Machine assembly Filter & Basket supports 2-3. Hood Assembly 4-7. Wash tank 8-9. Air break assembly 10-11

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Transcription:

Spare parts list H857, H957 H857A and H957A Contents Machine assembly Filter & Basket supports - 3 Hood Assembly 4-7 Wash tank 8-9 Air break assembly 10-11 Part number 904.0010 Revision D Rinse & Wash system 1-13 Bottom boss assembly 14-15 Top wash rinse manifold assembly 16-17 Rinse arm assembly 18-19 Base assembly (Pressurised Tank) 0-1 Base assembly (Air Brake) - 3 Terminal Block 4-5 Rinse boiler 6-7 Wash pump assembly - 0.74kW 8-9 Rinse pump assembly - 0.7kW 30-31 Drain pump kit 3-33 Chemical Pumps 34-35 Gravity drain kit 36-37 Component tray 38-39 Panel kit 40-41 Packing kit 4

Filters & Basket supports 3 1 Page

Filters & Basket supports Item Description Part no. Qty Note 1 Secondary filter (Metal) 61004701 1 Only on drain pump machines Primary filter 30.0013 3 Basket support 115.0008 1 Page 3

Hood assembly Machine type Assembly description Assembly part no. H857 / H957 Hood Assembly 011.001 8 9 1 3 6 10 4 7 6 5 3 4 7 Page 4

Hood assembly Item Description Part no. Qty Note 1 Hood handle 113.0001 1 Hood guide 91.0001 3 Handle guide 57.0001 4 Handle guide support plate 10.0007 5 Hood 111.0005 1 6 M5 nut flange FNUT-05 10 7 M8 nut dome DNUT-08 4 8 Lever arm assembly 010.0001 9 Spring 61004859 Only 1 shown 10 Magnet - Door switch 571.0001 1 Page 5

Lever arm assembly (Hood mechanism) Machine type Assembly description Assembly part no. All models Lever arm assembly 010.0001 1 5 4 3 Page 6

Lever arm assembly (Hood mechanism) Item Description Part no. Qty Note 1 M8 Nyloc nut Lever arm - CL0393 10.0008 3 Boss, lever arm - CL0396 100.0011 1 4 Boss, lever arm - CL0394 100.0010 5 M8 x 0mm Hex head screw Page 7

H857, H957, H857A & H957A Wash tank assembly Machine type Assembly description Assembly part no. H857A & H957A Wash Tank Assembly (Air Brake) 011.0011 H857 & H957 Wash Tank Assembly (pressurised Tank) 011.001 1 7 4 1 5 3 6 19 0 18 5 4 17 1 6 16 15 14 7 11 8 9 1 10 3 13 Page 8

H857, H957, H857A & H957A Wash tank assembly Item Description Part no. Qty Note 1 Wash Cabinet 110.0004 1 Top wash rinse manifold assembly 01.0007 1 Exploded view on page 16 3 Secondary filter 61004701 1 Drain pump machines only - Shown on page (item 1) 4 Drain plug 61004900 1 Gravity drain machines only 5 Inner drain boss 61004905 1 6 Auto reset thermal trip switch - 1 pole - 55ºc (normally closed) 7 Manual reset thermal trip switch - 3 pole - 85ºc (normally closed) 541.0009 540.0003 1 8 Drain Bottle 61004698 1 Drain pump machines only 9 Seal 80 x 10 x 701007 1 Gravity drain machines only 10 Nut - Drain boss 61004910 1 Gravity drain machines only 11 O ring 6mm x 47mm 300.6047 1 1 Wash element 3x 1350W 555.0005 1 13 Element clamp ring 600010934 1 14 Wash outlet boss 40.0003 1 15 O ring 3mm x 47mm 300.3047 1 16 Air pressure vessel seal 301.0001 1 17 Air pressure vessel 60.0001 1 18 Nut drain air break 60003587 1 Drain pump machines only 19 Drain air break 60003586 1 Drain pump machines only 0 Airbrake (WRAS approved) 00.0001 1 H857A & H957A only, see page 10 1 Seal air break 301.000 1 M3 nut flange FNUT-03 6 3 M5 nut flange FNUT-05 5 4 M1 nut plastic PNUT-1 5 Hose RT 0.4 Air pressure switch hose 6 Ball - Drain air break 801508 1 7 Door switch 570.0001 1 8 0mm Blanking cover 55.0001 1 H857 & H957 only - Not shown 1 Gravity drain machines only - Not shown Page 9

