GmbH Your German Partner in Foundry Technology
c Pictures are for illustrative purposes only and may vary according to the items selected.
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LAUDS BASIC MIXER Economic design Efficient mixing Easy maintenance Rugged construction LAUDS TECHNO MIXER Excellent access to mixing chamber Increased mixer capacity Extremely robust design 3-100 Tonnes per hour capacity Mobile mixers available A simple and economic version of the mixer is available. This version is known as the BASIC and is offered without PLC and has manually and adjustable pumps with no preset programmes. All mixers have calibration valves and air assist for chemicals. Lauds Basic and Techno Pivotal Power Dimensions (mm) Output Range TPH³ Trough Drive Resin Pump Hardener Pump a b c d e 1 f 4 g LB/LT 1-3 3 0.25 0.18 1747 907 725 697 512 1270 400 LB/LT 3-6 4 0.25 0.18 2786 1088 1515 1376 1520 2370 600 LB/LT 6-12 4 0.25 0.18 2955 1082 1712 1534 1505 2470 700 LB/LT 12-20 11 0.25 0.18 3809 1336 2255 2080 1415 2500 750 LB/LT 20-35 18.5 0.37 0.18 3070 723 2344 1811 1296 2107 750 LB/LT 45 22 0.37 0.18 3405 800 2320 2076 1460 2496 1000 LB/LT 40-60 30 0.37 0.18 3737 835 2605 2330 1575 2735 1000
Lauds Belt Articulate Belt Artic Power and Speed Dimensions (mm) Output Range TPH³ Trough Drive Jib 3m Drive Jib 4m Drive Resin Pump Hardener Pump Belt Speed RPM h k l 2 m n p r LBA 6-12 4 1.5 2.2 0.25 0.18 78 4875 931 2938 1937 2801 1552 2535 LBA 12-20 11 1.5 2.2 0.25 0.18 78 5457 931 2938 2519 2801 1430 2535 LBA 20-35 18.5 1.5 2.2 0.37 0.18 78 5350 1215 3000 2350 3205 1415 2200 LBA 45 22 1.5 2.2 0.37 0.18 78 5632 600 3000 2632 3445 1490 2455 LBA 40-60 30 4 5-0.37 0.18 110 9080 675 6000 3080 3445 1320 2650 c
Screw Artic Power and Speed Dimensions (mm) Lauds Screw Articulate Output Range TPH³ Trough Drive Jib 3m Drive Jib 4m Drive Resin Pump Hardener Pump Screw Speed RPM h k l m n p r LSA 6-12 4 2.2 3 0.25 0.18 68 4540 1281 3178 1653 2844 1488 2636 LSA 12-20 11 2.2 3 0.25 0.18 68 5420 1281 3178 2235 2844 1460 2636 LSA 20-35 18.5 3 4 0.37 0.18 68 5350 1215 3000 2350 3205 1415 2200 LSA 45 22 4 5.5 0.37 0.18 68 5632 1330 3000 2632 3205 1490 2458 LSA 40-60 30 11 5-0.37 0.18 68 9080 1445 6000 3080 3205 1320 2485
Features: Auto Teach for easy programming Clear and easy operation Job card integration into each recipe Detailed reports including: material consumption, material costs, production quantities, production costs Remote PC access to reports Production Control Password security Alarm diagnostics Benefits: Increased production* Reduced material consumption by 20%* Improved consistency/quality De-skilled operation All the necessary parameters for mould production are stored on the computer Production and material consumption reports are available Remote access *Based on actual customer feedback c
COMPLETE FOUNDRY PRODUCTION SOLUTIONS Lauds Foundry Equipment GmbH will evaluate your individual foundry requirements with regards to demographics and process flow, giving you a complete solution from moulding, casting and cooling, reclamation to final product handling. This is a typical illustration of a greenfield foundry layout. Multi Loop Machine Size 1000 Size 2000 Size 3000 Size 4000 Size 5000 Size 6000 Mould Size Bolster size (mm) 1000x8000 1200x1000 1600x1200 2000x1400 2500x1800 2500x1800 MULTI LOOP For longer size moulds with varying fill times. This is a typical layout of a no-bake moulding loop.
