SION Vacuum circuit-breakers 7.2 17.5 kv, 12.5 31.5 ka 7.2 17.5 kv, 40 ka 24 kv, 12.5 25 ka OPERATING INSTRUCTIONS Order no.: 9229 0001 176 0G Ordering location: EM LP IEC PRM MVP AG 09.2015 en Siemens AG 1996. All rights reserved.
For your safety Signal terms and definitions Hazards are classified in accordance with ISO 3864-2 using the following keywords: DANGER, WARNING or CAUTION, where there is a risk of personal injury NOTE, where there is a risk of material damage. Hazards are classified and indicated in the operating instructions and on the vacuum circuit-breaker as follows: DANGER signal word used to indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING signal word used to indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION signal word used to indicate a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. Note indicates a potentially damaging situation. If the damaging situation is not avoided, the product or something in its vicinity may sustain damage. Qualified personnel Product liability are, for the purposes of this manual or the warning notices on the vacuum circuit-breaker module, persons who are familiar with the transport, storage, placement, assembly, commissioning, operation and maintenance of the product and have the qualifications corresponding to their activity, such as: training and authorization to energise, de-energise, clear, earth and tag circuits and equipment in accordance with established safety practices. training in the proper care and use of protective equipment in accordance with established safety practices; training in providing first aid. Note Product liability claims are upheld only if the replacement of the purchased spare parts is performed by personnel that have been trained and certified by Siemens. 2 9229 0001 176 0G
CONTENTS LIST For your safety... 2 List of abbreviations... 4 Transport, storage and packing... 5 Transport... 5 Unpacking... 6 Reusing the transport unit... 10 Storage... 10 General information... 11 Range of application... 11 Standards... 12 Design approval as per X-Ray Ordinance... 12 Scope of delivery... 12 Description... 13 Design... 13 Locking devices... 31 Rating plate... 34 Technical data... 34 Ambient conditions... 35 Installation altitudes... 35 Switching times... 36 Circuit diagrams... 37 Mounting... 43 Attachment in the switching cubicle... 44 Connecting to earth... 54 Connecting low-voltage... 55 Electrical connection of the main conductor... 58 Installing the vacuum circuit-breaker SION with cartridge insert... 64 Operation... 67 Commissioning... 67 First closing operation... 68 Closing... 69 Opening... 70 Maintenance... 71 Maintenance and servicing... 71 Service life of the interrupter... 72 Accessories and spare parts... 72 Manufacturer's product liability... 73 Disposal... 73 Service... 73 Index of keywords... 75 Legend for all pages... 77 9229 0001 176 0G 3
List of abbreviations BGBl Bundesgesetzblatt (Federal Law Gazette) CO Close-Open DIN Deutsches Institut für Normung (German Institute for Standardisation) IEC International Electrotechnical Commission O Open NC NC contact PMA Distance between pole centres RöV Röntgenverordnung (X-ray Ordinance) NO NO contact VDE Verband Deutscher Elektrotechniker (Association of German Electrical Engineers) 4 9229 0001 176 0G
Transport, storage and packing Transport, storage and packing Transport WARNING Heavy transport weight Transport unit may fall and fail and sling gear may break. Use lifting gear, transporting and sling gear suited to the requirements and load-carrying capacity. Observe transport symbols. Transport weight Refer to the delivery slip for the weight of the transport unit. Note Observe stacking height For transport, no more than three constructionally identical transport units must be piled on top of each other. Observe the loads specified on the transport unit. Note Secure load For transport, secure the load in such a way that the transport unit is not at risk. Place the transport unit on a level, non-slip and pressure-resistant surface for intermediate storage. Transport vacuum circuit-breaker in the original transport unit up to the installation site or storage location. Transporting with crane or fork lift Fig. 1 Transporting the pallet with carton 9229 0001 176 0G 5
Transport, storage and packing Transporting with packing Checking the transport unit Transport the transport unit to the installation site or storage location with a fork lift or with sling gear suspended from a crane - with a spread angle of about 60 or - with a spreader bar. After receipt of delivery: Check transport unit for damage. Major damage must be documented photographically. Ensure that any damage to the transport unit is confirmed by the transport company. Unpacking Working equipment Required tools: - Knife / scissors - Lifting equipment with lifting gear - Pliers or lever. CAUTION Risk of injury from sharp edges! Fasteners may break, leaving sharp edges. Always use a suitable tool to lever out fasteners. Note Do not cut open or damage the carton, since it is designed to be reused and because of the belt straps located underneath. Belt straps could be severed on the pallet floor when cutting open the carton. The vacuum circuit-breaker is attached to the pallet with belt straps. It is not permitted to transport the vacuum circuit-breaker on the pallet without using belt straps (see Fig. 3 to Fig. 6). Note Danger of tipping over due to shift in centre of gravity! Vacuum circuit-breakers with mounted contact arms may tip onto the contact system if not fixed. Before undoing the belt straps, ensure that the vacuum circuit-breaker is positioned safely and hook sling gear to the points marked with crane hooks (see Fig. 7 to Fig. 9 ). 6 9229 0001 176 0G
Transport, storage and packing Fig. 2 Removing the fixing from the carton Opening the transport unit Place the transport unit on a level, non-slip and pressure-resistant surface. Remove lifting gear or transport means. Remove plastic wrap. Lever out fasteners from the carton and lift off carton (see Fig. 1). Remove film from the vacuum circuit-breaker. In the case of overseas packaging, push the lower film onto the pallet floor. Check the delivery is complete. Check vacuum circuit-breaker for damage. Note Do not use the vacuum circuit-breaker if parts are broken, i.e. if you find cracks, flaking, bent metal parts, damaged plug-in contacts, tears or bare cables. Send it back in its original transport unit (see Reusing the transport unit, page 10). 9229 0001 176 0G 7
Transport, storage and packing Fig. 3 3AE5 - Unpacking the fixed installation Fig. 4 3AE1 - Unpacking the fixed installation Fig. 5 3AE5 - Unpacking the version with withdrawable section Fig. 6 3AE1 - Unpacking the version with withdrawable section Transport to installation site Remove all tensioning belts and bits of fastening wood. Remove accessory pack and store safely in the packaging for later attachment. Note Shifted centre of gravity! If the vacuum circuit-breakers are lifted with contact arms mounted, the centre of gravity will be towards the contact arms. The unit is transported in an inclined position. 8 9229 0001 176 0G
Transport, storage and packing Note Damage to property due to incorrect mounting of the sling gear! Holder (49) will be damaged if cables or similar sling gear are attached under the holders (49). Only use lifting eyes for sling gear. Fig. 7 Transporting 3AE5 Fig. 8 Transporting 3AE1 1) Diameter of the hook cross-section max. 19 mm 2) Opening width of the hook min. 18 mm Only hang sling gear in the lifting eyes. Transport to installation site or leave suspended from crane for further work steps. Fig. 9 3AE5 transport, only 31.5 ka with PMA 150/160 Note Keep accessory pack on hand for the installation. 9229 0001 176 0G 9
Transport, storage and packing Reusing the transport unit Reusing the transport unit The pallet and the carton as well as most of the components can be reused if the vacuum circuit-breaker is to be transported again. Do not reuse severed tensioning belts or plastic wrap. Pack the vacuum circuit-breaker in reverse order: Attach the vacuum circuit-breaker safely to the pallet using the appropriate tools. Cover with film and seal with adhesive tape. Attach accessories pack. Carefully close carton. Before returning to the factory, ask the responsible sales representative for a returned goods number (see also Service, on page 73). When returning a vacuum circuit-breaker, always indicate the type and serial number (see Rating plate, on page 34). Storage Note Store the vacuum circuit-breaker in the following condition: OPEN switching position Closing spring discharged Note Risk of corrosion damage if stored improperly! If the storage conditions listed below are met, the vacuum circuit-breaker can be stored for up to a year in its transport unit. If the storage conditions are not met, the vacuum circuit-breaker cannot be stored in the transport unit any longer than 6 months. If storage of longer than one year is planned, unpack the vacuum circuit-breaker from the transport unit. Further storage may necessitate fresh corrosion protection, and it must be ensured that the vacuum circuit-breaker cannot be damaged. Storage room Transport unit Storage time Temperature range Comments Number of units per stack Enclosed, dry, well ventilated and as free from dust as possible, with a relative humidity of less than 60%. unopened unopened max. 6 months max. 1year open over 1 year - 5 C to + 40 C - 40 C to + 55 C max. 4-5 C to + 40 C max. 4 if necessary, with new corrosion protection 10 9229 0001 176 0G
