Illustrated Parts List - PDF Free Download

More time on the road Illustrated s List RTLO-698B November 0

Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)... 0 CASE (FRONT) FORCED LUBE... COUNTERSHAFT & BRGS(AUX)... 6 COUNTERSHAFT ASSY... 7 FILTER REGULATOR... 9 H & C W/A-5000 VALVE... 0 HEAT EXCHANGER... INPUT SHAFT & DRIVE GEAR... 5 INTEGRAL OIL PUMP... 6 INTEGRAL OIL PUMP (FORCED LUBE)... 8 ISOLATORS... 0 KITS & ASSEMBLIES... LEVERS/HOUSINGS... 4 MAINSHAFT & SYNCHRO(AUX)... 7 MAINSHAFT ASSY... 9 MISCELLANEOUS... 4 OIL COOLER... 4 OIL FILTER... 44 RANGE CYLINDER... 46 REVERSE IDLER... 47 ROADRANGER VALVE... 50 SHIFT BAR HOUSING... 5 SLAVE VALVE - A-5000... 54 SPLITTER CYLINDER... 55

How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-F08- X TA-F08-50R TA-F08-50RDS TA-F08-50RF TA-F08-50RFDS TA-F08-50RM TA-F08-50RMDS TA-F08-50RV RTLO-698B NEW SVC EXCH TRANS RTLO-698B REMAN TRANS RTLO-698B REMAN TRANS RTLO-698B REMAN FLEX TRANS RTLO-698B REMAN FLEX TRANS RTLO-698B REMAN TRANS RTLO-698B REMAN TRANS RTLO-698B REMAN TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME - WITH FORCED LUBE WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME -WITH FORCED LUBE NODAL MOUNT BELOW CENTER - WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME -NODAL MOUNT BELOW CENTER - WITH FORCED LUBE NODAL MOUNT ABOVE CENTER - WITH FORCED LUBE TA-F08- RTLO-698B REMAN DEALER STOCK - 4 DAY LEAD- TIME -NODAL MOUNT ABOVE 4

Item Description Replaced Qty. Notes Kits/Assys Where 50RVDS TRANS CENTER - WITH FORCED LUBE 5

Group: AUXILIARY DRIVE GEAR 5 6 7 8 4 0484A-5-0 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 404499 SPACER 556650- BOX BEARING 556650 K-9,K-40,K- 746 404497 RETAINER 4 X-8-680 CAPSCREW 6 /8"-6X-/" 5 404500 SPACER K-480 6 K-480 REPL KIT - DRIVE GEAR 40098 7 4085 WASHER 40090 K-480 8 4054 SNAP RING K-7,K-9,K- 40,K-480,K-746 6

Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 5 4 5 7 Magnetic 0 6 6 4 9 Mechanical 8 6 9 5 0 049--97 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 404 MAGNETIC 55685 -O- RING K-98,S-50,S- 50,S-78,S-809 7

Item Description Replaced Qty. Notes Kits/Assys Where K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-9,K-40,K- 746 4 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 4047 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.04 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.0 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 88,S-50,S- 809,S-859 K-6,K-98,K- 88 7 X-8L-6 CAPSCREW 4 /8"-6X-/4" 7 X-8L-64 CAPSCREW /8"-6X" 7 X-8L-64 CAPSCREW 6 /8"-6X" USE W/4087 RBC 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" 9 400 COVER 46 S-78 0 405978 GASKET 4046 K-88,K-547,S- 78 K-805 SHIM KIT 45 K - 06 K-9,K-40,K- 746,S-78 45 GASKET K-88,S-78 40586 REAR HOUSING 4 40465 SHIELD S-809 5 085 LIFTING EYE S-78 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" K-547 9 8604 SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY 40590 MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X 8 66 6 /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A - 674 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) 4 799 BUSHING S-50,S-859 5 44 -O- RING S-78 8

Item Description Replaced Qty. Notes Kits/Assys Where 6 S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 9

Group: CASE (FRONT) 7 8 9 0 6 7 8 4 40 Latest Design 0 5 * 8 9 7 9 8 0 7 8 * 9 4 5 6 6 5 9 000A--97 Iron/Alum Hsg 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-08 CASE ASSEMBLY 404498,40580,S - 75 X--007 PIPE PLUG X 006 X--07 PIPE PLUG X 0,X 06 /4" MAGNETIC 4 4050 GASKET 4080 K-88 5 40809 PTO COVER 6596,40057 6 X-8-75 CAPSCREW X 8 74 8 7/6"-4X7/8" 7 406584 CLUTCH HOUSING GASKET 40485,405668 K-88,K-67,K- 67,K-67,K- 676,K-677 8 A-7 CLUTCH HOUSING ASSY A - 700 # PUSH-PULL IRON 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A - 444,A - 477 # PUSH-PULL ALUM. 0

