IMPORTANT MANUAL Do Not Throw Away 030 REPAIR PART'S MANUAL MODEL: 90400350 PB954LT LAWN TRACTOR WARNING: Read this Man ual and follow all Warnings and Safety Instructions. Fail ure to do so can result in serious in jury. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 4905 0.08.08 SR Printed in U.S.A.
SCHEMATIC SCH RED A AMMETER (OPTIONAL) FUSE BATTERY RED SOLENOID STARTER M WHITE WHITE B S M G L A A ATTACHMENT CLUTCH (CLUTCH OFF) CLUTCH/BRAKE (PEDAL UP) GRAY REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) GRAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. /WHITE BLUE BLUE FUEL LINE FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) RED LIGHT SWITCH IGNITION UNIT (OPTIONAL) HOUR METER ORANGE JUNCTION CONNECTOR CHASSIS HARNESS CHARGING SYSTEM OUTPUT 3 AMP DC @ 300 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) V POWER OUTLET (OPTIONAL) SHORTING CONNECTOR LIGHTING SYSTEM OUTPUT 5 AMP AC @ 300 RPM ALTERNATOR DIODE 8 VOLTS AC MIN. @ 300 RPM (CHARGING SYSTEM DISCONNECTED) 4 VOLTS AC MIN. @ 300 RPM (LIGHTS OFF) BROWN IGNITION SWITCH HEADLIGHTS POSITION CIRCUIT OFF M+G+A RUN/OVERRIDE B+A RUN B+A START B+S+A MAKE L+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) 5 4 DASH HARNESS CONNECTOR (MATING SIDE) 3 5 4 WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS
4 4 3 0 9 8 3 5 5 4 408834 Decal Eng. H.P. 3 84 Decal Hood LH 4 40894 Decal Side Panel Logo 5 44 Decal Lwr Dash 053 Decal Warning, Keep Hand Away 434 Decal Replacement Parts 8 458 Decal Fender Warn S/F 9 40 Decal Fender Logo 43 Decal Ins Strg Whl 408948 Decal Fend SD RH 3 408949 Decal Fend SD LH 4 039 Decal V-Belt Schematic 83 Decal Hood RH 0 45005 Decal Bat Dan/Psn - - 93X48 Pad Footrest LH - - 93X48 Pad Footrest RH - - 4343 Manual Operator's (Eng/French) - - 4905 Manual Parts (Eng/French) WHEELS AND TIRES 5,8 4,0 3,9 599 Cap Valve Tire 539 Stem Valve 3 0X Tire F T 5 x 0 - Service 4 59904 Tube Front (Service Item Only) 5 03X4 Rim Asm " front Service 8H Fitting Grease (Front Wheel Only) 9040H Bearing Flange (Front Wheel nly) 8 008X4 Rim Asm 8" Rear Service 9 08X Tire R T 8 x 9.5-8C Service 0 5J Tube Rear (Service Item Only) 045X4 Cap Axle Blk 50 x 00 - - 44334 Sealant, Tire (0 oz. Tube) inch = 5.4 mm 3
ELECTRICAL T0S With V Outlet Option 03 9 30 33 8 59 With Service Minder Option 34 43 4 4 40 4 5 90 9 94 8 55 9 93 4