Rotary Moulding Machine Size 1000 Size 2000 Size 3000 Size 4000 Length 800 1000 1200 1600 Mould Size Width 600 800 1000 1200 Depth Half Mould 300 350 425 475 A 3000 3900 4700 5950 B 600 600 600 625 Rollover Draw Machine Size 2000 Size 3000 Size 4000 Size 5000 Size 6000 Size 7000 Length 1000 1200 1600 2000 2500 3300 Mould Size Width 800 1000 1200 1400 1800 2000 Depth ½ Mould 350 425 475 550 700 75 A 1950 2400 2800 3000 3800 4000 B 1200 1455 1760 2150 2700 3450 c
Model Max. Load Kg Max. Clamp mm Min. Clamp mm Max. Swing Radium mm Height to Pivot mm Box Pivot Available mm Powered Resolution Lauds Electric Manipulator LEM 1 350 750 275 350 1010 No No LEM 2 900 975 375 750 1680 Yes Optional LEM 3 1000 1300 400 800 1700 Yes Optional LEM 4 1250 1700 550 825 2000 Yes Optional Lauds Hydraulic Manipulator LHM 1 1000 1 1450 550 800 1700 Yes Yes LHM 2 2000 1500 550 1100 1980 Yes Yes LHM 3 3000 1850 750 1200 2300 Yes Yes LHM 4 4000 2350 1000 1500 2700 Yes Yes Lauds Large Manipulator LLH 1 1500 1450 775 800 1225 Yes Yes LLH 2 3000 1750 950 950 1800 Yes Yes LLH 3 5000 1900 1100 1050 1975 Yes 2 Yes LLH 4 7500 2500 1250 1125 2375 Yes 2 Yes LLH 5 1000 3200 1650 1250 2495 Yes 2 Yes LLH 6 15000 3750 2000 1300 2550 Yes 2 Yes MANIPULATORS Our range includes electric manipulators (with an option of hydraulic clamping and rotation) together with hydraulic units. Units can be used for flask or flaskless moulds or combination of the two. Crane controls can be included and if required, a hoist on monorail or X-Y crane can be offered. LEM = Lauds Electric Manipulator LHM = Lauds Hydraulic Manipulator LLH = Lauds Large Manipulator DESIGN & LAYOUT Lauds Foundry Equipment GmbH s engineering team use state of the art 3D design software to develop and improve our equipment. Using the latest design software allows LFE to visualise the machinery before it is built. Also it is possible to carry out advanced FEA on the 3D models giving LFE engineers an insight to the stresses the machine can experience. When it comes to plant layouts our engineers have both 2D and 3D software at their disposal allowing us to give the most flexible approach to the consumer s requirements.