Item Description Replaced Qty. Notes Kits/Assys Where 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 9 964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4506 HAND HOLE COVER # PUSH 0 4507 HAND HOLE COVER # PULL 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 565 # PUSH 40658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 004 6. X 6.60 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BEARING COVER " PULL K-468,K-746,K- 45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" K-547 6 0549 FRONT BEARING COVER " PUSH 7 4 GASKET K-88 8 85 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,K- 468,K-746 8 85 BUSHING 4 FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,K- 468,K-746 8 8677 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 477 9 8677 BUSHING FOR # AND # HOUSING LOWER A-7,A-7,A- 477 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500- X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C-8.500- X.460, FOR IRON HOUSING K-677 4040 PLUG 40747 -/6" MAGNETIC, O-RING INCLUDED K-746,S-00,S- 08 X-8-686 CAPSCREW 6 /8"-6X/4" 4575 PTO COVER 4054 4 40509 GASKET 684 K-88 7 47 MAGNET K-746,S-00,S- 08 8 88 PIN

Item Description Replaced Qty. Notes Kits/Assys Where 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X 6.60 4554 STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 7 X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 40 40680 BUSHING

Group: CASE (FRONT) FORCED LUBE 7 8 9 0 6 7 8 4 40 0 5 8 4 4 4 44 9 7 4 5 6 8 7 0 8 6 5 9 09--99 Alum Hsg 4 CASE (FRONT) FORCED LUBE Item Description Replaced Qty. Notes Kits/Assys Where S-00 CASE ASSEMBLY 40590,40580,S - 89 4040 PLUG 40747 -/6" MAGNETIC, O-RING INCLUDED K-746,S-00,S- 08 A-794 LUBE TUBE ASSY 4049,A - 74 A-747 EXTENDED LUBE TUBE ASSY 4059 NOT TO BE USED WITH 404796 CASE 4 4050 GASKET 4080 K-88 5 40809 PTO COVER 6596,40057 6 X-8-75 CAPSCREW X 8 74 8 7/6"-4X7/8" 7 406584 CLUTCH HOUSING GASKET 8 K-67 FORCED LUBE CL HSG KIT 40485,405668 K-88,K-67,K- 67,K-67,K- 676,K-677 A - 748 # PULL IRON

Item Description Replaced Qty. Notes Kits/Assys Where 8 K-67 FORCED LUBE CL HSG KIT 8 K-67 FORCED LUBE CL HSG KIT 8 K-676 FORCED LUBE CL HSG KIT 8 K-677 FORCED LUBE CL HSG KIT A - 749,A - 750 # PULL IRON - NODAL MOUNT - UPPER/LOWER A - 746 # PULL ALUMINUM - NODAL MOUNT A - 745 # PULL ALUMINUM A-759 # PULL IRON - NODAL MOUNT - UPPER 9 964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 565 # PUSH 40658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 004 6. X 6.60 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BEARING COVER " PULL K-468,K-746,K- 45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" K-547 6 0549 FRONT BEARING COVER " PUSH 7 4 GASKET K-88 8 85 BUSHING 4 A-7,A-7,A- 477,A-599,K- 468,K-746 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500- X.490 K-677 X-8C-8.500- X.460 X-8-686 CAPSCREW 6 /8"-6X/4" 4575 PTO COVER 4054 4 40509 GASKET 684 K-88 7 47 MAGNET K-746,S-00,S- 08 8 88 PIN 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X 6.60 4554 STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 4

Item Description Replaced Qty. Notes Kits/Assys Where 7 X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 40 40680 BUSHING 4 85 -O- RING K-4,K-746 4 65 -O- RING K-,K-4,K- 746 4 5568544 -O- RING K-4 44 84 -O- RING K-4 5

Group: COUNTERSHAFT & BRGS(AUX) 0444-5/9 CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4085- BOX BEARING 4085 4 K-9,K-40,K- 746 K-0 COUNTERSHAFT REPLT KIT 404 SPACER 4079,4079,A - 687,A - 660,A - 660 K-0 6