ELECTRICAL 345 Battery 404 Bolt Hex Hd /4-0 unc x 3/4 8 938 Box Battery 38 Switch Interlock 8359 Harness Socket Light 45J Bulb, Light # 5 5 40 Cable Battery Ga. Red 4.5 558 Fuse 350400 Nut Keps Hex /4-0 unc 8 98885 Cable Ground 8" Rear Battery Blk Ga. 9 40545 Switch Seat 30 93350 Switch Ign 33 4935 Key/Chain 34 0X Switch Light/Reset 40 40098 Harness Ign 4 0408 Screw /4-0 unc x / 4 353 Cover Terminal Red 43 950 Solenoid 55 005 Screw 5/-8 x 3/4 400449 Harness Ign. Chass. 9 54 Socket Asm. Bulb 8 980 Switch Interlock Clutch 90 4005 Cover Terminal 9 95 Harness Pigtail Reverse Switch 93 9540 Screw Plastic 0-4 x.0 94 9834 Modual Reverse ROS inch = 5.4 mm 5
CHASSIS 5 8 08 0 5 4 8 3 5 3 5 5 50 30 3 8 8 9 3 94 59 94 80 35 3 35 3 5 8 89 8 59 38 8 94 8 8 58 89 Chassis-tex_elite-sv-pro r 89 59 83 30
CHASSIS 48 Drawbar Lower 5 983X48 Dash 4 83393X48 Hood 5 83834X599 Lens Grille LH 8 8388 Grille 5 83835X599 Lens Grille RH 3 005 Screw 5/-8 x 3/4 3 448X48 Fender 58 480 Drawbar Upper 8 490508 Screw Thdrol 5/-8 x / 30 4358 Screw #0 x 0.50 3 849 Bumper Hood 38 934X48 Cupholder 50 843 Duct Heat Hood 5 4080 Bracket Pivot 5 9439 Shield Browning/Debris 59 000 Screw Hexwsh Thdrol 3/8- x 3/4 443 Screw Hex Wsh Hi-Lo /4 x / 5 9343 Crossmember 400 Screw 0-4 x 5/8 Wshd Qdrx 958 Bushing Steering 80 940 Chassis 8 930X48 Bushing Mtg. Fender Crgo. 8 9305 Dash Lower 83 48050 Bolt Fin Hex 5/-8 x -/4 8 8389X48 Insert Grille 89 0005 Screw 5/-8 x 3/4 94 3900500 Nut Lock Hex Flange 5/-8 9 40584 Console Asm. Deck Lift 0 83833 Bezel Grille RH 08 8383 Bezel Grille LH 409 Rod Pivot Hood 8 95 Stud Fastener 30 05 Bolt Shoulder 5/-8 35 409 Spacer Fender 3 3930500 Nut center Lock 5/-8 8 0040 Screw /4-0 x 3/8 inch = 5.4 mm
DRIVE 0 5 85 4 4 84 35 5 0 39 0 40 4 34 0 03 88 4 59 5 0 5 8 89 49 5 9 55 8 3 9 4 33 5 3 95 5 5 3 9 8 50 5 90 5 5 5 58 5 93 59 3 drive-tex_d800_fender r 3 05 33 8
DRIVE - - - - - - Transaxle, D800 (Contact Transaxle Manufacture ) 3583X Key Square 5 933 Washer 3/3 x 3/ x Ga. 99 Spring, Brake 90 Rod Shift 3 40954x4 Knob 9455 Spring Brake RTN 9 9 Rod, Brake 33 00000 Ring E 35 9 Rod, Brake, Park 3 49X Washer 5/3 x -/4 x Ga. 4 8883R Cover, Foot Pedal 49 04 Bolt 50 943 Pulley Idler Flat 5 390000 Lock Nut 3/8-5 943 Idler V-Groove 5 445 V-Belt, Drive 3X Pulley Transaxle 4 900 Shaft Asm. Pedal Brake Control 0 935X48 Console 3 4490544 Bolt 5/-8 Gr. 5 4 443 Screw /4 x / 3900500 Nut Lock Hex Flange 5/-8 5 0005 Screw 5/-8 x 3/4 34 40430 Arm Shift 39 45504 Bolt /4-0 unf Gr. 8 w/patch 40 0040400 Washer Lock Hvy Helical /4 4 9090 Washer 9/3 x 3/4 x 0 Ga. 55 00008 Ring Retainer 5 050X Washer Plate Shf 58 9435 Keeper T/A 59 004 Pin Cotter /8 x 3/4 0 9484 Retainer Clip 95403 Spring, Return, Clutch 5 9 Busing Shaft Brake Hand Control 990 Nut Push.5 4055 Latch Brake Parking 0 43430 Keeper Belt Centerspan 0 Bolt 95 Strap Torque LH 4 989 Nut Push 5 9898 Shaft Asm Shift 94 Arm Clevis Rod Shift 8 945 Spring Shift 84 98403X505 Handle Parking