-9-005 NUT 4 0X5 7 X-8-080 SCREW 4 0-58 FLG HD 8 8880066 BEARING COVER LAYSHAFT 9 DX-3- SPRING WASHER 4 2 20 0 DX-8- SCREW 4 2 X 25 HEX HD 209 887393 STUD 0 2X75 LONG 8874699 STUD 2 2X65 2 X-9-204 NUT 0 2 3 8870278 CUP PLUG 4 8873654 PLUNGER-NEUTRAL 5 887098 SPRING COPRESSION 6 8870590 GASKET 7 D8870259 DETENT COVER 8 DX-3- WASHER SPRING 2 8 080 9 DX-8- SCREW 2 8 X 4 HEX HD 5
080 20 D2085 LIFTING EYE 2 DX245 WASHER 4 0 22 DX-3- WASHER SPRING 4 0 00 23 DX-8- SCREW 4 0 X 35 HEX HD 003 24 X8870542 DOWEL 2 8,0 DIA X 6 25 888245 BUSH FOR AIN SELECTOR SHAFT 6
GROUP: INPUT SHAFT ASSEBLY INPUT SHAFT ASSEBLY 0 U8877703 BEARING KIT INPUT INCLUDES U887769, X8872593 & X8877706 SHAFT 0 U888043 INPUT SHAFT ASSEBLY 8877854 INPUT SHAFT 2 X8872593 INPUT SHAFT BEARING 3 8877692 SPACER - GRADED 30 PACK: U887769 3 8877693 SPACER - GRADED 35 PACK: U887769 3 8877694 SPACER - GRADED 320 PACK: U887769 3 8877695 SPACER - GRADED 325 PACK: U887769 3 8877696 SPACER - GRADED 330 PACK: U887769 3 8877697 SPACER - GRADED 335 PACK: U887769 3 8877698 SPACER - GRADED 340 PACK: U887769 3 8877699 SPACER - GRADED 345 PACK: U887769 3 8877700 SPACER - GRADED 350 PACK: U887769 3 U887769 SPACER - GRADED PACK 4 X8877706 CIRCLIP 7
GROUP: INTEREDIATE CASE ASSEBLY INTEREDIATE CASE ASSEBLY 0 T2228 SERVICE KIT OIL INCLUDES 887635, GX8876352 & STRAINER/ WASHER X8880469 0 U8876645 INTEREDIATE CASE ASSY 8876644 INTEREDIATE CASE 2 887646 REVERSE SWITCH 3 556850 O-RING 4 887645 NEUTRAL SWITCH 5 X88707 BALL DIA4 6 GX88792 LIFTING EYE 7 8875267 PIN INTERLOCK 8 887646 REVERSE SWITCH 9 X888475 O-RING (09,5X3,0) 0 U8875469 OIL PUP ASSY X-8-006 BOLT 8 0X30 HEX HD 2 888245 BUSH FOR AIN SELECTOR SHAFT 3 X887377 BUSH 4 X888424 CIRCLIP 5 200544 PTO COVER 6 DX-3- WASHER SPRING 6 0 00 7 DX-8- SCREW 6 0 X 20 HEX HD 00 8 X8880469 WASHER-OIL STRAINER / T2228 DRAIN 9 887635 STRAINER-OIL 20 GX8876352 PLUG OIL STRAINER 2 U8876353 OIL STRAINER ASSY T2228 22 X8870543 DOWEL 2 6,0 DI X 30,5 23 X888059 WASHER-FILL/DRAIN FL 24 DX8874942 OIL FILLER PLUG 25 DX-3-00 WASHER SPRING 8 0 8
GROUP: LAYSHAFT ASSEBLY LAYSHAFT ASSEBLY U8880743 LAYSHAFT ASSY 2 X8875587 BRG ASSY 2 3 U8877534 CIRCLIP GRADED PACK 3 X8870370 GRC/CLIP 40 DIA X 22 3 X887037 GRC/CLIP 40 DIA X 207 3 X8870372 GRC/CLIP 40 DIA X 202 3 X887536 GRC/CLIP 40 DIA X 97 3 X887537 GRC/CLIP 40 DIA X 92 3 X887538 GRC/CLIP 40 DIA X 87 3 X887539 GRC/CLIP 40 DIA X 82 3 X887540 GRC/CLIP 40 DIA X 77 4 F8889 SHI S=0,05, PACK: U8877535 4 F88892 SHI S=0,27, PACK: U8877535 4 F88893 SHI S=0,254, PACK: U8877535 4 F88894 SHI S=0,508, PACK: U8877535 4 U8877535 SHI PACK 4 X8882272 SHI S=,200, PACK: U8877535 5 8875879 SPACER 9