Group: COUNTERSHAFT ASSY 0 5 4 6 5 4 7 9 8 064--96 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 4008 SNAP RING K-7,K-9,K- 40,K-746 407 BEARING K-9,K-40,K- 746 K-947 CNTRSHFT-W/REV & LO 4065 4 X-6-E KEY 5 65 ROLL PIN 6 404840 KEY 967 7 05 ST GEAR-CNTRSHFT 969,4004 8 64 ND GEAR-CNTRSHFT 96 9 40666 OD GEAR-CNTRSHFT 404508,4045 K-746 0 595 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 595 404060 DRIVE GEAR-CNTRSHFT K-746 998 SNAP RING K-7,K-746 404599 BEARING 40677 404598 K-9,K-40,K- 746 4 404605 RETAINER 9548 7

Item Description Replaced Qty. Notes Kits/Assys Where 5 X-7-005 CAPSCREW 5/8"-8X-/4" 8

Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-4740 FILTER/REGULATOR 9600 K-746 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 9

Group: H & C W/A-5000 VALVE 7 9 H 6 5 From RRV 4 H L P 8 9 Range Cylinder 8 From RRV 7 S 7 7 L S 0 6 5 4 Splitter Cylinder 0 SP 00I-/94 A-5000 HC spl cyl H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-746 948 GASKET K-88 946 -O- RING 40 K-969 4 K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-746 5 68 SPRING 957 6 0490 PIN 9459 7 845 ELBOW /8" K-746 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 5558 HOSE ASSY 6" K-746 0 55509 HOSE ASSY 4" K-746 A-4740 FILTER/REGULATOR 9600 K-746 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" K-547 4 47 HOSE CLAMP K-746 5 45 STRAP K-746 0

Item Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET K-746 7 48 HOSE CLAMP K-746 8 X-8L-604 CAPSCREW /8"-6X-/4" K-547 0 5557 HOSE ASSY 5" K-746 54 -O- RING A-5000,K-95,K- 4,K-746

Group: HEAT EXCHANGER Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port 5586600 558660 558660 Top Right Side Mount Top Right Side Mount Top Left Side Mount Design Design Design 6 9 8 8 4 To Oil Pump "A" Port 7 6 To Oil Pump "B" Port 8 0 Connect to Hose From Oil Pump "A" Port 5586604 5 4 Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port 4 5 5586605 Connect to Hose From Oil Pump "A" Port 5 7 5 Bottom Mount Design Top Right Side Mount 054-6-98 Design HEAT EXCHANGER Item Description Replaced Qty. Notes Kits/Assys Where

Item Description Replaced Qty. Notes Kits/Assys Where K-95 HEAT EXCHANGER KIT 55866,558665 /4" PORTS K-96 HEAT EXCHANGER KIT 5586600,K-60 MUST USE WHEN REPLACING 5586600 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT K-954 HEAT EXCHANGER KIT 558664,558667 /4" PORTS K-965 HEAT EXCHANGER KIT 558660,K - 6,K- 6 MUST USE WHEN REPLACING 558660 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT K-955 HEAT EXCHANGER KIT 558665,558668 /4" PORTS K-966 HEAT EXCHANGER KIT 558660,K-6,K- 655 MUST USE WHEN REPLACING 558660 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 4 K-956 HEAT EXCHANGER KIT 558669 /4" PORTS 4 K-967 HEAT EXCHANGER KIT 5586604,558666,K- 64 MUST USE WHEN REPLACING 5586604 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-959 HEAT EXCHANGER KIT 55866 /4" PORTS 5 K-968 HEAT EXCHANGER KIT 5586605,K - 60,K- 65 MUST USE WHEN REPLACING 5586605 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-97 HEAT EXCHANGER KIT 5586609, 558660 6 45 STRAP K-746 7 55880 OIL HOSE ASSEMBLY 558690 4.5" 7 55880 OIL HOSE ASSEMBLY 558690 0.0" 7 558807 OIL HOSE ASSEMBLY 5586907 45.0" 7 558809 OIL HOSE ASSEMBLY 5586909 8.0" 8 55880 OIL HOSE ASSEMBLY 558690 6.5" K-968 8 558805 OIL HOSE ASSEMBLY 5586905.5" 8 558806 OIL HOSE ASSEMBLY 5586906 40.0" 8 558808 OIL HOSE ASSEMBLY 5586908 5.0" 9 404076 ELBOW FOR OIL PUMP "A" PORT 0 40 ELBOW FOR OIL PUMP "B" PORT K-44