H857A & H957A Air break tank assembly Machine type Assembly description Assembly part no. H957A & H957A Air break (WRAS approved) 00.0001 H857A & H957A Air break (without overflow) 00.000 3 1 6 9 5 4 6 10 8 7 11 Page 10

H957A & H957A Air break tank assembly Item Description Part no. Qty Note 1 Air break (WRAS approved) 00.0001 1 Air break feeder tube 190.0001 1 3 Cable cleat 331.0001 4 M6 x 15mm long Hex head screw SC09 5 M6 flange nut FNUT-06 6 Clip (small) 7.4.1/10 7 Clip (large) 7.4.1/1 1 8 Hose RT 1.65 9 Silicon hose - Ø9.5mm H-09S 0.93 Water feeder hose, not shown 10 Silicon hose - Ø9.5mm H-09S 0.8 Air break breather hose, not shown 11 Silicon hose - Ø9.5mm H-3S 0.5 Rinse tank feeder hose, not shown Page 11

Rinse & Wash system Machine type Assembly description Assembly part no. All models Rinse and Wash system 01.0008 1 7 6 8 6 9 3 7 4 5 10 11 Page 1

Rinse & Wash system Item Description Part no. Qty Note 1 Top wash rinse manifold assembly 01.0007 1 Exploded view on page 16 Rinse arm assembly 500mm 0.000 Exploded view on page 18 3 Wash arm assembly 500mm 60004171 4 Rinse arm extension screw 100.0005 1 5 Bottom Wash rinse boss 01.0005 1 Exploded view on page 14 6 Jubilee clip 30mm to 45mm JCLIP-30-45 7 Jubilee clip 5mm to 3mm JCLIP-5-3 8 Wash pump outlet hose 406.0004 1 9 Rinse pump to rinse jet hose 404.0003 1 10 Jubilee clip 40mm to 60mm JCLIP-040-060 1 11 Jubilee clip 5mm to 40mm JCLIP-05-040 1 Page 13

Bottom boss assembly Machine type Assembly description Assembly part no. All models Bottom boss 01.0005 8 7 6 5 4 3 1 Page 14

Bottom boss assembly Item Description Part no. Qty Note 1 Centre boss (bottom) 60004157 1 O ring - Ø3mm x Ø56mm 300.3056 1 3 Lock nut 60003005 1 4 Seal 6000301 1 5 O ring - Ø.5mm x Ø10mm 300.510 1 6 Fixing plate 61006076 1 7 M3 x 16mm Long - Self tapping screw 0 0 305 1 8 Rinse arm spindle 6000987 1 Page 15

Top wash rinse manifold assembly Machine type Assembly description Assembly part no. All models Top wash rinse manifold assembly 01.0005 9 8 7 3 6 5 4 1 3 Page 16

Top wash rinse manifold assembly Item Description Part no. Qty Note 1 Wash / Rinse manifold - Inner 11.000 1 Seal (Turbo ring) 6000301 1 3 O ring - Ø.5mm x Ø10mm 300.510 4 Rinse arm spindle 6000987 1 5 Fixing plate 61006076 1 6 M3 x 16mm Long - Self tapping screw 0 0 305 1 7 Top wash seal 301.0004 1 8 Wash / Rinse manifold - Outer 11.0001 1 9 M6 Flange nut FNUT-06 4 Page 17

Rinse arm assembly Machine type Assembly description Assembly part no. All models Rinse arm assembly 0.000 1 3 4 Page 18

Rinse arm assembly Item Description Part no. Qty Note 1 Rinse arm - 500mm 60003948 1 Rinse arm screw 6000414 1 3 Washer 60003487 1 4 Locking ring 6000303 1 Page 19