General information General information WARNING Dangerous voltage and mechanical movements When operating electrical devices, certain parts will always be live, and mechanical parts may move very quickly, even when remotely controlled. If the warnings are not observed, serious injury or damage to material may be the result. Only personnel with the relevant qualifications may work on or in the vicinity of this device. These personnel must be familiar with all the warnings and servicing measures specified in these operating instructions. Smooth and safe operation of this device requires proper transport and storage, and professional installation and assembly, as well as careful operation and maintenance. The basic version and all listed configurations of the vacuum circuit-breakers are type-tested devices as per IEC. Note In the event of subsequent attachments or integrations, e.g. locking parts in connection with switchgears, ensure that fast-moving parts are not additionally loaded with mass or force, and additional parts have sufficient clearance, especially from moving and live parts. If vacuum circuit-breakers are to be equipped with additional functions by the customer, we recommend consulting the factory, since tried and tested solutions are frequently available (see also Additional equipment, on page 19). Intended use Range of application Vacuum circuit-breakers SION are 3-pole interior circuit-breakers for a rated voltage range of 7.2 kv - 24 kv. Under normal operating conditions the vacuum circuit-breaker (as per IEC 62271-1 and VDE 0671-1) is maintenance-free up to 10 000 cycles. Vacuum circuit-breakers SION are suitable for switching any type of alternating current circuits under normal operating conditions, such as: Overhead lines Cables Transformers Capacitors Motors Vacuum circuit-breakers SION operate in continuous, periodic and short-term operation. 9229 0001 176 0G 11
General information Standards The vacuum circuit-breakers SION comply with the regulations: IEC 62271-1 and IEC 62271-100 All vacuum circuit-breakers SION comply with the specifications for C2, E2, M2 and S1-class circuit-breakers in accordance with IEC 62271-100. Country and standard-specific deviations from the standards mentioned must be observed. Design approval as per X-Ray Ordinance The interrupters installed in the switchgear switching devices are of a design approved under 8 of the X-Ray Ordinance (RöV) of the Federal Republic of Germany and comply with the requirements for Parasitic X-ray emitters in accordance with Annex 2 no. 5 of the current RöV up to the rated voltage level specified in the certificate of approval. The interrupters provided with the type mark may be operated by the owner of the switchgear without any additional approval or permit. A copy of the approval certificate is to be kept at a suitable central location. Scope of delivery Delivery includes: Vacuum circuit-breaker SION or vacuum circuit-breaker SION on withdrawable section Panels separating from unit (optional) Hand crank for circuit-breaker 3AX1530-4B (optional) Handle for withdrawable section 3AX1430-2C (optional) Accessory pack with mounting brackets (3AE1) or mounting angles (3AE5) and fasteners (optional for fixed installation) Accessory pack for plug top with fasteners (optional) - with 24-pole plug or - with 64-pole plug Accessory pack with 10-pole plug and Faston flat blade connector with insulating sleeve (optional for 20-pole plug) Guard plate (optional 3AE5) Shaft cover (optional 3AE5) Operating instructions and unpacking instructions Circuit-breaker-specific circuit diagrams 12 9229 0001 176 0G
Description Description Design The images shown are examples; not all the variants of the vacuum circuit-breaker are shown here. Fig. 10 3AE5-12 kv, operating mechanism side with separating panel (to system side) Fig. 11 3AE5-12 kv, pole side Fig. 12 3AE5-24 kv, operating mechanism side with separating panel (to system side) Fig. 13 3AE5-24 kv, pole side 20.1 Cover 21 Rating plate 32 Low-voltage plug connector (-X0), (optional) 42 Pole head 43 Interrupter 44 Pole contact plate 45 Insulating operating rod 46 Pole shell 47 Separating panel to system side 9229 0001 176 0G 13
Description Fig. 14 3AE1-1250 A, operating mechanism side separating panel (to operating mechanism side) Fig. 15 3AE1 - to 1250 A, pole side Fig. 16 3AE1-2500 A, 24 kv, operating mechanism side with separating panel (to operating mechanism side) Fig. 17 3AE1-2500 A, 24 kv, pole side 20.1 Cover 20.2 Cover for low-voltage interface 20.3 Side panel 21 Rating plate 32 Low-voltage plug connector (-X0), (optional) 41 Separating panel to operating mechanism side (optional) 42 Pole head 42.1 Pole head cooler 43 Interrupter 44 Pole contact plate 45 Insulating operating rod 46 Pole shell 47 Separating panel to system side 14 9229 0001 176 0G
Description Fig. 18 3AE1-1250 A, operating mechanism side with separator panel (to the system and the operating mechanism side) and cartridge insert Fig. 19 3AE1-40 ka, pole side with cartridge insert 10 Cartridge insert 20.1 Cover 20.2 Cover for low-voltage interface 20.3 Side panel 21 Rating plate 32 Low-voltage plug connector (-X0), (optional) 41 Separating panel to operating mechanism side (optional) 42 Pole head with pole contact plate 42.1 Pole head cooler 43 Interrupter 44 Pole contact plate 45 Insulating operating rod 46 Pole shell Contact system in the interrupters A slight change in the contact stroke that occurs over the entire useful life of the interrupter has no effect on the function of the vacuum circuit-breaker. 9229 0001 176 0G 15
Description Operating mechanism The operating mechanism contains all the electrical and mechanical components required to close or open the vacuum circuit-breaker. Insulating operating rods transfer the switching movements to the pole assemblies. The operating mechanism is closed with a removable cover (20.1). Operating and indicator elements Fig. 20 Control panel 3AE5 Fig. 21 Control panel 3AE1 20.1 Cover 55.1 Spring state indicator 56.1 CLOSE pushbutton 56.2 OPEN pushbutton 56.3 Position indicator CLOSED-OPEN 57.2 Hand crank coupling 58 Operating cycle counter 59.3 Key-operated locking device (optional, only 3AE1) There are openings in the cover (20.1) for the operating and indicator elements. Functions The CLOSE pushbutton (56.1) is used to close the vacuum circuit-breaker. The motor immediately charges the closing spring. If the supply voltage for the motor fails, the closing spring can be charged with a hand crank. There is an opening for this in the cover (20.1), behind which you will find the hand crank coupling (57.2) of the gear unit. You can use a key-operated locking device to avoid manual closing (59.3, only 3AE1). Indicators The charge state of the springs is indicated by the spring state indicator (55.1). The position indicator (56.3) shows the CLOSED or OPEN state. The operating cycle counter (58) indicates the number of operating cycles. An operating cycle consists of one closing and one opening. 16 9229 0001 176 0G
Description Secondary equipment 31 Auxiliary switch (-S1) 32 Low-voltage plug connector (-X0), (optional) 33.1 Connector strip (-X1.3 and -X1.4) 33.2 Plug (-X01) and (-X02) for withdrawable unit (optional) 33.3 Plug (-X1) only when ordering the 20-pole connector strip 34 Contactor relay (-K1), shutdown (-Y9) and anti-pumping device 51.1 1st shunt release (-Y1) 51.2 2nd release (-Y2) 52 Closing solenoid (-Y9) 53 Motor (-M1), charging the closing spring 54.1 Position switch (-S12), prevents electrical disconnection in mechanical locking device (not shown) 54.2 Position switch (-S21), motor control 54.3 Position switch (-S3), control for (-K1) 54.4 Position switch (-S4), message Closing spring charged 54.6 Position switch (-S6), circuit-breaker tripping signal (not shown) 55 Closing spring 55.1 Spring state indicator 56.3 Position indicator CLOSED-OPEN 57 Gear unit 57.2 Hand crank coupling 58 Operating cycle counter 59.4 Heater (-R01), condensation protection (optional) 59.6 Resistor (-R1) for undervoltage release (-Y7), (optional) Fig. 22 Open operating mechanism 3AE5 9229 0001 176 0G 17