Compaction Tables - Stand alone units Lauds Compaction Tables Model Table Size Max. Load Kg LCT 1 800 x 1290 1285 LCT 2 900 x 1590 2700 LCT 3 1000 x 2270 4800 LCT 4 1210 x 2270 4800 LCT 5 2500 x 3130 7600 LCT 6 2500 x 3130 7600 Compaction Tables - Multi Loop Lauds Compaction Table for Multi Loop Size Bolster Size mm Max. Load Kg 1000 800 x 600 350 2000 1000 x 800 1000 3000 1200 x 1000 1300 4000 1600 x 1200 2850 c
PLANT OVERVIEW LOW LEVEL RECLAMATION Mould sizes up to 3m x 2.5m Mould weight up to 5 tonnes Throughput 1-15 TPH Questions to be considered: Deck loading, capacity required, space available. HIGH LEVEL RECLAMATION Castings are knocked out on the shake out and the reclaimer is fed by a belt conveyor. Mould sizes (any) Mould weight (any) Throughput 5-40 TPH TILT AND SHAKEOUT COMBO Crane suspends mould box and loads it onto the shakeout deck. Mould sizes up to 6x6 metre Mould Weight up to 10 tones Throughput 5-40 TPH VATOR Transporting sand from the reclaimer to the cooler. LOW LEVEL RECLAMATION With combined shake out deck and reclaimer. HIGH LEVEL RECLAMATION Attrition unit only. VIBRO FEEDER For knockout and material handling. Mini Reclaimer Low Level Only Model a Width b Length c d e f Dia. Unit Width x y z Deck Load Kg Extraction Date 340m 3 /hr at F 2 at AxB 2 Fan Cold Plant m 3 /hr Vibratory Motors 900 600 1220 2330 560 80 990 2900 3430 2100 150 500 2200 340 1x2.69 1000 1000 1440 3015 550 100 1500 4030 4890 3120 500 1300 4000 950 2x2.69
LOW LEVEL RECLAMATION The complete range of Low Level units have been re-designed to incorporate improved structural design, heavier deck construction. Low Level Unit Model Through-put Extraction Deck-Loading Vibratory Motors Deck Area mm L 6 6tph 6450m 3 /hr 1500kg 2 x 4.53 cat 1 1260 x 1270mm L 10 10tph 10800m 3 /hr 3500kg 2 x 4.53 cat 2 1500 x 1500mm L 12 12tph 16000m 3 /hr 8000kg 2 x 6.63 2500 x 2500mm L 15 15tph 30000m 3 /hr 10000kg 2 x 15.44 3000 x 2500mm Lauds Cooler Model Water Fan Extraction Max. Electrical Power LC 1 27gpm 126L/min 1000m 3 /hr 1600m 3 /hr 4 LC 3 54gpm 262L/min 1400m 3 /hr 2200m 3 /hr 7.5 LC 6 108gpm 492L/min 2500m 3 /hr 3200m 3 /hr 15 LC 10 163gpm 744L/min 4500m 3 /hr 5500m 3 /hr 22 LC 12 168gpm 768L/min 5000m 3 /hr 6400m 3 /hr 30 LC 15 211gpm 960L/min 6400m 3 /hr 8000m 3 /hr 30 LC 20 282gpm 1260L/min 9300m 3 /hr 11000m 3 /hr 45 LC 25 352gpm 1602L/min 2x5000m 3 /hr 13000m 3 /hr 2 x 30 LC 30 422gpm 1920L/min 2x6400m 3 /hr 16200m 3 /hr 2 x 30 c
Lauds Vator Vator 6 to suite L6 Vator 10 to suite L10 Vator 15 to suite L15 Lauds Pressure Vessel Typical Air Consumption Model Pipe Bore Throughput 100m 30m 50m 75m 100m 150m SCfm Nm 3 /min SCfm Nm 3 /min SCfm Nm 3 /min SCfm Nm 3 /min SCfm Nm 3 /min PV 1 50mm 2 1 TPH 25 0.71 31 0.88 39 1.11 42 1.19 48 1.35 PV 3 80mm 3 3 TPH 45 1.27 58 1.66 75 2.14 81.5 2.31 88 2.5 PV 6 100mm 4 6 TPH 59 1.67 79 2.25 108 3.08 119 3.38 150.5 4.27 PV 9 125mm 5 9 TPH 95.5 2.71 128 3.62 174 4.95 192 5.44 239 6.77 PV 12 150mm 6 12 TPH 136 3.85 182 5.16 251 7.11 273 7.75 345 9.79 PV 15 150mm 6 15 TPH 143 4.06 191 5.14 259 7.34 284 8.06 352 9.99 PV 20 150mm 6 20 TPH 149 4.23 197 5.6 266 7.55 291 8.26 360 10.22