H857 & H957 Base assembly (pressurised tank) Machine type Assembly description Assembly part no. H857 Base Assembly 7.5 litre x 6KW Pressurised Tank 01.006 H957 Base Assembly 7.5 litre x 8.6KW Pressurised Tank 01.007 4 1 14 14 1 13 18 3 15 1 4 11 9 5 7 10 16 17 8 3 0 19 19 6 Page 0

H857 & H957 Base assembly (pressurised tank) Item Description Part no. Qty Note 1 Machine base 10.0005 1 0mm blanking cover 55.0001 1 3 Terminal block assembly 058.0001 1 Exploded view on page 4 4 Rinse Boiler - 7.5 litre x 6kW x 80 c 013.0005 1 Exploded view on page 6 Rinse Boiler - 7.5 litre x 8.6kW x 80 c 013.0009 Exploded view on page 6 5 Drain plug - Rinse tank 100.0003 1 6 Hose - Rinse boiler to inlet solenoid 401.0003 1 7 Chemical pump bracket 56.0006 8 Adjuster foot 310.000 4 9 Chemical pump - Detergent 56.0005 1 10 Chemical pump - Rinse aid 56.0004 1 11 Air pressure switch 530.0001 1 1 Inlet solenoid valve 7.1.1/1 1 13 Wash pump assembly - 0.74kW 05.04 1 Exploded view on page 8 14 M6 nut - flange FNUT-06 4 15 M4 x 10mm long - Pan head screw SC006 16 M4 nut - flanged FNUT04 4 17 M4 x 10mm long - Counter sunk screw SC009 4 18 M3 nut Flange FNUT-03 19 Jubilee clip - 0mm to 3mm JCLIP-01-0 3 0 Jubilee clip - 0mm to 3mm JCLIP-00-03 1 1 Drain boss 61006158 1 Jubilee clip - 160mm to 180mm JCLIP-160-180 1 3 M6 x 0mm long - Hex head screw SC09 16 4 per foot 4 Eye screw 61004991 Page 1

H857A & H957A Base assembly (airbreak) Machine type Assembly description Assembly part no. H857 Base Assembly 7.5 litre x 6KW Air Brake 01.005 H957 Base Assembly 7.5 litre x 8.6KW Air Brake 01.008 1 6 14 15 4 15 13 16 3 3 1 17 1 4 11 0 10 9 5 7 18 19 8 5 0 6 Page

H857A & H957A Base assembly (airbreak) Item Description Part no. Qty Note 1 Machine base 10.0005 1 0mm blanking cover 55.0001 1 3 Terminal block assembly 058.0001 1 Exploded view on page 4 4 Rinse Boiler - 7.5 litre x 6kW x 80 c 013.0005 1 For H857, exploded view on page 6 Rinse Boiler - 7.5 litre x 8.6kW x 80 c 013.0009 For H957, exploded view on page 6 5 Drain plug - Rinse tank 100.0003 1 6 Hose - Rinse boiler to rinse pump 403.000 1 7 Chemical pump bracket 56.0006 8 Adjuster foot 310.000 4 9 Chemical pump - Detergent 56.0005 1 Green bodied pump 10 Chemical pump - Rinse aid 56.0004 1 Blue bodied pump 11 Air pressure switch 530.0001 1 Inlet solenoid valve 7.1.1/1 1 13 Wash pump assembly - 0.74kW 05.04 1 Exploded view on page 8 14 Rinse pump assembly - 0.7kW 05.00 1 Exploded view on page 30 15 M5 nut - flange FNUT-05 4 16 M6 nut - flange FNUT-06 4 17 M4 x 10mm long - Pan head screw SC006 18 M4 nut - flanged FNUT04 4 19 M4 x 10mm long - Counter sunk screw SC009 4 0 Jubilee clip - 0mm to 3mm JCLIP-00-03 1 Jubilee clip - 160mm to 00mm JCLIP-160-00 Jubilee clip - 1mm to mm JCLIP-01-0 3 M3 nut Flange FNUT-03 4 Drain boss 61006158 1 5 M6 x 0mm long - Hex head screw SC09 16 4 per foot 6 Eye screw 61004991 Page 3

Terminal block assembly Machine type Assembly description Assembly part no. All models Terminal block assembly 058.0001 6 5 3 4 1 Page 4