GROUP: LRC ASSEBLY LRC ASSEBLY 0 U88779 LRC ASSEBLY GX-8- BOLT FLANGE HEAD 0X50 086 2 8876046 OUTER LEVER 3 GX-9- NUT 00 4 4975 BOOT 5 F96430 CABLE TIE 6 X88848 OIL SEAL 7 X887377 BUSH 2 8 GX887486 EXPANSION PLUG 9 887545 PLUNGER - DETENT 2 0 8870587 DETENT SPRING 8870590 GASKET 2 GX8870259 DETENT COVER 3 GX-3- WASHER SPRING 2 8 080 4 GX-8- SCREW 2 8X4 080 5 887374 SPRING RETAINING CUP 6 88748 WASHER STOP 7 8872636 SPACER 8 GX-3- SPRING WASHER 0 00 9 8873645 SPRING COPRESSION 20 8872639 SPRING RETAINER BUSH 2 887478 WASHER PLAIN 8 22 GX-8- SCREW 8X25 0803 23 GX-8- SCREW 4 CAP HEAD 8X30 080 24 GX-3- WASHER SPRING 4 8 080 25 887604 END COVER 26 8873734 GASKET 27 8872649 LRC HOUSING 28 F9353 JOINT 29 GX-0-060 WASHER 2 6 0
30 GX-3-0602 3 GX-8- WASHER SPRING 2 6 SCREW 2 6 X 20 0629 32 F96387 RANGE VALVE 33 X20420 BREATHER 34 887784 SHIFT ROD 35 8877657 INNER STRIKING FINGER 36 X887378 DOWEL 0,0 DIA X 44
GROUP: AINSHAFT ASSEBLY AINSHAFT ASSEBLY 0 U888003 AINSHAFT ASSY U8875877 AINSHAFT SUB ASSY 2 X485 DOWEL 5/6 DI X 50 3 X8872233 NEEDLE ROLLER BRG ASSY 4 8872589 GEAR SPACER ST 5 8876948 GEAR AINSHAFT ST 8873895 6 887732 SYNCHRO FLANGE /2/3/4 2 7 887744 SYNCHRO RING 2 8 X8870356 ROLLER 3 9 8870352 PLUNGER 3 0 8870444 SPRING COPRESSION 3 887557 HUB-FIXED, ST/2ND 2 8875377 SLIDING SLEEVE 3 8872582 GEAR AINSHAFT 2ND 4 X8872233 NEEDLE ROLLER BRG ASSY 5 887596 SLEEVE AINSHAFT BEARING 6 U8882558 GRADED CIRCLIP PACK 6 X8870534 GRCIRCLIP 46 DIA X 20 PACK: U8882558 6 X8870535 GRCIRCLIP 46 DIA X 205 PACK: U8882558 6 X8870536 GRCIRCLIP 46 DIA X 200 PACK: U8882558 7 X887080 NEEDLE BEARING 8 8872588 GEAR SPACER 4TH 9 8880740 GEAR AINSHAFT 3RD 20 887732 SYNCHRO FLANGE /2/3/4 2 2 887744 SYNCHRO RING 2 22 X8870356 ROLLER 3 2
23 8870352 PLUNGER 3 24 8870444 SPRING COPRESSION 3 25 8875554 FIXED HUB 3RD/4TH 26 8875377 SLIDING SLEEVE 27 U887753 GRADED CIRCLIP PACK 27 X8870370 GRC/CLIP 40 DIA X 22 27 X887037 GRC/CLIP 40 DIA X 207 27 X8870372 GRC/CLIP 40 DIA X 202 28 X8870305 NEEDLE BRGROLLER ASSY 29 X8872233 NEEDLE ROLLER BRG ASSY 30 8873894 GEAR AINSHAFT CRAWLER 3 887736 SYNCHRO FLANGE 32 887733 SYNCHRO RING 33 X8873994 CIRCLIP SYNCHRO ASSY 34 8875604 FIXED HUB REVERSE/CRAWLER 35 8870444 SPRING COPRESSION 3 36 8870352 PLUNGER 3 37 X8870356 ROLLER 3 38 U8877532 GRADED CIRCLIP PACK 38 X8870378 CIRCLIP-GRDIA60 X 20 38 X8870379 CIRCLIP-GRDIA60 X 205 38 X8870380 CIRCLIP-GRDIA60 X 200 39 8875376 SLIDING SLEEVE 40 887045 SYNCHRO FLANGE REVERSE 4 8872585 GEAR AINSHAFT REVERSE 42 X887078 NEEDLE ROLLER BRG ASSY 43 X887764 BEARING REAR AINSHAFT 44 X8875532 SEALING RING 2 45 887492 OIL UFF 46 8875585 SUN GEAR 47 8880594 RETAINER 48 X8870699 SCREW 6X45 HEX HD 3