Brake 85 00 Bolt 8 943 Spacer Retainer 8 9330 Washer 88 9433 Link Clutch Ground Drive 89 943 Bellcrank Ground Drive 90 9438 Keeper Bellcrank Ground Drive 9 5030 Nut Lock Center /4-8 93 005 Screw 5/-8 x 3/4 95 933 Bracket Brake Rod 0 99589 Link Shift 03 9 Washer /3 x / x Ga. 05 48X Washer 5/3 x -5/8 x Ga. 4038 Retainer Spring Clip Handle 3 408 Idler V- Groove 3 480 Bolt /-4 x Gr. 5 33 4059 Washer Serrated inch = 5.4 mm 9
ENGINE 0 45 84 9 8 9 8 8 5 9 9 3 8 4 9 90 85 9 OPTIONAL EQUIPMENT Spark Arrester engine-bs-cyl-tex_4 0
ENGINE - - - - - - Engine B&S Model No. 3P 335 Muffler 9 9439 Keeper Belt Engine 40540 Pulley Engine 5 40545 Tank Fuel.50 8 95 Cap Asm 0 3X4 Control Throttle/Choke 4358 Screw #0 x 0.50 8 403 Fuel Line 9 380 Spark Arrester Kit 3 348X Clamp Hose 4 004000 Washer Lock / 45 350400 Nut Keps Hex /4-0 unc 9 59 Gasket 9 9334 Screw Socket Hd 5/-8 x.5 8 4845 Tube Drain Oil Easy 8 854 Plug Drain Oil 84 000 Screw 3/8- x -/4 85 393 Bolt Hex /-0 x 4 x Gr. 5-.5 90 000 Screw 3/8- x.0 9 9094 Washer 9/3 x /8 x Ga. 9 04 Screw /4-0 x 3/4 inch = 5.4 mm Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J995 (Revision 00-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual on-site or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
MOWER DECK 0 5 3 9 8 4 5 3 4 40 5 59 45 4 5 8 43 4 0 55 4 3 40 4 33 9 34 3 3 5 44 08 3 30 8 9 38 95 9 4 98 3 95 3 40 00 3 4 5 88 9 9 9 89 88 5 9 4 99 9 3 9 9 8 4_man-Tex_lt_4
MOWER DECK 405050x4 Mower Housing 40550 Cover Mandrel LH 3 40550 Cover Mandrel RH 5 4939M Retainer Spring 958 Arm Suspension 4358 Screw #0 x 0.50 8 93003 Bolt/Washer asm /-0 unf 405380 Blade, 4" Hi-Lift (For bagging or discharge) 3 98 Shaft Assembly, Mandrel 4 88 Housing, Mandrel 5 0485X Bearing, Ball, Mandrel 9 9539 Bolt, Shoulder 380500 Nut, Crownlock 5/-8 unc 3 955 Bracket, Deflector 4 05304X Cap, Sleeve 5 90 Spring, Torsion, Deflector 045X Nut, Push 40535 Shield, Deflector 9 349 Rod, Hinge 30 3984 Screw Thdrol Rolling Wsh Hd 3 890 Washer, Spacer 3 943 Pulley, Mandrel 33 40034 Nut, Toplock, Flanged 34 0 Bolt Carr Sh. 3/8- x -/ Gr. 5 3 939 Pulley, Idler, Flat 3 933 Washer 3/3 x 3/ x Ga. 38 9989 Keeper Belt LH Mandrel 40 390000 Nut, Lock Flg. 3/8- unc 4 9840 Spring Torsion Brake 43 95 Spring Torsion Retainer 4 39 Screw Thd Roll /4-0 x 5/8 4 950 Bracket Clutch Cable 55 949 Arm, Idler 5 9909 Spacer, Retainer 5 000 Screw Hexwsh Thd 3/8- x 59 4043 Guard, Tuv Idler (94) 0 994 Arm Brake Mower 3 9948 Arm Brake Mower 4 40539 Linkage Brake 98398X4 Handle, Clutch Cable 8 40543 V-Belt 9 40505 Bolt Rdhd Sqnk 5/-8 x 5/8 0 9833 Clutch Asm. Manual 3 00050 Screw 5/-8 4898H Bolt SHLD 880 Wheel Gage 8 393000 