Terminal block assembly Item Description Part no. Qty Note 1 Din rail - 150mm long 7.6.6.6UL 1 Terminal block - 6mm - End stop 580.0007 3 Terminal block - 6mm - Grey 580.0003 3 4 Terminal block - 6mm - Blue 580.0004 3 5 Terminal block - 6mm - End plate 580.0005 1 6 Terminal block - 6mm - Jumper 580.0006 4 H857 single phase only 3 phase H857& all H957 range Page 5

Rinse boiler Machine type Assembly description Assembly part no. H857 Rinse boiler assembly - 7.5litres x 80ºc x 6,000 watts 013.0005 H957 Rinse boiler assembly - 7.5litres x 80ºc x 8,600 watts 013.0009 Pictorially only 8.64 kw element shown 11 4 1 3 5 10 9 8 6 7 Page 6

Rinse boiler Item Description Part no. Qty Note 1 Rinse boiler - 7.5 litres 130.0003 1 Rinse element - 3 x,000 watt 550.0001 1 H857 only, not shown Rinse element - 3 x,880watt 550.0004 H957 only 3 Bracket - Rinse element 600010934 1 4 O-ring seal - Ø6mm x Ø47mm 300.6047 1 5 M5 nut - Flange FNUT-05 3 6 M4 nut - Flange FNUT - 04 7 Manual reset thermal trip switch - 3 pole - 105ºc (normally closed) 540.000 1 8 M3 nut - Flange FNUT-03 6 9 Auto reset thermal trip switch - 1 pole - 55ºc (normally open) 10 Auto reset thermal trip switch - 1 pole - 80ºc (normally closed) 541.000 1 541.0011 11 End cap 410.000 1 Only on none air break machines Page 7

Wash pump assembly - 0.74kW Machine type Assembly description Assembly part no. All models Wash pump assembly - 0.74kW (50Hz) 05..04 4 9 3 1 8 5 8 6 7 Page 8

Wash pump assembly - 0.74kW Item Description Part no. Qty Note 1 Wash pump - 0.74 kw (50Hz) 5.000 1 Only fitted to 50Hz units Wash pump - 0.74 kw (60Hz) 9.6.0/BX1 Only fitted to 60Hz units (USA) Bracket - Pump 0.74 kw 160.0010 1 3 Capacitor - 10µF 59.0003 1 4 M5 x 8mm long - Hex screw SC011 4 5 Hose - Wash pump inlet 405.000 1 6 Wash outlet 40.0003 1 7 O-ring seal - Ø3mm x Ø47mm 300.3047 1 8 Jubilee clip - Ø40mm to Ø60mm JCLIP-040-060 1 9 M5 star washer W014 4 Not shown Page 9

H857A & H957A Rinse pump assembly - 0.7kW Machine type Assembly description Assembly part no. H857A & H957A Rinse pump assembly - 0.7kW (50Hz) 05.00 3 4 1 5 Page 30

H857A & H957A Rinse pump assembly - 0.7kW Item Description Part no. Qty Note 1 Rinse pump - 0.7 kw (50Hz) 50.000 1 Only fitted to 50Hz units Rinse pump - 0.7 kw (50Hz) 9.7.0/BX1 Only fitted to 60Hz units (USA) Bracket - Pump 0.7 kw 160.0006 1 3 Capacitor - 5µF 59.0001 1 4 M5 Star washer W014 5 M5 x 8mm long - Hex screw SC011 Page 31

Drain pump models only Drain pump kit Machine type Assembly description Assembly part no. All models Drain pump kit 05.40 7 5 8 1 9 5 14 10 13 3 4 11 3 6 1 5 15 16 Page 3

Drain pump models only Drain pump kit Item Description Part no. Qty Note 1 Inner drain boss 61004905 1 Drain bottle 61004698 1 3 Jubilee clip - Ø5mm to Ø3mm JCLIP00-03 4 Hose - Drain pump inlet 407.0001 1 5 Jubilee clip - Ø5mm to Ø40mm JCLIP05-040 3 6 Drain pump DP 1 7 Hose - Drain ABT inlet 60004004 1 8 Nut - Drain air brake 60003587 1 9 Drain air brake 60003586 1 10 Hose - Drain pump outlet 409.0001 1 11 Jubilee clip - Ø40mm to Ø60mm JCLIP040-060 1 1 Drain boss 61006158 1 13 Jubilee clip - Ø1mm to Ømm JCLIP01-0 1 14 End Cap 410.000 1 15 Waste hose 61006446 1 Located on outside of the machine 16 Jubilee clip - Ø30mm to Ø45mm JCLIP-030-045 1 Located on outside of the machine Page 33