Item Description Replaced Qty. Notes Kits/Assys Where X-8C-609 CAPSCREW /8"-6X-/4" X-8L-60 CAPSCREW /8"-6X-/" X-8C-609 CAPSCREW /8"-6X-/4" 4 X-8L-60 CAPSCREW /8"-6X-/" 5 X-8C-6 SCREW /8"-6X/4" 6 K-90 MOUNTING BRACKET 404665 7 40468 BRACKET 8 4068 HOSE CLAMP 4

Group: INPUT SHAFT & DRIVE GEAR 9 6 8 4 5 * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-7,K- 9,K-40,K- 746,K-45 8504 BEARING K-468,K-9,K- 40,K-746,K-45 4 646 SPACER 5 4750 SNAP RING K-468,K-7,K- 9,K-40,K- 746,K-45 6 40450 MAIN DRIVE GEAR 40695,4044 K-746 8 S-659 INPUT SHAFT 055 566,4066 " PULL - USE W/FBC 0550 K-468,K-9,K- 746,K-45 8 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC 0549 9 6566 BUSHING K-40,S-659,S- 660 5

Group: INTEGRAL OIL PUMP Indicates part of item 999 9 5 4 7 6 9 8 6 6 0 7 0 8 058--97 4 5 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075 6

Item Description Replaced Qty. Notes Kits/Assys Where 054 GASKET K-40,K-88 4 08 PLUG 5 4765 -O- RING K-4 6 K-46 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-67 8 085 DOWEL PIN 9 4077 RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 0509 KEY 485 SNAP RING 4 40774 PUMP DRIVE GEAR 404880 5 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 6 X-4-700 STEEL BALL 7/6" 7 40775 SPRING 8 4057 SUCTION TUBE 40468 O-RING INCLUDED ON SUCTION TUBE K-67 9 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 0 4088 PLUG K-67 X-8-686 CAPSCREW /8"-6X/4" 40575 SPLITTER LUBE TUBE A - 797 6 X-8-447 SCREW 7 05 -O- RING K-746 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 7

Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item 999 9 5 4 7 6 9 8 6 6 0 7 8 5--0 4 5 INTEGRAL OIL PUMP (FORCED LUBE) Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075 8

Item Description Replaced Qty. Notes Kits/Assys Where 054 GASKET K-40,K-88 4 08 PLUG 5 4765 -O- RING K-4 6 K-46 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-67 8 085 DOWEL PIN 9 4077 RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 0509 KEY 485 SNAP RING 4 40774 PUMP DRIVE GEAR 404880 5 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 6 X-4-700 STEEL BALL 7/6" 7 40775 SPRING 8 4057 SUCTION TUBE 40468 O-RING INCLUDED ON SUCTION TUBE K-67 9 40469 PLUG X-8-686 CAPSCREW /8"-6X/4" 40575 SPLITTER LUBE TUBE A - 797 6 X-8-447 SCREW 7 05 -O- RING K-746 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 9

Group: ISOLATORS New Design 6 9 4 7 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-467 PIN REPLACEMENT KIT 45 46 BUSHING K-00,K-48,K- 49,K-978,K- 99,S-9,S- 0,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-48,S-677 7 6 STUB LEVER HIGH TOWER K-49,S-579,S- 0 7 4068 STUB LEVER MID TOWER K-978 9 767 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-560 SCREW K-00 X-9-50 NUT K-00 0

KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46 9460,446 FOR SLAVE VALVES K-746 K-00 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 40075 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-9,K-40,K- 746,S-78 K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-9,K-40,K- 746 K-947 COUNTERSHAFT REPL KIT 4065 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 4087 K-746 K-9 MASTER VALVE REPAIR KIT K-0 COUNTERSHAFT REPLT KIT 4079,4079,A - 687,A - 660,A - 660 FOR A-698 VALVE K-88 GASKET KIT K-9,K-40,K-