GROUP: PLANET GEAR SPINDLE ASSEBLY PLANET GEAR SPINDLE ASSEBLY 0 U8876669 PLANET GEAR SPINDLE COPRISES S -6 ASSY U8882490 OUTPUT SHAFT ASSY 2 X-- SCREW 5 6 X 0 SKT HD SET 060 3 8872682 SPINDLE-PLANET GEAR 5 4 8876893 WASHER 0 5 U8875235 NEEDLE ROLLER BRG 5 ASSY 6 8875586 GEAR PLANET 5 4
GROUP: RANGE ASSEBLY 4 5 6 7 8 9 0 4 3 2 5 0 6 3 2 3 8 7 9 20 2 22 PU046 RANGE ASSEBLY 8877323 SYNCHRO FLANGE 2 X8870342 CIRCLIP 3 8877442 SYNCHRO RING - RANGE 2 4 8872626 HI-LO SHIFT ROD 5 X8878665 DOWEL 6 8883677 HIGH/LOW SHIFT FORK 8872737 7 8872680 ANNULUS 8 X8875296 CIRCLIP 9 887304 SLIDING SLEEVE 0 X887034 CIRCLIP 887588 FIXED HUB 2 8870444 SPRING COPRESSION 9 3 8870352 PLUNGER 9 4 X8870355 ROLLER 9 5 X8870844 BEARING 6 X8870344 CIRCLIP 7 X-8-0806 SCREW CTSK HD 3 6X20 8 8870848 RETAINER 3 9 8875646 REACTION PLATE 20 8877322 SYNCHRO FLANGE 2 X8873993 CIRCLIP 22 8870808 SPACER 5
GROUP: RANGE CONTROL ASSEBLY RANGE CONTROL ASSEBLY 0 U8875987 RANGE CONTROL ASSY 8880659 OUNTING BRACKET 2 GX20357 /8 PIPE PLUG SPECIAL 3 X888009 FILTER REGULATOR 4 GX88805 SCREW SPIRAL 2 6X6 5 X8875566 STRAIGHT ADAPTOR 3 6 X888545 NYLON TUBE 6 3 7 X888544 SWIVEL ELBOW 4 ADAPTOR 45 DEG 8 X8880055 4/2 ECH ACTUATED VALVE 9 GX-3- WASHER SPRING 2 6 0602 0 GX-8- SOCKET HEAD SCREW 2 0634 6
GROUP: REAR CASE ASSEBLY REAR CASE ASSEBLY 0 U8880043 REAR CASE ASSEBLY 8874367 REAR CASING 2 X8875292 O-RING 3 8875293 BUSH 4 X887258 O-RING DIA24,5 5 887579 PISTON RANGE CYLINDER 6 4344 PISTON O RING 7 4345 PISTON O RING 8 GX-9- NUT 6 602 9 X8873008 O-RING 0 8875430 CYLINDER-RANGE DX-8- BOLT 3 0X60 HEX HD 067 2 U33009 ADAPTOR BUSH/OIL SEAL ASSY 3 X888047 WASHER 4 8870588 SPEEDO PINION 5 7992 BUSH 6 DX-8- BOLT 3 0 X 00 HEX HD 02 7 X8870553 NYLOC NUT 39 8 8876459 YOKE END 9 DX-8- BOLT 0 X 00 HEX HD 035 20 X8872722 OIL SEAL 2 887992 REAR COVER 22 X887272 BEARING 23 88799 SPEEDO HOUSING 24 8876083 GEAR SPEEDO DRIVE 9T 25 887639 SPACER TACHO 26 DX-8- BOLT 4 0X60 HEX HD 067 7
26 X-8-080 SCREW 5 0-58 FLG HD 27 X-9-005 NUT 7 0X5 28 X8870543 DOWEL 2 6,0 DI X 30,5 29 4373 DISC AGNET 30 DX245 WASHER 3 0 3 DX-3- WASHER SPRING 3 0 00 8
GROUP: REVERSE IDLER SHAFT 3 2 2 4 5 4 TZ0007 REVERSE IDLER SHAFT 8880069 REVERSE IDLER SHAFT 2 8870343 THRUST WASHER 2 3 887273 GEAR IDLER REVERSE 4 X8872478 NEEDLE ROLLER BRG 2 5 8872479 SPACER 9
GROUP: SELECTOR ASSEBLY SELECTOR ASSEBLY 0 U8872085 SELECTOR BLOCK INCLUDES 8872069 & X8870277 ASSEBLY 0 U8872772 SELECTOR ASSY 887273 SELECTOR KEY 2 8872734 SELECTOR SHAFT 3 8872732 INTERLOCK KEY 4 8872006 FORK CRAWLER/REVERSE 5 8872007 FORK ST/2ND 6 8872069 SELECTOR BLOCK 7 X8870277 DOWEL 8 887369 SCREW 0X23 HEX HD 9 8872634 FORK 3RD/4TH 20
2
22