Chemical Pumps Machine type Assembly description Assembly part no. All models Chemical Pump assembly 05.60 8 5 7 7 7 7 3 4 1 6

Chemical Pumps Item Description Part no. Qty Note 1 Pump body - rinse aid 05.615 1 Pump body - detergent 05.614 1 On machines with Detergent pump only 3 Peristaltic tube - rinse aid 05.61 1 4 Peristaltic tube - detergent 05.613 1 On machines with Detergent pump only 5 Plastic pump cover 05.615 6 Pump mounting bracket 05.0006 7 PVC tube RT 6M 8 Bottle weight 7.7.1.4 9 Cable tie CT-06 4 Not shown

Gravity drain models only Gravity drain kit Machine type Assembly description Assembly part no. Gravity drain models only Gravity drain kit 05.406 1 3 4 5 Page 36

Gravity drain models only Gravity drain kit Item Description Part no. Qty Note 1 Inner drain boss 61004905 1 Seal 80 x 10 x 701007 1 3 Nut - Drain boss 61004910 1 4 Jubilee clip - Ø30mm to Ø45mm JCLIP-030-045 1 5 Waste hose 61006446 1 Page 37

Component tray Machine type Assembly description Assembly part no. H857 & H957 Component tray assembly 014.00 H857A & H957A Component tray assembly 014.00 7 3 5 10 4 6 8 9 1 Page 38

Component tray Item Description Part no. Qty Note 1 Control panel 140.0006 1 Latching switch 500.0001 3 Indicator lamp - Red 505.0001 1 4 Indicator lamp - Green 505.000 1 5 Indicator lamp - Amber 505.0003 1 6 Indicator lamp - Blue 505.0004 1 7 Contactor - 3 pole change over CONT 30 6 8 Cycle timer - 1 ½ & 3 minute 560.6180 1 9 Circuit breaker - 8 Amp TCB-0 1 10 M3 nut - Flange FNUT-03 1 Page 39

Panel kit Machine type Assembly description Assembly part no. All models Panel kit 015.001 5 4 1 3 1 4 4 Page 40

Panel kit Item Description Part no. Qty Note 1 Side Panel 151.0003 Front panel 153.0007 1 3 Fascia Sticker Hydro 857 1 H857 - Gravity drain only Fascia Sticker Hydro 857 - Drain pump 940.0031 H857 - Drain pump only Fascia Sticker Hydro 957 H957 - Gravity drain only Fascia Sticker Hydro 957 - Drain pump 940.0033 H957 - Drain pump only 4 M5 x 1mm hex head screw SC100 6 5 Rear panel 150.0005 1 6 Spider clips 7..41/1 10 Not Shown 7 Rear panel screws SC10 10 Non Shown Page 41

Packing kit Machine type Assembly description Assembly part no. All models Packing kit - Item Description Part no. Qty Note 1 Bottle weight 7.7.1/4 Grey rigid tube 7.7.1/4A 3 Water supply hose 7.8.14 1 Water supply hose (WRAS approved) 7.8.14X Air break machines only 4 Basket (glass) - 500mm² 700GBP 1 5 Basket (dish) - 500mm² 700DRP 1 6 Basket (cutlery) - 500mm² CBP 1 7 Manual - Operators & installation 90.0001 1 English version 8 Your essential pre-install check list INS-07 1 English version 9 Good practice guide INS-08 1 English version 10 Your final installation check list INS-09 1 English version Page 4

Classeq is a trading name of Classic Glass & Dishwashing Systems Ltd Classic Glass & Dishwashing Systems Ltd Winterhalter House Roebuck Way Knowlhill Milton Keynes MK5 8WH Spares department 0870 4 786 0870 4 787 spares@classeq.co.uk Service department 0870 770 750 service@classeq.co.uk