Item Description Replaced Qty. Notes Kits/Assys Where 746 K-7 SMALL PARTS KIT K- SPLITTER VLV REPL KIT 40097,4040,4040,A - 686 K-9 BASIC OVERHAUL KIT K-40 BASIC REBUILD KIT K-4 O-RING KIT K-9,K-40,K- 746 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-99 ISOLATOR BUSHING KIT 44, K-467 PIN REPLACEMENT KIT 45 K-480 REPL KIT - DRIVE GEAR 40098 K-49 SYNCHRONIZER KIT K - 446 K-497 SYNCHRONIZER REPLACEMENT KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-676 FORCED LUBE CL HSG KIT K-677 FORCED LUBE CL HSG KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT A - 748 # PULL IRON A - 749,A - 750 # PULL IRON - NODAL MOUNT - UPPER/LOWER A - 746 # PULL ALUMINUM - NODAL MOUNT A - 745 # PULL ALUMINUM A-759 # PULL IRON - NODAL MOUNT - UPPER K-746 MASTER REBUILDER KIT USE TO REBUILD RTLO-698B W/NON-SELECTIVE WASHERS AND FORCED LUBE ONLY K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 78 S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 566 " PULL - USE W/FBC 0550 K-468,K-9,K- 746,K-45 S-660 INPUT SHAFT 567 " PUSH - USE W/FBC 0549 S-794 ISOLATOR ASSY

Item Description Replaced Qty. Notes Kits/Assys Where S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-69 SHIFT BAR HSG 40679 HOUSING ONLY (RTLOF) S-70 SHIFT BAR HSG 40675 HOUSING ONLY (RTLO) S-7 SHIFT BAR HSG ASSY 40679 COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-7 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY 40590 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-588 ROADRANGER VALVE ASSY S-78 RANGE SECTION ASSY S-78R REMAN RANGE SECTION ASSY S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING S-90 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-9 SHIFT BAR HSG ASSY 40679 COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-00 CASE ASSEMBLY 40590,40580,S - 89 S-08 CASE ASSEMBLY 404498,40580,S - 75 S-08 MAINSHAFT ASSY 4040,4040,S- 56,S-0 USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN

Group: LEVERS/HOUSINGS 4 5 6 7 5 8 4 5 6 K-48 - Low K-978 - Mid K-49 - High 9 4 8 0 6 7 4 4 5 6 S-677 - Low S-967 - Mid S-579 - High 8 007-9-95 S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT 40 899 PIN K-476,K-977,S- 677 4

Item Description Replaced Qty. Notes Kits/Assys Where X-8C-604 CAPSCREW 4 /8"-6X-/4" K-956,K-959,K- 967,K-968,K- 97,S-69,S- 70,S-7,S- 7,S-90,S-9 4 X--600 NUT 4 /8"-4-N.F.PLAIN 5 X--600 LOCKWASHER 4 /8" 6 94 STUD 7467 4 7 K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER 8 40594 GASKET 404 K-476,K-48,K- 49,K-97,K- 977,K-978,K- 88,S-579,S- 677,S-967,S- 9,S-0,S- 7,S-7,S- 59,S-90,S-9 9 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 MID TOWER 4000 PIN K-97,S-579,S- 0 654 PIN /8" - USED W/767 ONLY 4 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 HIGH TOWER 5 047 BOOT K-476,K-97,K- 977,S-579,S- 677,S-0 6 X--600 NUT /8"-4-N.F.PLAIN 7 X--600 LOCKWASHER /8" 0 7600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-476,K-97,K- 977,S-579,S- 677,S-0 56 SPRING K-476,K-97,K- 977,S-579,S- 677,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-978 LEVER REPLACEMENT MID TOWER 5

Item Description Replaced Qty. Notes Kits/Assys Where KIT 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 6

Group: MAINSHAFT & SYNCHRO(AUX) 8 9 0 4 5 6 9 Universal Joint Yoke 6 7 4 5 048A-08-0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 400907 SLIDING CLUTCH X-7-007 SCREW 5/8"-8X-/4" 4084 RETAINER 4 404 SPLITTER GEAR 404,404 5 40090- BOX TAPERED ROLLER BRG 40090 K-9,K-40,K- 746 6 40844 BEARING SLEEVE K-746 8 4044 SNAP RING K-9,K-40,K- 746 9 4897 SPRING K-7,K-9,K- 40,K-49,K- 497,K-746 0 A-7 SYNCHRONIZER ASSY 40496 40497 A - 597 HI RANGE K-49,K-497,K- 746 7

Item Description Replaced Qty. Notes Kits/Assys Where 40840 SLIDING CLUTCH 4086 K-497,K-746 A-754 SYNCHRONIZER ASSEMBLY A - 497 A - 5876 LO RANGE K-49,K-497,K- 746 40705 MAINSHAFT 4 4084 WASHER K-746 5 40795 REDUCTION GEAR 40794 6 4009 SPACER K-746 7 555650- BOX BEARING 555650 K-9,K-40,K- 746 9 K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 K-7,K-746 8