Title W x L Moulding Weight Tonne Lauds Vibratory Shakeouts Vibratory Output (x2) LVS 1500/1500 3 2.5 LVS 1500/2000 4 2.5 LVS 1500/2500 4 2.5 LVS 1500/3000 5 3.8 LVS 2000/2000 4 3.8 LVS 2000/2500 5 4.3 LVS 2000/3000 6 6.2 LVS 2500/2500 7 6.2 LVS 2500/3000 10 6.2 LVS 3000/3000 12 10 c
Lauds Secondary Reclamation TPH Technical Data Vibratory Motors LAUDS SECONDARY RECLAMATION Dimensions (mm) Extraction CFM Fan A B B C LSR 2.5 4 1.5 30 7.5 3070 3560 2675 1151 LSR 5 8 60 1.66 15 3070 3560 2675 1151
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16L - 35L ROTARY CORE MACHINE Tool Diameter 430 560 Table Diameter 1450 1570 Station 1 Shoot Station Station 2 Gas Station Station 3 Take Out station Compressed Air Pressure 6-8 Bar Air Receiver Capacity 80 L Sand Cylinder Capacity 16 L Vibrator Hoppers Capacity 170 kg Vertical Table Stroke 80 mm Core Ejection Stroke 240 mm Table Travel Stroke 120 Degrees (Per Cycle) Power of Shoot and Gas Station Cylinder 5000 kg Operating Voltage 380 V Three Phase with Neutral Total Connected Load 30 kw Control Solid State Overall Length - With Cabinet 4010 mm Overall Width - With Cabinet 2250 mm Overall Height 2830 mm * Unless Otherwise Requested As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.
10L - 150L FSE CORE MACHINE Vertical Core box size Max. 1200(L) x 900(W) x 600(H) mm Horizontal Core box size Max. 1200(L) x 600(W) x 600(H) mm Shoot Plate size Max. 1200 mm x 900 mm Table Plate size Max. 1300 mm x 1000 mm Compressed Air Pressure 6-8 Bar Air Receiver Capacity 2500 L Sand Cylinder Capacity 80 L Vibrator Hoppers Capacity 270 kg Vertical Head Stroke 400 mm Core Ejection Stroke 300 mm Core Clamp Stroke - Vertical core 200 mm Table Travel Stroke 1400 mm (To one side) Power of Hydraulic Table Cylinder 13000 kg Operating Voltage 380 V Three Phase with Neutral Total Connected Load 45 kw Control Solid State Overall Length 4400 mm Overall Width - Cabinet 2760 mm Overall Height 2950 mm * Machine is vertical and horizontal core compatible. * Unless Otherwise Requested. As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described. c
100L DUAL TABLE SHUTTLE Core box size Max. Shoot Plate size Max. Table Plate size Max. 900(L) x 900(W) x 600(H) mm 1000 mm x 1000 mm 1100 mm x 1100 mm Compressed Air Pressure Air Receiver Capacity Sand Cylinder Capacity Vibrator Hoppers Capacity Vertical Table Stroke Core Ejection Stroke Table Travel Stroke Power of Hydraulic Table Cylinder 6-8 Bar 5000 L 100 L 320 kg 500 mm 400 mm 1700 mm (To each side) 12000 kg Operating Voltage Total Connected Load Control 380 V Three Phase with Neutral 55 kw Solid State Overall Length Overall Width Overall Height 4460 mm 4000 mm 4050 mm * Unless Otherwise Requested As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.
VERTIMIX BATCH MIXER 100 kg 75 kg 50 kg Bowl Diameter Max. 710 610 510 Top Window Diameter 400 350 350 Mixing Speed 155 rpm 185 rpm 228 rpm Tilt Rotation Speed 5.5 rpm 6.3r pm 6.3 rpm Tilt Rotation 180 Degrees Bowl Capacity Max 100 kg 75 kg 50 kg Mixing Blades 2 Operating Voltage 380V Three Phase with Neutral Total Connected Load 19.5 kw 12 kw 8.5 kw Control Solid State Overall Length - With Frame 2300 mm 1800 mm 1740 mm Overall Width - With Frame 1900 mm 1350 mm 1200 mm Overall Height Varies to Customer Application * Unless Otherwise Requested As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described. c
GmbH Your German Partner in Foundry Technology