Description 31 Auxiliary switch (-S1) 32 Low-voltage plug connector (-X0), (optional) 33 Terminal strip (-X1), (optional) 33.2 Plug (-X01) and (-X02) for withdrawable unit (optional) 34 Contactor relay (-K1), shutdown (-Y9) and anti-pumping device 51.1 1st shunt release (-Y1) 51.2 2nd release (-Y2) 52 Closing solenoid (-Y9) 53 Motor (-M1), charging the closing spring 54.1 Position switch (-S12), prevents electrical closing lock-out when there is a mechanical locking device 54.2 Position switch (-S21), motor control 54.3 Position switch (-S3), control for (-K1) 54.4 Position switch (-S4), message "Closing spring charged" 54.5 Position switch (-S5) electrical closing lock-out (optional) 54.6 Position switch (-S6), circuit-breaker tripping signal) 54.7 Position switch (-S22), motor control 55 Closing spring 55.1 Spring state indicator 56.3 Position indicator CLOSED-OPEN 57 Gear unit 57.2 Hand crank coupling 58 Operating cycle counter 59.3 Key-operated locking device (optional) 59.4 Heater (-R01), condensation protection (optional) 59.5 Electrical closing lock-out (-F1), (optional) 59.6 Resistor (-R1), for undervoltage release (-Y7), (optional, not shown) Fig. 23 Open operating mechanism 3AE1 18 9229 0001 176 0G
Description Basic equipment Equipment Included in the vacuum circuit-breaker basic equipment SION are: Motor 3AY1711, for charging the closing spring Position switch 3AX4206-0A, for motor control (-M1) 3AE5 (-S21) 3AE1 (-S21, -S22) Contactor relay SWB: 556, cut-out (-Y9) and electrical anti-pumping device Position switch 3AX4206-0A, control of the contactor relay (-K1) Closing solenoid 3AX1410 (3AE5), 3AX1510 (3AE1) Shunt release 3AX1410 (3AE5), 3AX1510 (3AE1) Auxiliary switch optional (-K1) (-S3) (-Y9) (-Y1) (-S1) 6NO + 6NC (3SV9273) 12NO + 12NC (3SV9274) Position switch 3AX4206-0A, for signal Closing spring charged Low-voltage interface 3AX1134 optional (-S4) (-X0) Plug-connector with sleeve housing 64-pole Plug-connector with sleeve housing 24-pole Terminal strip 27-pole (3AE1, only with PG fitting) (-X1) Connector strip 20-pole (3AE5) (-X1.3 und -X1.4) Plug Faston flat connector (3AE5,only with 20-pole connector strip) (-X1) Operating cycle counter Mechanical anti-pumping device Mechanical manual closing and opening Additional equipment Each vacuum circuit-breaker SION can also be equipped with the the following equipment: Shunt release 3AX1101 Transformer-operated release 3AX1102 Transformer-operated release 3AX1104 (0.1 Ws) (-Y2) (-Y4, -Y5) (-Y6) Undervoltage release 3AX1103 (-Y7) with resistor for undervoltage release (-Y7) (-R1) Heater (condensation water protection) (-R01) Electrical closing lock-out 3AX1405 (only 3AE1) (-F1) with position switch, electrical closing lock-out (only 3AE1) (-S5) Circuit-breaker tripping signal 3AX4206-0A (-S6) Mechanical locking device 3AX1420 for withdrawable section Position switch 3AX4206-0A, prevents electrical closing if there is a mechanical locking device (-S12) Key-operated locking device 3AX1437 (only 3AE1) Guard plate 3AX1456 (only 3AE5) PG fitting 3AX1458 Shaft cover 3AX1466 (only 3AE5) 9229 0001 176 0G 19
Description In addition to the standard shunt release (-Y1 ), the vacuum circuit-breaker can also be equipped with maximum one release of type 3AX11. The permissible combinations of additional equipment as well as special versions can be found in the catalogue HG11 or be obtained from the local Siemens representative. Motor (-M1) Fig. 24 3AE5 - motor (53) Fig. 25 3AE1 - motor (53) After the supply voltage is applied and if the closing spring is discharged, the motor starts immediately and is automatically deactivated internally after charging has taken place. Power consumption see table Fig. 26. In the short charging time, the motor operates in the overload range. See Fig. 27 for the rated current for the required motor short-circuit protection. Note The motor protection devices are not included in the delivery of the vacuum circuitbreaker and must be ordered separately. Rated supply voltage U* ) DC AC 1) DC AC 1) DC DC AC 1) DC AC 1) V 24 30 48 60 110 110 120 120 125 220 230 240 240 3AE5 2) W/VA 140 180 110 130 100 170 110 210 120 110 200 130 200 3AE1 2) W/VA 590 620 470 520 650 670 500 580 700 610 620 500 680 3AE1 40 ka 2) W/VA 3) 3) 600 610 740 740 750 800 740 900 960 770 1000 3AE1 24 kv 2) W/VA 520 550 550 520 620 670 510 680 610 670 780 500 680 Fig. 26 Power consumption Motor *) The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuitbreaker module by -15 % to +10 %. 1) 50/60 Hz. 2) ± 50 W (empirically determined values) 3) cannot be ordered 20 9229 0001 176 0G
Description DC DC DC DC AC 1) DC AC 1) Rated supply voltage U* ) V 24 48 60 110 110 220 230 3AE5 - Rated current of the protective device I** ) A 2 1 1 0.5 0.315 0.315 0.250 3AE1 - Rated current of the protective device I** ) A 8 6 4 4 2 1.6 Fig. 27 Recommendation for motor protection device *) The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuit-breaker module by -15 % to +10 %. **) Built-in automatic circuit-breaker with C characteristic 1) 50/60 Hz. Contactor relay (-K1) Fig. 28 3AE5 - contactor relay (34) Fig. 29 3AE1 - contactor relay (34) If simultaneous electrical CLOSE and OPEN commands are continuously applied to the vacuum circuit-breaker, it returns to the open position after being closed. The function of the contactor relay (-K1) causes the vacuum circuit-breaker to pause at this point until the CLOSE command is given again. This prevents continuous closing and opening (pumping). 9229 0001 176 0G 21
Description Closing solenoid (-Y9) Fig. 30 3AE5 - closing solenoid (52) Fig. 31 3AE1 - closing solenoid (52) Power consumption The closing solenoid (-Y9) unlatches the charged closing spring and closes the vacuum circuit-breaker electrically. It is available for DC or AC voltage. The closing solenoid (-Y9) is not designed for continuous operation and is terminated within the circuit-breaker via the auxiliary switch (-S1) at the factory. The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuit-breaker by -15 % to +10 %. The closing solenoid (-Y9) can be operated using AC or DC voltage and is protected against overvoltage. 3AE5-300 bis 370 W / VA (3AY1410) 3AE1-140 bis 210 W / VA (3AY1510) 22 9229 0001 176 0G
Description 1st shunt release (-Y1) Fig. 32 3AE5-1st shunt release (51.1) Fig. 33 3AE1-1st shunt release (51.1) Power consumption In the case of the 1st shunt release (-Y1), the electrically fed tripping pulse is passed to the OPEN latch by means of a directly acting magnet armature, thus opening the vacuum circuit-breaker. The 1st shunt release (-Y1) is not designed for continuous operation and is terminated within the circuit-breaker via the auxiliary switch (-S1) at the factory. The operator's supply voltage may deviate from the rated supply voltage of the vacuum circuit-breaker by -30 % to +10 % in the event of DC voltage and by -15 % to +10 % in the event of AC voltage. The 1st shunt release (-Y1) can be operated using AC or DC voltage and is protected against overvoltage. 3AE5-300 W / VA (3AY1410) 3AE1-140 W / VA (3AY1510) 9229 0001 176 0G 23
Description Auxiliary switch (-S1) Fig. 34 3AE5 - auxiliary switch (31) Fig. 35 3AE1 - auxiliary switch (31) Power consumption The auxiliary switch (-S1) can be supplied in two versions: with 6 or 12 NO / NC contacts each. Contacts available on the customer's premises - see circuit diagram supplied. Rated insulation voltage: 250 V AC/DC Insulation group: C as per VDE 0110 Continuous current: 10 A Closing capacity: 50 A Breaking capacity Rated operating voltage up to U (V) Rated operating current I (A) Ohmic load Inductive load (T = 20 ms) 230 AC 10 10 24 DC 10 10 48 DC 10 9 60 DC 9 7 110 DC 5 4 220 DC 2.5 2 Fig. 36 Breaking capacity of auxiliary switch (-S1) 3SV92 24 9229 0001 176 0G
Description Position switch 3AX4206-0A Fig. 37 3AE5 - Position switch (54.2-4) Fig. 38 3AE1 - Position switch (54.1-4) Position switch (-S21) and (-S22) switch off the motor after charging the closing spring. Position switches (-S3) and (-S4) open when the closing spring is charged. Circuit-breaker tripping signal (-S6) 3AX4206-0A Fig. 39 3AE5 - circuit-breaker tripping signal (54.6) Fig. 40 3AE1 - circuit-breaker tripping signal (54.6) The position switch (-S6) makes contact briefly when the vacuum circuit-breaker is opened by means of an electrical release. This contact can be used for a signal. 9229 0001 176 0G 25
Description Low-voltage interface (-X0), 64-pin 3AX1134 Fig. 41 3AE5 - Low-voltage interface (-X0) (32) Fig. 42 3AE1 - Low-voltage interface (-X0) (32) For connection of the control line, the standard version of the vacuum circuit-breakers is equipped with a 64-pin low-voltage interface (-X0). The 64-pole plug for the external terminal, is suitable for crimp termination of control lines with a nominal cross-section of 1.5 mm 2. 26 9229 0001 176 0G
