brands you trust. CRANE Nuclear Overview
Crane Nuclear Valves Proven Designs for the Next Generation of Nuclear Power CRANE Nuclear continues to deliver proven, innovative valve designs to the nuclear power industry. As an OEM of several world-renowned brands, CRANE Nuclear has an extensive library of designs to incorporate, including: CRANE Pacific Chapman Stockham Aloyco Xomox Flowseal Jenkins Centerline Flomatics Saunders As the industry prepares for the next generation of new nuclear power plants, CRANE Nuclear is ready. Through facility expansion along with the addition of tooling and personnel, we are uniquely positioned with a dedicated facility to handle new plant project capacity without affecting our ability to serve our customers in the operating market. Quality Assurance CRANE Nuclear, Inc. holds ASME Authorization for N Stamped Class 1, 2 and 3 valves and NPT Class 1, 2 and 3 parts and materials. NR repairs, modifications and replacements of Class 1, 2 and 3 valves and piping are provided under National Board Certificates. Activities are controlled under the CRANE Nuclear Quality Assurance Manual, to the requirements of 10 CFR 50 Appendix B, ANSI N45.2, and the ASME Boiler and Pressure Vessel Code Sections III and IX and Article NCA-4000. CRANE Nuclear s QA Program is regularly audited by NUPIC and additionally by NSSS suppliers and other nuclear customers. FLOMATICS CHAPMAN Exact-match Walworth 2
A History Dedicated to Nuclear Power From supplying valves to the first commercial nuclear power station in Shippingport, PA to addressing the needs of the next generation of nuclear power plants, CRANE Nuclear has a long history of providing a complete line of gate, globe, check, quarterturn butterfly, and specialty valves for the nuclear power industry. 1855 CRANE begins manufacturing valves. 1952 Nuclear valves are manufactured and supplied to the U.S. Navy. 1956 CRANE manufactures and supplies Gate valves for the first commercial nuclear power plant (Shippingport). 1959 CRANE acquires Chapman Valve Co. for tilting disc check valve capabilities. 1971 CRANE is one of the first U.S. manufacturers authorized to use the N symbol of the American Society of Mechanical Engineers for both valves and weld fittings. 1985 CRANE acquires Aloyco (a leading stainless steel valve manufacturer), including a license to manufacture Walworth nuclear replacement parts and valves. 1992 Flomatics Control Valve line is transferred from CRANE-Chempump to CRANE-Aloyco. 1994 CRANE acquires the Mark Controls valve companies adding Pacific Valve, Flowseal, and Center Line products to its manufacturing capabilities. 1994 CRANE-Aloyco nuclear operations become CRANE Valves Nuclear Operations establishing a customer focused organization. 1996 CRANE Valves Nuclear Operations expands into a new and modern valve manufacturing facility in Bolingbrook, IL. 1997 CRANE acquires ITI MOVATS from Westinghouse, expanding CRANE s capabilities for providing a total package of nuclear solutions to valves, valve parts, valve test technology, and valve services. 1998 CRANE Valves Nuclear Operations and CRANE MOVATS becomes CRANE Nuclear, Inc., establishing its headquarters in Kennesaw, GA. 2001 CRANE acquires Alfa Laval s Industrial Flow Control Group, which includes the Saunders diaphragm and metal-seated (triple-offset) butterfly valve products. 2001 CRANE acquires XOMOX Corporation from Emerson, which includes the Xomox plug and butterfly valves. Crane re-institutes supplying N-stamps and safety-related (Xomox) plug and butterfly valves. 2001 CRANE Nuclear licenses the right to manufacture, market and sell a top-entry ball valve design from Cornerstone Valve for the nuclear power market. 2007 CRANE Nuclear expands its Bolingbrook, IL facility in preparation for new nuclear power plant construction. 2008 NPC Orders 3
Like for Like and Engineer to Order Valves Crane Nuclear offers a wide variety of valves. Pressure Seal and Bolted Bonnet Gates, Globes and Checks plus quarter turn High Performance Butterfly Valves, Plug Valves and Ball Valves, and specialty Nozzle Check and Dual Plate Check valves. At Crane Nuclear, you can get exactly what you want since we are a make to order facility. We provide quotes based on your specific RFQ s and Specifications. We thoroughly evaluate your requirements during the RFQ phase, and quote a product that matches your requirements. We do not quote a standard product that does not meet your specifications, and then take exception after receiving an order. The valves we quote and provide fall into two broad categories; Like for Like and Engineer to Order. Like for Like valves are exact duplicate replacements to valves already installed and in service. They can be provided for the full range of Crane brands (Crane, Chapman, Pacific, Stockham, Xomox, Flowseal, Aloyco, Flomatics, Walworth equivalent). When you need an exact duplicate valve that will fit exactly into your installed base of valves, Crane Nuclear can provide that valve. The valves will be built to the original manufacturing bills of materials and drawings with the same dimensions and general materials of construction. Crane Nuclear can certify the new valves as being identical to those originally provided (frequently during initial plant construction). The parts in the new valve will be interchangeable with the parts in the originally provided valves. Since it is certified as being identical to the original valve, there is no need to justify the replacement. You need to do no equivalency evaluations. Your engineering requirements are limited to the removal and replacement of the currently installed valve. If it is required that any material of construction be changed from the original, such as asbestos packing, obsolete material, cobalt free hardfacing, etc., then the replacement material will meet or exceed the original material. When this occurs, an updated assembly drawing, referencing the original assembly drawing, will be provided in the customer desired paper or electronic format. Material reconciliations prepared by the CNI Engineering Department can be provided for review. Engineer to Order valves are those being provided when a Like for Like is not needed. Examples would be a plant modification project, or an upgrade to an existing system. Engineer to Order valves are based on customer stated requirements, usually in the form of an RFQ description supported by a Valve Data Sheet and a Specification. They are not exact replacements to installed valves with fully interchangeable parts. They are based on the most suitable of the extensive current Crane brand designs, modified as necessary to meet customer requirements. Typically, in addition to the safety related required manufacturing, QA and material records, they are provided with full documentation in the form of Design Reports, Seismic Reports, Installation and Maintenance Manuals and cross sectional Assembly Drawings identifying the component parts and materials of construction. 4
Like for Like and Engineer to Order Valves Quality Replacement Valves and Parts for CRANE Valve Brands CRANE Nuclear has one of the largest installed bases of gate, globe, check, quarter turn, and specialty valves in the nuclear power industry. At our facility for the production of safety related valves and parts, we have an extensive library of controlled documentation. Coupled with our design engineering capabilities and manufacturing facility, CRANE Nuclear can quickly provide an exact replacement valve or part match for all CRANE valve brands. 5
Nuclear Standards & Certifications Quality Assurance Program 10CFR50 Appendix B Design, manufacture & assembly of valves and valve parts Qualification of Personnel ANSI N4S.2 ASME N-Stamp N-2899 ASME NPT Stamp N-2900 ASME NCA-4000 ASME NB Registration China NNSA HAF-604 Registration Held N-Stamp for 42 years I Regular NUPIC Audits Crane 6
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FOR PARTS: CRANE NUCLEAR 860 Remington Bldv. Bolingbrook, IL 60440 USA Tel: 630.226.4900 Fax: 630.226.4648 FOR SERVICES: CRANE NUCLEAR 2825 Cobb International Blvd. Kennesaw, GA 30152 USA Tel: 770.424.6343 Fax: 770.429.4752 www.flowoffluids.com NU-SEC1-BU-EN-LT-CN-2013_08 Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. 2013 CRANE Nuclear,