c Installation Instructions -osition Electronic ressure Regulator Kits his manual provides instructions for Cascade -osition Electronic ressure Regulator and Indicator System. he kit provides selectable clamp force for the attachment through a driver operated selector switch and indication of the force selected by four colored lights on a light bar or light tower. Cascade recommends using a Low ressure ank Line Kit for a dedicated return connection to the truck tank. Light Bar (Optional) Kits with Light ower Voltage art No. V 0989 Kits with Voltage art No. V 080 V-8V 098 Light ower (Optional) Selector Low ressure ank Line Kit art No. 0008-R -osition Regulator AC0.eps cascadew corporation For echnical Support... o Order arts... Call: -800-- Fax: -888-9-80 Call: -888-- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, O Box 08, ortland, OR 99 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0
Installation Disconnect the cable from the positive battery terminal. Remove cable from positive battery terminal. Locate and install the regulator valve assembly on the truck cowl or under the floorboard using /8 in. capscrews. Watch for clearance when the mast is tilted back if mounting on the cowl. he regulator valve has adjustment screws that need easy access for final adjustment. Install a return to tank line to the port on the side of the valve to connect with the truck tank line. Cascade Low ressure Return Line Adapter Kits are listed below.. in. (9 mm) ID ank Hose art No. 0.00 in. ( mm) ID ank Hose art No.. in. ( mm) ID ank Hose art No. 0.0 in. (8 mm) ID ank Hose art No. 00 Install a No. 8 tee fitting to the port on the side of the regulator valve. Install tee fitting AC00.ill Install regulator valve assembly. Install hose to port. Install a No. 8 hose from the truck clamp auxiliary valve CLAM port to the port tee fitting on the side of the regulator valve. Install a No. 8 hose from the valve port tee fitting to the supply circuit for the attachment CLAM port. Install open circuit hose Install a No. 8 hose from the truck clamp auxiliary valve OEN port to the supply circuit for the attachment Open port. AC08.eps Install return to tank line Install hose to attachment Clamp port. Attachment C O Hoist Control Clamp Control ruck Hydraulic ump ruck Relief ruck ank AC08.eps
8 Locate and mount the Cab on the truck dashboard or overhead guard. osition for best peripheral viewing due to brightness of lights. 9 Locate and mount the Selector in a location convenient to the truck operator. Light ower 0 Light ower Option Locate and mount the optional Light ower at the rear of the truck. A simple bracket can be fabricated to mount the Light ower on the back of the overhead guard. he light tower cable can be routed out the bottom of the stand or out the side of the light assembly using the grommet supplied. See the wire and terminal connections shown. Cable routed out bottom or side of stand. Grommet supplied for side exit. Option Locate and mount the optional on the back of the overhead guard. C 0 Mount Light ower Mount Wire erminal Wire erminal Wire erminal Wire erminal Green/Yellow (Ground) erminal C OR 8 Mount Cab 9 Mount Selector AC08.eps
CAUION: Consult the Lift ruck OEM for proper + power source connection. Connect the cable ends. V rucks Connect the fused positive wire to a V switched power source. Connect the ground wire. V-8V rucks Connect the fused positive wire from the cable harness to the voltage converter supplied. Connect the voltage converter to the voltage filter. Connect the voltage filter to a switched power source. Connect the ground wire. NOE: When installing on electric trucks with regenerative breaking, voltage filter 09 must be installed. Failure to install voltage filter can cause damage to electrical components. Check the cable routing for pinch points and clearance. Use wire ties as needed. Reconnect the positive battery cable to the battery. Regulator Light ower Connect Cable Ends Cab Light Bar AC09.eps Selector Fuse + V-8V rucks Voltage Filter Voltage Converter V rucks + + ed ed ruck Battery ruck Fuse Block ruck Battery ruck Fuse Block