Description A further shunt release, transformer-operated release or undervoltage release can be installed as a 2nd release. 2nd shunt release (-Y2) 3AX1101 Fig. 43 3AE5-2nd shunt release (51.2) Fig. 44 3AE1-2nd shunt release (51.2) Power consumption The second shunt release (-Y2) is installed whenever more than one shunt release is needed. In this version, the electrical open command is passed by means of a magnet armature to the OPEN latch by release of an energy storage mechanism, thus opening the vacuum circuit-breaker. This opening solenoid is not designed for continuous operation. Any necessary varistors and rectifiers are integrated in the release. 10 W / VA 9229 0001 176 0G 27
Description Transformer-operated release (-Y4), (-Y5) 3AX1102, (-Y6) 3AX1104 Fig. 45 3AE5 - transformer-operated release (51.3) Fig. 46 3AE1 - transformer-operated release (51.3) Power consumption The transformer-operated releases (-Y4), (-Y5) or (-Y6) consist of an energy storage mechanism, an unlatching fixture and an electromagnetic system. If the tripping current is exceeded (90 % of the transformer-operated release's rated current), the energy storage mechanism is unlatched, thus initiating opening of the vacuum circuitbreaker module. For use of the transformer-operated release, matching transformers are also needed for matching, in addition to the main current transformers. Power consumption for 0.5 A and 1 A 6 VA at 90 % of the transformer-operated release's rated current and with open armature. 10 W / VA 28 9229 0001 176 0G
Description Undervoltage release (-Y7) 3AX1103 Note The undervoltage release (-Y7) may only be operated with the series supplied resistor (-R1). Note For switching operations (mechanical or electrical), the undervoltage release 3AX1103 must be connected to control voltage, as otherwise closing is not possible (see Removing the transport securing device from the undervoltage release, page 57). The undervoltage release (-Y7) has an electromagnet system that is always live when the vacuum circuit-breaker is in the closed state. If the voltage drops below a certain value, the undervoltage release (-Y7) is unlatched, thus initiating opening of the vacuum circuit-breaker via the energy storage mechanism. Random tripping of the undervoltage release (-Y7) is generally performed by an NC contact in the tripping circuit, but can also be done with the aid of an NO contact by short-circuiting the solenoid coil. If this latter method is used, the solenoid coil's short-circuit current is limited by the built-in resistor. The undervoltage release (-Y7) can also be connected to voltage transformers. The undervoltage release (-Y7) automatically trips the vacuum circuit-breaker if the rated supply voltage drops to an inadmissible value. Any necessary varistors and rectifiers are integrated in the release. Power consumption 20 W / VA A B (-R1) (-S1) (-Y7) Resistor Auxiliary switch Undervoltage release Fig. 47 Undervoltage release (51.7) Fig. 48 Typical circuit for connection of the undervoltage release (-Y7) 9229 0001 176 0G 29
Description Heater (-R01) for condensation water protection (optional) Fig. 49 3AE5 - Heater (59.4) Fig. 50 3AE1 - Heater (59.4) The heater limits condensation and corrosion of the vacuum circuit-breaker. To this end, the heater has to be connected to the supply voltage (see circuit diagram included with the delivery). WARNING Danger of burns! Touching the hot heater will cause burns. Do not touch the heater before it has cooled off. Power consumption The surface temperature of theheater is approx. 180 C. 50 W, rated voltage 230 V AC 30 9229 0001 176 0G
Description Conditions Disconnected position Operating position CLOSED switching position OPEN switching position Locking devices To lock vacuum circuit-breakers as a function of the switching position, the spring charge mechanisms of the vacuum circuit-breaker can be equipped with a locking device. This is also the case for vacuum circuit-breakers on switch gear trucks, in withdrawable sections or with disconnectors. The vacuum circuit-breaker must only be switched on in operating or disconnected position. The operating or disconnected position is the position of the vacuum circuitbreaker on the switchgear truck or withdrawable section in the switchgear. At the same time, the vacuum circuit-breaker may be moved on the switchgear truck or withdrawable section only when it is open. Positions of the vacuum circuit-breaker in the switchgear The isolating distance between the vacuum circuit-breaker contacts and the switchgear counter-contacts is attained fully. The circuit-breaker is inserted fully into the switchgear and the vacuum circuit-breaker contacts overlap completely with the switchgear counter-contacts. Mechanical locking device (optional) A sensing and actuation component (b) on the system side detects the operating position (CLOSED/OPEN) of the vacuum circuit-breaker. If the vacuum circuit-breaker is closed, actuation of the system's interrogation and actuation component (b) is prevented. A mechanical system in the switchgear truck or withdrawable section reliably blocks movements of the circuit-breaker on the switchgear truck or withdrawable section. If the vacuum circuit-breaker is open, the sensing and actuation component (b) on the system side actuates, via the stroke (a), the vacuum circuit-breaker's mechanical locking device and reliably blocks closing of the vacuum circuit-breaker. 9229 0001 176 0G 31
Description. Fig. 51 3AE5 - Mechanical locking device Fig. 52 3AE1 - Mechanical locking device a b Stroke in the OPEN switching position (min. 5 mm, max. 10 mm) Sensing or actuation component (cross-section max. 14 mm x 3 mm, actuation force min. 50 N, max. 450 N) c + d e X-X Y see dimensional drawing CLOSED switching position spacing Sectional view 3AE1 view from below The installation dimensions (c+d) for the sensing or actuation component (b) are included in the dimensional drawing supplied.. WARNING Crushing hazard! Mechanical parts can move fast, even if they are remote-controlled. Contact with mechanical parts or parts under spring charge may crush parts of the body. Do not reach into openings. Do not touch pole assemblies or circuit-breaker shafts. Secure the vacuum circuit-breaker from being opening during adjustment work in the CLOSED switching position. 32 9229 0001 176 0G
Key-operated locking device 3AX1437 (optional, only 3AE1) Description If the vacuum circuit-breaker is equipped with a mechanical locking device, manual closing can be prevented with the key-operated locking device. Turning the key to the right/left or horizontally/vertically locks the key-operated locking device. The key can be pulled out in the locked position. Note: The key-operated locking device protrudes 14 mm from the cover. Fig. 53 Key-operated locking device (59.3) Electrical closing lock-out (-F1) 3AX1415 (optional, only 3AE1)) Instead of or in addition to the mechanical closing lock, closing of the vacuum circuit-breaker can be prevented with the electrical closing lock-out (-F1). The electrical closing lock-out (-F1) enables operation of the vacuum circuit-breaker if auxiliary voltage is available and mechanically locks both manual closing and electrical closing if auxiliary voltage is not available (position switch -S5). Note: For mechanical or electrical circuits the electrical closing lock-out 3AX1415 must be connected to the control voltage, otherwise no activation is possible. Fig. 54 Electrical closing lock-out (59.5) 9229 0001 176 0G 33
Description Rating plate 13 12 11 10 8/9 Type 3AE1115-2 No. S 3AE/00000023 Ur 12 kv, 50/60 Hz Isc 31.5 ka Ud/Up 28/75 Q 600806 Kontr Year of manufact. 2005 Ir 1250 A tk 3 s m 80 kg 14 1 2 3 4 5 1 Manufacturer 2 Year of manufacture 3 Rated operating current I r 4 Rated short-circuit duration t k 5 Dimensions m 6 Rated operating sequence 7 Classification to standard 8 Rated power frequency withstand voltage U d 9 Rated lightning impulse withstand 0001-II-10_en Rated operating sequence: O - 0.3 s - CO - 3 min - CO Classification to IEC 62271-100: E2, C2, M2 Made in Germany 6 7 voltage U p 10 Rated short-circuit breaking current I sc 11 Rated voltage U r 11 Rated frequency f r Fig. 55 Example - rating plate 12 Factory number 13 Type designation 14 Quality control seal Technical data Rated voltage* U r kv 7.2 12 17.5 7.2 12 17.5 24 Rated operating current I r A 800-2500*** 1250-3150*** 800-2500*** Rated lightning impulse withstand voltage (peak value) U p kv 60 Rated power frequency withstand voltage (effective value) U d kv 20 (32**) 75 (95****) 28 (42**) 95 60 75 95 125 38 20 (32**) 28 (42**) 38 50 (65**) Rated short-circuit breaking current I sc ka 12.5-31.5 40 12.5-25 Distance between pole centres mm 150, 160, 210, 275 210, 275 210, 275 Distance between the lower and the upper terminal mm 205, 275, 310 310 310 Rated operating sequence A, B, C A, B, C A, B, C A O - 3 min - CO - 3 min - CO B O - 0.3 s - CO - 3 min - CO; Standard rated operating sequence C O - 0.3 s - CO - 15 s - CO * In the event of a rated frequency f r of 50/60 Hz ** On request *** From 2000 A upwards only with 310mm space between the lower and the upper terminal and a distance between pole centres of 210/275mm **** On request, only 3AE5 Fig. 56 Technical data (excerpt from the catalogue) Dimensions and weights The dimensions of the vacuum circuit-breaker can be taken from the relevant dimensional drawing. If required, these are available from your sales representative. The weight is indicated on the vacuum circuit-breaker rating plate (see Fig. 55) or refer to the associated dimensional drawing. 34 9229 0001 176 0G