Nut Centerlock 3/8- unc 9 944 Washer 3/8 x /8 x 4 Ga. 958 Keeper Belt Eng. LH 3 959 Keeper Belt Eng. RH 9 933 Washer 3/3 x 3/ x Ga. 44 9904 Keeper Belt 45 939 Pulley Idler 4 408 Spring Return 5 4084 Cable Clutch Manual w/spr. 88 95 Stud Fastener 89 3900500 Nut Lock Hex Flange 95 000 Screw Hexwsh Thdr 3/8- x 3/4 98 40349 Baffle Center Front 99 40350 Baffle Front RH 00 4354 Washer 3/3 x / x Ga. 08 008 Screw 3/8- x / 40 4503 Bolt Fin Hex 3/8- x -/4 Gr. 5 - - 980 Mandrel Assembly (Includes housing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washers not included) - - 43 Replacement Mower, Complete inch = 5.4 mm 3
STEERING 33 45 0 8 9 55 5 54 54 59 9 8 55 4 8 35 58 4 5 4 5 3 9 8 50 0 5 50 4 5 3 3 53 8 8093X48 Wheel, Steering 840 Axle Asm., Front 4 40308 Spindle Asm., LH 5 403088 Spindle Asm., RH H Bearing, Race Thrust Harden 48X Washer 5/3 x -5/8 x Ga. 8 00009 Ring, Klip #T5304-5 9 3X Cap, Spindle 3 49X Washer 5/3 x -/4 x Ga. 4 004000 Washer Lock 3/8 5 354000 Nut, Crown Lock 3/8-4 unf 4080 Shaft Steering 9 949 Plate Steering 0 9835X48 Boot, Steering 83 Adapter, Wheel Steering 94845 Bushing, Strg. Blk 8095X48 Insert, Wheel Steering 8 000 Screw 3/8- x 3/4 33 0040500 Washer Lock 5/ 35 943 Gear, Sector Plate 45 938 Washer /3 x -3/8 x Ga. 50 390000 Nut Lock Flg 3/8- unc 53 889 Washer Hardened.93 x.3 x.00 54 403 Bolt Hex HS 3/8- unc x -/4 55 443 Spacer Brace Axle 5 4045 Bracket Upstop 58 944 Bolt Shoulder Sector Pivot CFM 59 9448 Washer Thrust Sector Steering 0 39000 Nut Flange Lock 5/8-9440 Draglink LH 944 Draglink, RH 3 0005 Screw 5/-8 x 3/4 4 99849 Retainer Clip Spring Steering 5 9434 Brace Axle Front 0048 Bolt Hex Fghd /-4 x 3 Serr 943 Bushing PM Front Axle 8 390000 Nut Lock Flange /-4 Gr. 5 9 99 Washer.5 x.505 x.8 0 99 Bracket Deck Susp. Front 905 Shaft Ext. Steering 4805 Bolt 5/-8 x 4.5 Gr. 5 8 509 Washer Thrust inch = 5.4 mm 4
SEAT 8 8 4 40 0 3 44 43 3 3 seat-tex_-vgt 954 Seat 80 Bracket Pivot Fender 3 405 Strap, Asm Fender 380000 Nut, Lock W/Ins. 3/8- unc 48X Spring, Seat Cprsn 8 8 Bolt 5/-8 unc x 3/4 w/sems 0 99 Pan, Seat 85 Bolt, Shoulder 5/-8 3 3800500 Nut, Lock 5/-8 unc 40 9 Handle Slide 4 9800 Spring Latch 43 40 Bolt 3/8- unc x 3/4 44 9338 Washer 3/3 x 3/8 x Ga. inch = 5.4 mm 5
MOWER LIFT 8 8 90 98 89 3 0 9 00 9 88 9 9 lift-tex_
MOWER LIFT 953 Shaft Asm., Lift 3 953 Lever Asm., Lift RH 949X4 Grip, Lever 0 934 Spring Torsion 8 9409 Pin Cotter / Bow Tie Lock 88 400 Spring Lift Assist 89 999 Washer Clear Zinc 90 9408 Pin Cotter 5/ Bow Tie Lock 9 958 Link Lift Susp Mower Rear 9 000 Screw 3/8- x.5 Smgml Tap/R.Z 98 950 Link Lift Susp. Front Mower 00 393000 Nut Centerlock 3/8 - unc inch = 5.4 mm