, Adjust Relief Cartridges Selector Relief Adjustment AC08.eps o set the valve relief cartridges, install a 000 psi ( bar) pressure gauge (Cascade art No. 8) and tee fitting to the valve port. A clamp force indicator can also be used to adjust the relief cartridge settings. Refer to Clamp Force Indicator Operator Guide 080 for Carton Clamps or 0 for aper Roll Clamps. IMORAN: All valve relief cartridges are preset to 00 psi. Relief pressure for each cartridge must be adjusted for your application. Shift the selector switch to position. See the light display chart below. he solenoid coil also has a small indicator light. Loosen the jam nut on the No. relief cartridge. Adjust the relief cartridge (/-in. Allen hex wrench) inward (CW) to raise pressure or outward (CCW) to lower the pressure. Clamp a load and check the pressure. Readjust as required. ighten the jam nut. Shift the selector switch to position. Repeat steps and for the other relief positions. With the selector switch in the th position, the relief valve has no effect. ressure to the attachment is determined by the truck system relief pressure. osition Relief Cartridge Light Display ressure Green Lowest Amber Red Clear & Green Clear & Amber Clear & Red None All Highest Light ower ositions ositions
-osition Electrical ressure Control & Indicator Kit With Light ower 0 8 %$ ()! # 9 ^& * @ ruck Fuse Block ruck Battery AC088.eps REF QY AR NO. DESCRIION REF QY AR NO. DESCRIION 0989 Electrical ressure Control V 00 Selector 8889 Relief 0998 Cab 0 Fitting, 8-8 88 Lockwasher, /8 080 Fitting, 8 Capscrew, /8 NC 00 Fitting, 8 Relief Cartridge 899 Hose Seal Kit 00 Fitting, 8 8 008 Fuse, 0 Amp 098 Hose 9 0089 Solenoid Cartridge 8 09 Mount late 0 0090 Solenoid Coil V 9 099 Cable 0908 Seal Kit 0 0988 Solenoid Cable Harness 008 Bulb, Square D ype DLBLJ 09908 Light ower
-osition Electrical ressure Control & Indicator Kit With 0 8 %$ () fi fl Bulbs (GE 9) # @ ^& * 9! AC8.eps REF QY AR NO. DESCRIION REF QY AR NO. DESCRIION 080 Electrical ressure Control V Seal Kit 098 Electrical ressure Control V 8 008 Fuse, 0 Amp 9 Converter Kit 9 0089 Solenoid Cartridge 8889 Relief 0 0090 Solenoid Coil V 0 Fitting, 8-8 08 Seal Kit 080 Fitting, 8 08 Assembly with Cable 00 Fitting, 8 0 Aluminum Bar 899 Hose 9 Capscrew, M X 0 00 Fitting, 8 0 Lockwasher, M 098 Hose 089 Green Lamp Assembly 8 09 Mount late 9 Green Lens 9 099 Cable 8 088 Clear Lamp Assembly 0 0988 Solenoid Cable Harness 9 090 Clear Lens 00 Selector 0 080 Amber Lamp Assembly 0998 Cab 90 Amber Lens 0998 Bulb Clear 08 Red Lamp Assembly 08 Bulb Red 98 Red Lens 00 Bulb Amber 8 08 Capscrew, M X 0 00 Bulb Green 8 8 Nut, M 88 Lockwasher, /8 09 Voltage Filter Capscrew, /8 NC 09 Voltage Converter, -8 V 0 Relief Cartridge Includes items through Includes items through Includes items and Includes items through
Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation arts Sales 0 Sheridan Ave. Springfield, OH 0 el: 888-CASCADE (-) Fax: 888-9-0 Cascade Canada Inc. 0 imberlea Blvd. Mississauga, Ontario Canada LW-M el: 90-9- Fax: 90-9-8 Cascade do Brasil Rua João Guerra, Macuco, Santos - S Brasil 0-0 el: --0-8800 Fax: --0-8899 EUROE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 00 Vago di Lavagno (VR) Italy el: 9-0-8989 Fax: 9-0-89890 Cascade (Africa) ty. Ltd. O Box, Isando 00 0A Steel Road Sparton, Kempton ark South Africa el: --9-90 Fax: --9- ASIA-ACIFIC Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, -098 el: 8--0-9 Fax: 8--0-9 Cascade Australia ty. Ltd. Ipswich Road Rocklea, QLD 0 Australia el: -800-- Fax: + - Cascade Korea B 9L Namdong Ind. Complex, 9-8 Gojan-Dong Namdong-Ku Inchon, Korea el: +8--8-0 Fax: +8--8-0 Cascade New Zealand Ra Ora Drive East amaki, Auckland New Zealand el: +-9--9 Fax: +-9--9 Cascade-Xiamen No. 8 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian rovince.r. China 0 el: 8-9--00 Fax: 8-9-- Sunstream Industries te. Ltd. 8 uas South Street Singapore 9 el: +-9- Fax: +-8-8 Cascade India Material Handling rivate Limited No, Global rade Centre / Rambaugh Colony Lal Bahadur Shastri Road, Navi eth, une 00 (Maharashtra) India hone: +9 00 90 Fax: +9 00 088 c Cascade Corporation 009 0-009 art No. 0008-R