Description Ambient conditions Occasional condensation may occur under these ambient conditions. Vacuum circuit-breaker SION are suitable for use in the following climate classes according to IEC 60721, part 3-3: Class Climatic ambient conditions: 3K4 1) Biological ambient conditions: 3B1 Mechanical ambient conditions: 3M2 Chemically active substances: 3C2 2) Mechanically active substances: 3S2 3) 1) Minimum temperature limit: - 5 C (with addition A40 to - 25 C) 2) Without appearance of salt mist at simultaneous condensation 3) Restriction: Clean insulation parts 4) Average value, measured over 24 hours. 5) Average value, measured over 1 month Fig. 57 Ambient conditions Insulating capacity Installation altitudes The insulating capacity of insulation in air decreases with rising altitude due to the lower air density. In conformity with IEC 62271-1, the rated lightning impulse voltage values given in Fig. 56 are valid up to an installation altitude of 1,000 m above sea level. At altitudes of 1,000 m and higher, the insulation level must be corrected as shown in Fig. 58: Fig. 58 Altitude correction factor K a U U 0 K a U Rated withstand voltage U at standard reference atmosphere U 0 Required rated withstand voltage for the installation site K a Altitude correction factor K a = e m (H - 1000)/8150 Calculating the altitude correction factor K a : H = Installation altitude in meters m = 1 for AC voltage, lightning impulse voltage (between phases, phase-to-earth, applied longitudinally) Example For a required rated withstand voltage of 75 kv at altitude of 2500 m altitude, an insulation level of at least 90 kv under standard reference atmosphere conditions is required: 90 kv 75 kv e 1 (2500-1000)/8150 75 kv 1.2 9229 0001 176 0G 35
Description Switching times Closing time (closing time) < 60 ms Opening time (opening time) 1st shunt release (-Y1) < 60 ms 2nd release (-Y2, -Y4, -Y6, -Y7) < 45 ms Arcing time < 15 ms Break time 1st shunt release (-Y1) < 75 ms 2nd release (-Y2, -Y4, -Y6, -Y7) < 60 ms Dead time 300 ms Close/Open time 1st shunt release (-Y1) < 75 ms 2nd release (-Y2, -Y4, -Y6, -Y7) < 60 ms Minimum command duration Closing solenoid (-Y9) 45 ms 1st shunt release (-Y1) 40 ms 2nd release (-Y2, -Y4, -Y6, -Y7) 20 ms Shortest pulse time for circuit-breaker tripping signal (S6) 1st shunt release (3AE5) (-Y1) > 10 ms 1st shunt release (3AE1) (-Y1) > 15 ms 2nd release (3AE5) (-Y2, -Y4, -Y6, -Y7) > 6 ms 2nd release (3AE1) (-Y2, -Y4, -Y6, -Y7) > 10 ms Charging time if actuated electrically (-M1) < 15 s Synchronous operation error between the poles 2 ms Fig. 59 Switching times Closing time = period between starting (command) of the closing movement and the moment of contact touch in all poles. Opening time = period between starting (command) of the opening movement and opening of the last pole. Arcing time = period from the start of the first arc to extinction of the arcs in all poles. Break time = period between starting (command) of the opening movement and extinction of the arc in the pole extinct last (= opening time + arcing time). Close / Open time = period in an OPEN/CLOSE cycle between the moment of contact touch in the first pole during closing and the time when contact touch has been cancelled in all poles during subsequent opening. Dead time = period from the end of the current flow in all poles up to the start of current flow in the first pole. 36 9229 0001 176 0G
Description Circuit diagrams The circuit diagrams show deliverable components with their wiring options. Fig. 60 to Fig. 64 show non-binding examples of vacuum circuit-breakers. The circuit diagrams for the vacuum circuit-breaker are compiled depending on your order. Mechanical manual closing and electrical closing extended auxiliary switch "OPEN" release -Y1 -Y2 -Y4, -Y5 -Y6 -Y7 Fig. 60 3AE1 Circuit diagram examplevacuum circuit-breaker 64-pole plug-connector (part 1) -F1 Electrical closing lock-out (optional, only 3AE1) HA Manual opening HE Manual closing -K1 Contactor relay (anti-pumping device) -M1 Motor P Energy storage mechanism -R1 Resistor -S1 Auxiliary switch -S12 Position switch (prevents electrical switching if there is a mechanical locking device), (-22 only 3AE1) -S21, -S22 Position switch (switch motor off after charging) -S3 Position switch (opens when closing spring is charged) -S4 Position switch (message Closing spring charged ) -S6 Position switch (for circuit-breaker tripping signal) -X0 Low-voltage interface -Y1 1st shunt release -Y2 2nd shunt release -Y4 Transformer-operated release -Y5, -Y7 Transformer-operated release -Y6 Transformer-operated release -Y7 Undervoltage release -Y9 Closing solenoid This legend is also valid for the following circuit diagrams. 9229 0001 176 0G 37
Description A1 3) 1) 4) 3) D16 B2 B7 A2 A7 a) b) c) d) e) 1) Integrated varistor 2) Integrated rectifier for AC/DC 100 V 3) Line H07V-K1x2.5sw (as per EN 50525-2-31) when motors are used with DC 24 V/48 V and 60 V 4) Only if a mechanical closing lock is ordered at the same time a) Motor winding for DC b) Closing with anti-pumping device c) 230 V AC heater d) Circuit-breaker tripping signal e) Electrical closing lock-out (optional 3AE1) Fig. 61 3AE1 sample circuit diagram 64-pole plug connector (part 2) of the vacuum circuit-breaker 38 9229 0001 176 0G
Description C2 C3 *) A3 D3 *) A4 D2 B3 C4 B4 D4 a) b) c) d) 1) Integrated varistor 2) Integrated rectifier for AC/DC 100 V *) Terminal for monitoring the release coil a) 1st shunt release b) 2nd shunt release c) 1st transformer-operated release d) Low energy release Fig. 62 3AE1 sample circuit diagram 64-pole plug connector (part 3) of the vacuum circuit-breaker 9229 0001 176 0G 39
Description The unassigned auxiliary switch terminals are wired up with the 64-pole plug bottom, as shown. Normal auxiliary switch Extended auxiliary switch a) b) No wiring required if a) 2nd shunt release (-Y2) available b) Undervoltage release (-Y7) available Fig. 63 Example - auxiliary switch terminals System wiring Tripping via NC contact Tripping via NO contact Circuit-breaker wiring System wiring Fig. 64 Sample switching operation for connection of the undervoltage release (-Y7) 40 9229 0001 176 0G
Description a) b) c) d) 1) Integrated varistor 2) Integrated rectifier for AC/DC 100 V a) Motor winding for DC b) Closing with anti-pumping device c) 230 V AC heater d) Circuit-breaker tripping signal Fig. 65 3AE5 sample circuit diagram 64-pole plug connector (part 2) of the vacuum circuit-breaker 9229 0001 176 0G 41
Description a) b) c) d) 1) Integrated varistor 2) Integrated rectifier for AC/DC 100 V a) 1st shunt release b) 2nd shunt release c) 1st transformer-operated release d) Low energy release Fig. 66 3AE5 sample circuit diagram 64-pole plug connector (part 3) of the vacuum circuit-breaker 42 9229 0001 176 0G
Mounting Mounting DANGER High-voltage - danger to life Touching live parts causes an electric shock. Do not touch live parts! When performing work on the switchgear, de-energise it and earth it. The work described in the following sections must only be performed when the switchgear has been de-energised: - Take safety measures to prevent reclosing. - Observe industrial safety regulations. - Ensure that the vacuum circuit-breaker is installed and commissioned only by qualified personnel who are familiar with the operating instructions and observe the warning notices. WARNING Risk of injury due to wrong transport means! The use of incorrect transport can lead to the vacuum circuit-breaker falling and injury to persons. Observe weight. Use means of transport suited to the requirements and load-carrying capacity. The vacuum circuit-breaker must not fall over. Sharp edges may cause injury. WARNING Danger of burns! Touching the hot heater will cause burns. Do not touch the heater before it has cooled off. CAUTION Danger of crushing at rotating and spring-loaded parts Rotating and spring-loaded parts can move quickly through a manual release or a remote tripping of the vacuum circuit-breaker. Fingers may be crushed if coming into contact with rotating and spring-loaded parts. Touching the openly accessible rotating and spring-loaded parts such as drive shafts is to be avoided. Optionally, shaft covers for covering and protecting against touching the exposed circuit-breaker shaft available and can be mounted (see Chapter Mounting the shaft covers, p. 53). 9229 0001 176 0G 43
Mounting Note For preliminary work, the vacuum circuit-breaker must be secured against falling over, placed onto a suitable support or suspended from a crane to prepare for installation. Note Material damage due to incorrect operation! If the SION vacuum circuit-breaker is triggered manually with the cover removed and the mechanical locking device actuated, the operating mechanism of the vacuum circuit-breaker will be irreversibly damaged. Any warranty claims are lost in the event of such incorrect operation. Use suitable means to prevent the SION vacuum circuit-breaker from closing if the cover has been removed and if the mechanical locking device has been operated. Check data Mounting position Attachment in the switching cubicle The vacuum circuit-breaker is delivered in the OPEN switching position and closing spring discharged. Before installing the vacuum circuit-breaker remove the transport aids (see Unpacking on page 6). Before installing the vacuum circuit-breaker in a switching cubicle, check the details on the rating plate (see Rating plate on page 34) in order to avoid confusion. The SION vacuum circuit-breaker can only be installed vertically (to the vacuum interrupter), as an indoor withdrawable section and as an indoor fixed installation. Fig. 67 Mounting position 44 9229 0001 176 0G
Mounting Removing and mounting the covers Remove the covers to mount the mounting brackets. Removing and mounting cover 3AE5 Fig. 68 3AE5 - Removing the cover Fig. 69 3AE5 - Mounting the cover Removing Pull off both the engaging hooks of the cover (20.1) simultaneously. Swing cover (20.1) forward and then remove to the front and top. Mounting Insert the cover (20.1) into the guide from the top; do not jam or swing it down. Let both the engaging hooks of the cover (20.1) fully engage. Removing the cover for the low-voltage interface 3AE1 Fig. 70 3AE1 - Pressing in the engaging hook Fig. 71 3AE1 - Removing the cover Press in the engaging hooks of the cover for the low-voltage interface (20.2). Remove the cover for the low-voltage interface (20.2). 9229 0001 176 0G 45
Mounting Mounting the cover for the low-voltage interface 3AE1 Fig. 72 3AE1 - Mounting the cover Fig. 73 3AE1 - Engaging the cover Position the cover for the low-voltage interface (20.2) and push in as far as it will go. Engage the engaging hooks of the cover for the low-voltage interface (20.2). Removing and mounting the side panels 3AE1 Fig. 74 3AE1 - Removing the side panels Fig. 75 3AE1 - Mount side panels Removing To mount the mounting brackets on the SION vacuum circuit-breaker with a distance of 210 and 275 mm between pole centres, only remove the side panels (20.3): Screw out Phillips head screws (4x) with a Phillips head screwdriver size 3 (ISO 7045). Pull off the side panels (20.3). Mounting Carefully position the side panels (20.3). Screw in the Phillips head screws (4x) with a Phillips head screwdriver size 3 (ISO 7045) and tighten to a torque of 4 ± 0.4 Nm. 46 9229 0001 176 0G
Mounting Removing and mounting the cover 3AE1 Fig. 76 3AE1 - Removing the cover Fig. 77 3AE1 - Mounting the cover Removing Screw out Phillips head screws (4x) with a Phillips head screwdriver size 3 (ISO 7045). Pull off the cover (20.3). Mounting Carefully position the cover (20.3). Screw in the Phillips head screws (4x) with a Phillips head screwdriver size 3 (ISO 7045) and tighten to a torque of 4 ± 0.4 Nm. Mounting the PG fitting The version with plug or terminal strip (without low-voltage plug) is supplied with a PG fitting and fasteners (in the accessories pack). The PG fitting serves to bundle and protect the cables coming from the low-voltage interface. Note Self-tapping screws are suitable for single use only. 9229 0001 176 0G 47
Mounting Screw the PG fitting with the self-tapping screws (Torx screwdriver, size 20) and a tightening torque of 3 ± 0.3 Nm. For the wiring of the connector strip or terminal strip see page 55. Fig. 78 Example - mounting the PG fitting 48 9229 0001 176 0G
Mounting Mounting the panels separating from the unit Panels separating from the unit (47) can be used to insulate the individual poles from each other if there is restricted terminal space. When using panels (47) separating from the unit, you can use main conductors with a diameter or cross-section of max. 60 mm. Fig. 79 3AE5 - to 17.5 kv, Mounting the separating panels Fig. 80 3AE5 - to 17.5 kv, Engaging the separating panels Push the separating (47) panels onto the threaded rods already mounted on the main conductors (for instructions on installing the main conductors, see Connecting the main conductor page 59). Place the separating panel (47) onto the pole shell (46) and engage into the guide. Engage the hooks by hand, if necessary. Fig. 81 3AE5-24 kv, Mounting separating panels Fig. 82 3AE5-24 kv, Engaging separating panels Place the upper separating panel (47) at a slight angle from above onto the rib (arrow A) and press against the pole shell (46), until it engages audibly. Press the lower separating panel (47) horizontally against the pole shell (46), until it engages audibly. 9229 0001 176 0G 49
Mounting Fig. 83 3AE1 - Mounting separating panels Fig. 84 3AE1 - Engaging separating panels Place the separating panel (47) onto the rib (arrow a) from the top, holding it at a slight angle. Press the bottom part of the separating panel (47) against the pole shell (46) until it engages audibly. Check whether the engaging hooks of the separating panel (47) have fully engaged behind the insulation ribs. Engage the hooks by hand, if necessary. Mounting the fixed-mounted circuit-breaker on a horizontal plane Fig. 85 3AE5 - Mounting for fixed installation from below Fig. 86 3AE1 - Mounting for fixed installation from below Fastening on the mounting surface There are a total of 4 fixing holes on the base plate for the various installation types. Use M10 screws strength class 8.8 for fastening. The binding dimension drawings are relevant. Use 4 M10 screws to screw the fixed-mounted circuit-breaker onto the mounting surface from below. Tightening torque 40 ±4 Nm (applies to greased threads only). 50 9229 0001 176 0G
Mounting Fastening on the cartridge insert To fasten to the cartridge insert, remove the cover prior to mounting (see Removing and mounting the covers, page 45) and fasten the wiring harness in the operating mechanism (see Connecting low-voltage, page 55). Mounting the fixed-mounted circuit-breaker on a vertical plane (using mounting brackets) The framework must be made to suit the operating conditions and have sufficient load bearing capacity and stability. Fig. 87 3AE5 - Mounting the mounting brackets Fig. 88 3AE1 - Mounting the mounting brackets Remove the cover (only 3AE1) (see Removing and mounting the covers page 45). Take the fasteners out of the accessories pack and mount bent (only 3AE5), level or cranked (only 3AE1) mounting brackets, depending on installation drawing. Tightening torque 24 ± 2 Nm. Mount the cover again (only 3AE1) in the reverse order (see Removing and mounting the covers page 45). Installing the vacuum circuit-breaker on a vertical plane. 9229 0001 176 0G 51
Mounting Mounting the guard plate and shaft cover (optional, only 3AE5) Note The guard plate and the shaft covers are accessories. Whether mounting is possible depends on the version of the switchgear switching device. You can ask the manufacturer if mounting is possible. A mounted shaft cover prevents access to open moving parts and prevents injuries. Mounting the guard plate Fig. 89 3AE5 - Mounting the guard plate (optional) Fig. 90 3AE5 - Mounting the guard plate (optional, only for 31.5 ka and PMA 150/160 mm) To cover and to protect against burns and hot gas forming in the event of a failure, you can attach a guard plate. Guard plates can also be fastened on vacuum circuit-breakers with cartridge inserts. Cover remains mounted. Take the fasteners out of the accessories pack and mount the guard plate as shown in the installation drawing. Tightening torque 25 ± 2 Nm. Insert guard plate between pole shell and mechanism box and fasten to the mechanism box. 52 9229 0001 176 0G
Mounting Mounting the shaft covers A shaft cover can be mounted on each side to protect the shaft from being touched. Insert expanding rivet in shaft cover (step 1). Mount shaft cover with the fastening elements and the self-tapping screws (Torx T20) to the vacuum circuit-breaker (step 2). Tightening torque 5 ± 1 Nm Fig. 91 3AE5 - Mounting the shaft cover (optional) 9229 0001 176 0G 53
Mounting Connecting to earth Note If the SION vacuum circuit-breaker is installed into an earthed metal frame and is connected permanently and electrically conductive, no separate earthing is required. Place serrated washers under the screw heads when fastening the vacuum circuit-breaker in this case. Connecting to earth Connect the vacuum circuit-breaker on the earth terminal (70) to the high-voltage protective earth as specified (DIN EN 50341). Fig. 92 3AE5 - Connecting the earth wire Fig. 93 3AE1 - Connecting the earth wire Select the cross-section of the earth wire so that a current of 30 A, with a maximum voltage drop of 3 V can be conducted to the provided earthing point (see IEC 62271-200). Remove hexagon screw M12 with washers from the accessory kit, or if mounted, completely unscrew the earth terminal. Tighten the earth wire ring terminal with the M12 hexagon screw and washer on the earth terminal with 70 Nm. Fig. 94 3AE5 - Connecting the earth wire (only 31.5 ka and PMA 150/160 mm) 54 9229 0001 176 0G
Connecting low-voltage Mounting Connect the low-voltage connecting cables in the customer's switchgear in such a way that safe operation as per the supplied circuit diagram is guaranteed. Wiring the plug or terminal strip Fig. 95 3AE5 - Wiring the 20-pole connector strip (33.1) Fig. 96 3AE1 - Wiring the terminal strip (33) Remove cover or hood for the low-voltage interface (see Removing and mounting the covers page 45). Insert flat-head screwdriver (size 0.5 x 3 mm) into the terminal strip (3AE1) or plug (3AE5). Insulation-stripped connection wire (or with wire end ferrule) with a cross-section - Solid 3AE5 from 1.5 mm 2 to 2.5 mm 2 3AE1 from 1.5 mm 2 to 4 mm 2 - Insert fine-wired from 1.5 mm 2 to 2.5 mm 2. Remove flat-head screwdriver. (-S21) (-X1.5.2) (-X1.5.2) (-S1) (-S1; -Y4/6; -Y7) -Y2/4/6; -R1 (-S1) (-S4) (-S4) (-S4) 0001-II-59 (-X1.5.2) (-X1.5.2) (-X1.5.2) (-S3) (-S3) (-S3) (-R01) (-R01) -Q0 -K1 21 2 3 23 33;A1;01 1) 2) A2;2 43 21 14 22 5 6 9(7) 14 21 22 1 2 -Q0 -X1.1 1 -Q0 -X1.3 2 3 4 5 1) 2) 6 2) 7 8 9 10 -Q0 -X1.2 1 -Q0 -X1.4 2 3 2) 4 (48-60 V) 5 6 7 2) 8 2) 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 -M1 -Y1 -Y2/-Y4/-Y6/-Y7* -Y7* -S4 -S6* internally wired -Y9 Reference potential Close internally wired Heater* * only on order Connecting the control lines at 20-pole connector strip -X1 OPEN signal potential (-Y9; 24 V to 240 V) (customer Faston flat plug sleeve with insulating sleeve in the accessories) -X1.3, -X1.4 Each as 10-pole plug (customer plug for -X1.3 and -X1.4 in the accessories) Note: Terminal 5 of (-X1.4) reference potential of the CLOSE signal (-Y9; 24 V bis 240 V) Fig. 97 3AE5 - Wiring connector strip (-X1.3) and (-X1.4) at the customer's site 9229 0001 176 0G 55
Mounting Connecting low-voltage for cartridge insert Fig. 98 3AE5 - Laying the wiring harness Fig. 99 3AE1 - Laying the wiring harness Laying the 3AE5 wiring harness Laying the 3AE1 wiring harness Feed the wiring harness of the cartridge insert with the plugs (-Q0) along the right-hand side panel through the vacuum circuit-breaker. Attach the wiring harness to the present wiring harness using cable straps and ensure there is sufficient distance from the spring state indicator. Feed the wiring harness of the cartridge insert with the plugs (-Q0) along the retaining brackets (60.1 and 60.2) through the vacuum circuit-breaker. Fasten the wiring harness using cable straps. Fig. 100 3AE5 - Mounting the plug for cartridge insert Fig. 101 3AE1 - Mounting the plug for the cartridge insert, illustration without terminal strip 3AE5 - Mounting the plug Insert plug bottom (-Q0) into the frame as far as it will go and let engage. Wire and insert plug (-Q1) (see Wiring the plug or terminal strip page 55). 3AE1 - Mounting the plug Mount plug and connect (see Removal and mounting instructions for the 10-pin plugs X01 and X02, order no. 92290018). 56 9229 0001 176 0G
Mounting Undervoltage release (-Y7) available? Removing the transport securing device from the undervoltage release The vacuum circuit-breaker with an undervoltage release (-Y7) 3AX1103 is supplied with a transport securing device. Remove the cover (see Removing and mounting the covers page 45). Shift the locking screw of the striker from position A to B (see reference note in operating mechanism of the vacuum circuit-breaker). Mount the cover again in the reverse order (see Removing and mounting the covers page 45). A B A B Fig. 102 3AE5 - Removing the transport securing device Fig. 103 3AE1 - Removing the transport securing device 9229 0001 176 0G 57
Mounting Electrical connection of the main conductor DANGER High-voltage - danger to life Checking the vacuum circuit-breaker in the switchbay with applied high voltage is allowed only after the correct function has been determined (see Commissioning on page 67). Note Grease the busbars with Vaseline prior to mounting. Note For screw-in depths for screws or threaded rods and Refer to the table Screw-in depths, Fig. 106, impact depths for dowel pins or coiled spring pins. The busbars can be purchased from the Siemens Service Center. Preparing contact areas Note Clean silver spray-plated and copper spray-plated contact areas with a cloth; do not brush. Different connection materials (AI/CU) must not be cleaned with the same cleaning tools. Silver-plated parts must not be bolted to aluminium bars / rails. Fig. 104 Cleaning the contact areas Fig. 105 Cleaning the contact areas of the busbars 58 9229 0001 176 0G
Mounting Use a steel brush to carefully brush the contact areas (cross-wise) of the busbars until they are metallically bright and wipe off any residue using a clean cloth. After cleaning, very lightly grease the bright contact areas with acid-free Vaseline (e.g. Shell-Vaseline 8420) and screw together immediately. Screw-in depths in the upper and lower terminals Type 3AE1 3AE5 Rated voltage U r kv 7.2-12 17.5 7.2-17.5 24 7.2-17.5 24 Rated shortcircuit breaking current I ka 12.5-25 sc Rated operating current I r Terminal thread Upper terminal (A) Lower terminal (B) A 800-1250 31.5 800-1250 Up to 31.5 2000-2500 Up to 31.5 40 12.5-25 800-1250 2000-2500 800-1250 Fig. 106 Screw-in depths Connecting the main conductor 2000-2500 800-1250 2000-2500 12.5-31.5 800-1600 M12 M16 M12 M16 M12 M16 M12 M16 M12 mm 20 ± 1 mm 28 ± 1 38 ± 1 28 ± 1 20 ± 1 Note 12.5-25 800-1250 For vacuum circuit-breakers with connecting bars, it is recommended to use the stainless steel screws or non-magnetisable stainless steel screws included in the accessory pack. Mounting busbars Adjust the busbars in such a way that, before fastening, they lie flat easily and fit the holes on the contact areas of the upper and lower terminal. 9229 0001 176 0G 59
Mounting Fig. 107 Screw-in depths in the upper and lower terminals Fig. 108 Installing busbars (flat). Example for 1250 A Corresponding to the rated current strength, use M12 or M16 screws and nuts - strength class 8.8 - for connection of the busbars and use the appropriate spring elements and washers. When tightening the screws, hold the nuts against the tightening torque with a suitable screwdriver or socket wrench. Securing with a spiral pin Tightening torque for - M12: 40 ± 4 Nm - M16: 100 ± 10 Nm Tightening torques apply to greased threads only. The busbars can be secured against twisting with a spiral pin as per ISO 8748 or a dowel pin as per ISO ISO 8752 4 X* ) mm N C. Make a hole Ø 4H11 in the busbar (see Fig. 108, horizontal arrow). See dimension drawings. * ) X = Length of the dowel pin, depending on the cross-section of the busbar in mm 60 9229 0001 176 0G
Mounting Mounting contact arms and systems 3. 4. 22 22.1 0002-V-2 Fig. 109 Cleaning and mounting threaded rods (22.1) for contact arms (22) Fig. 110 Cleaning and mounting contact arms (22) Grease the screw-in section of the threaded rods with Vaseline. Screw-in threaded rod and observe the screw-in depths for safe use (see Table Screw-in depths in the upper and lower terminals, page 59). Screw threaded rods to the contact surfaces. Tightening torque for - M12: 40 ± 4 Nm - M16: 100 ± 10 Nm Tightening torques apply to greased threads only. End faces of the copper contact arms must be - roughened - cleaned and - greased with Vaseline. End faces with silver-plated contact surfaces must be - cleaned and - greased with Vaseline. 1. 2. 23 22.1 22 23.1 22.2 3. 4. 0002-V-3 0002-V-4 Fig. 111 Fit contact arms (22) Fig. 112 For contact arms with Ø 40 mm, insert the contact arm adapter (22.2) on the rear. 9229 0001 176 0G 61
Mounting Fit the contact arms. Mount separating panels (if present, see Mounting the panels separating from the unit page 49) For contact arms (at rated operational current I r 1250 A) with Ø 40 mm insert contact arm adapter in contact system: - Grease contact fingers in the contact system with Molykote Longterm 2 - On the rear of the contact system, adjust the contact arm adaptor with screw, washer and nuts - Tighten contact arm adaptor in the contact system using an open-end wrench - Remove screw, washers and nut. Fig. 113 Fastening contact systems with contact arm adaptors to contact arms with Ø 40 mm Fig. 114 Fastening contact systems to contact arms with Ø 60 mm Grease contact systems for contact arms with Ø 60 mm (without contact arm adapter) on one side of the inside (round outer edge) on the contact fingers with Molykote Longterm 2. Fit contact system onto threaded rod and contact arm, observing location of the contact system (round outer edge towards contact arm). Tighten contact system with torque wrench. Tightening torque for - M12: 40 ± 4 Nm - M16: 100 ± 10 Nm Tightening torques apply to greased threads only. Grease other side of the contact system with Molykote Longterm 2. 62 9229 0001 176 0G
Mounting Mounting the bushing and mating contact Note The plate must be provided by the customer (for dimensions, see dimensional drawing supplied). Screw bushings with mating contact, each with 4 DIN 603 M8x25-8.8 cup square bolts contact washers and hexagon nuts to the plate (made of non-ferromagnetic steel) in the switchbay or the rear of the guide frame. Tightening torque for - M8: 25 ± 2 Nm Tightening torques apply to greased threads only. Fit bushing cap from the other side. Fig. 115 Mounting a bushing with mating contact to the guide frame or the plate 9229 0001 176 0G 63
Mounting Installing the vacuum circuit-breaker SION with cartridge insert Fig. 116 Example 3AE1 - Inserting into guide rails Fig. 117 Example 3AE1 - Inserting and locking Fit vacuum circuit-breakers with cartridge insert into the unit's guide rails. Push vacuum circuit-breaker with cartridge insert into the guide rails until they hit the side stops (large arrow), moving locking handles towards the middle of the withdrawable section (small arrows). After reaching the side stops, check that the locking handles have engaged properly. 64 9229 0001 176 0G
Moving the vacuum circuit breaker SION on the withdrawable section Mounting WARNING Crushing hazard! Mechanical parts can move fast, even if they are remote-controlled. Contact with mechanical parts or parts under spring charge may crush parts of the body. Do not remove covers. Do not reach into openings. Do not touch pole assemblies or circuit-breaker shafts. Note Material damage due to incorrect switching position! Mechanical parts may become damaged if the switching position is not observed. Always move the vacuum circuit-breaker on the withdrawable section in the OPEN switching position. Fig. 118 Example 3AE1 - Moving in guide rails Insert the handle for withdrawable section 3AX1430-2C into the withdrawable section's coupling. Turn the inserted handle of the withdrawable section 3AX1430-2C clockwise in order to move the vacuum circuit-breaker to a perceivable stop. Travel path lengths (optional): - 180, 200 and 220 mm for all vacuum circuit-breakers to 17.5 kv and - 260 mm for all vacuum circuit-breakers with 24 kv. 9229 0001 176 0G 65
Mounting Position queries during travel If the low-voltage interface has been connected on the customer's premises, the following positions of the vacuum circuit-breaker with withdrawable section are sensed during travel: Disconnected position/test position Intermediate position Entering position/service position Buttons S1.5; S1.6; S1.7; S1.8 output a signal or a message No signal Buttons S1.0; S1.1; S1.2; S1.3 output a signal or a message For stabilisation purposes, a further bar is provided on the withdrawable section. This is automatically extended downwards by the handle of withdrawable section 3AX1430-2C during retraction. For the size of the bar, refer to the dimensional drawing supplied. Fig. 119 Bar on withdrawable section 66 9229 0001 176 0G
Operation Operation DANGER High voltage - danger to life! Touching live parts causes an electric shock. Do not touch live parts! Ensure that the vacuum circuit-breaker is operated only by qualified personnel who are familiar with the operating instructions and observe the warning notices. Check through all of the items on the checklist and ensure correct functioning before commissioning. CAUTION Increased noise levels due to switching noise Temporary noise levels above 85 db (A) can cause damage to health. Wear suitable ear protection. Commissioning Before commissioning, check the following points to ensure that the SION vacuum circuit-breaker is functioning faultlessly: Checklist Notes Does the information on the rating plate (see page 34) match the ordering data? Ensure correct operating voltage. If necessary, clean the vacuum circuit-breaker (details on this in section Cleaning on page 72). Check that screw connections are tightened securely. Check terminal strip plug-connection for tightness. If necessary, check and adjust the customer's devices. Test switching without supply voltage Charge the closing spring with the hand crank (see Fig. 121), then press the CLOSE pushbutton and, once closing has been performed, press the OPEN pushbutton. Test switching with supply voltage To perform test switching with the motor, switch on the supply voltage. The motor starts up immediately and charges the closing spring. Check the indicator for charge state of the closing spring (mechanically and electrically). Electrically check through auxiliary switch S1 and position switch in both end positions operate the vacuum circuit-breaker to do so. Check functioning of the closing solenoid Y9 and all available shunt releases by operating them electrically. 9229 0001 176 0G 67
Operation If an undervoltage release (Y7) 3AX1103 is present: has the locking screw of the striker been shifted from position A to B (see Removing the transport securing device from the undervoltage release on page 57)? If mechanical locking is available: check if correct function of mechanical locking is guaranteed as per IEC 62271-200. WARNING Do not commission the vacuum circuit-breaker if there are malfunctions. If the malfunctions or the damage cannot be remedied, contact a sales representative or Siemens Service and, if necessary, send back the vacuum circuit-breaker. Position indicator and spring state indicator when charging the closing spring, closing and opening Input Position indicator Spring state indicator Charging with hand crank, with motor operating mechanism Closing Opening Pushbutton OPEN, Remote tripping Pushbutton CLOSE Remote tripping * * Spring only charged if motor voltage is applied Fig. 120 Operating element indictors First closing operation Note If an undervoltage release 3AX1103... is present, a control voltage must be connected for (mechanical or electrical) circuits, otherwise no activation is possible. If all functions have been checked and are ok, switch on high-voltage while observing all of the safety regulations and operative requirements. Charging the closing spring WARNING Risk of injury if hand cranks other than the original hand crank are used. When the supply voltage is present, the motor immediately recharges the spring after a closing operation. If the hand crank does not have a slip coupling, the hand crank will also rotate. To avoid injuries caused by the motor starting suddenly, the vacuum circuitbreaker must be charged only using the original hand crank. If the supply voltage is applied, the closing spring is automatically charged by the motor. 68 9229 0001 176 0G
Operation Hand crank If the supply voltage fails, the closing spring can be charged with a hand crank. To do this, fit the hand crank onto the hand crank coupling through the opening with the adapter pushed forward. Turn clockwise until the spring state indicator changes over: Discharged Charged Fig. 121 3AE5 - Charging the closing spring with the hand crank Fig. 122 3AE1 - Charging the closing spring with the hand crank The adapter of the hand crank is designed in such a way that the hand crank becomes uncoupled when the motor supply voltage returns. Closing Provided there is no lock-out due to a mechanical locking device, send the closing command via the CLOSE pushbutton or the corresponding command element until the vacuum circuit-breaker is closed, and shows and signals the CLOSED switching position. Change of the position indicator: OPEN After closing and releasing the CLOSE pushbutton, if necessary, the closing spring is immediately automatically charged by the motor and the symbol for Closing spring charged becomes visible in the spring state indicator. Change of the spring state indicator: CLOSE Charged Discharged Charged 9229 0001 176 0G 69