Group: MAINSHAFT ASSY 4 9 5 4 7 4 0 9 8 4 7 6 5 4 07B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where S-08 MAINSHAFT ASSY 4040, 4040, S- 56,S-0 6504 ROLL PIN S-08 40465 -SIDED KEY 4000 K-746 4 4750 SNAP RING K-468,K-7,K- 9,K-40,K- 746,K-45 5 6756 REVERSE GEAR- MAINSHAFT 408 6 40047 SPACER K-7,K-746 7 68 SLIDING CLUTCH 8 40409 LO GEAR-MAINSHAFT 40407 9 4060 WASHER 4097 K-7,K-746 0 4040 ST GEAR-MAINSHAFT 40408 4094 ND GEAR-MAINSHAFT 4095 9

Item Description Replaced Qty. Notes Kits/Assys Where 40454 OD GEAR-MAINSHAFT 40664,40698,4046 K-746 4008 WASHER.49-WHITE K-7,K-746 4 4098 WASHER 4 K-7,K-746 5 4047 SLIDING CLUTCH 06 K-9 40

MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 68 SHIFT DIAGRAM LABEL 40059 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-9,K-746 706 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 978,K-,K- 4,K-746 4

Group: OIL COOLER 6 7 Flow 7 6 4 5 8 9 7 6 Oil Return 6 7 0 Oil Pump Outlet * *6 Outlet *4 Fuller 77 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-956 944 HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K-956 6 949 CONNECTOR 6 K-956,K-44,K- 547,S-404 7 945 SWIVEL 4 K-956 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956 0 790 STRAP 8 K-956 94 CLAMP 5 K-956 80 NUT K-956 4

Item Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K-956 4 S-404 OIL FILTER 78 5 77 FILTER ELEMENT S-404 4

Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # 4 0 6 5 7 8 059--00 OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-956,K-44,K- 547,S-404 X-8-45 SCREW 4 K-44 X-8-45 SCREW K-44 4 40480 GASKET K-44 5 40 ELBOW K-44 6 K-44 OIL FILTER/ADAPTER KIT A - 774 7 40487 OIL FILTER ELEMENT K-44,K-547 8 7007 ELBOW K-44 9 K-44 OIL FILTER/ADAPTER KIT 0 A-700 AUX COUNTERSHAFT COVER ASSY K-547 K-547 OIL FILTER COVER KIT CONTAINS A-700 44

Group: RANGE CYLINDER 5 6 7 8 9 0 4 46-5-98 RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 447 GASKET K-88,K-4 8 SHIFT YOKE 6775 X-7-809 BOLT X 7 80,X 7 8 /"-0X-/4" 4 A-6690 RANGE CYLINDER ASSY 40595 5 X-8L-607 CAPSCREW X 8 607 4 /8"-6X-/4", /8"-6X-/4" 6 4765 -O- RING K-4 7 40596 YOKE BAR 8 44 PISTON 5 9 445 -O- RING K-4 0 444 -O- RING K-4 X--00 NUT 5/8"-8 86 GASKET K-88,K-4 4096 COVER 46

Group: REVERSE IDLER 5 9 8 4 8 Latest Design 5 6 7 4 8--97 RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K-09 4 487 BEARING 40500 K-9,K-40,K- 746 5 6757 REVERSE IDLER GEAR 409 6 K-09 IDLER SHAFT REPL KIT 6405,4098,4055 7 406 RETAINING RING K-09,K-746 8 406 RETAINING RING 4 K-09,K-746 9 4055 IDLER SHAFT K-09 47

Group: ROADRANGER VALVE 999 Old Design 4 5 5 6 P S SP * * * 7 7 7 See: Appendix / Airline Tubing P * 0 S * 0 SP * 0 Splitter Cylinder 00B-5-98 RRV - *For Connector and Elbow Assy component information see Appendix. 49

ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-698 55864 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RTLO-W/SHIFT PATTERN S-588 FOR A-698 VALVE 0495 LEVER A-698 4 0 COVER A-698 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 7 8400 CONNECTOR ASSY 850 /8"TUBE-/6"NPTF 7 8400 CONNECTOR ASSY 850 5/"TUBE-/6"NPTF 7 84005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF S-588 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-,K-9,K- 746 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP 999 A-698 ROADRANGER VALVE ASSY 999 S-588 ROADRANGER VALVE ASSY A - 50 STANDARD-W/LOGO RTLO-W/SHIFT PATTERN 50

Group: SHIFT BAR HOUSING 6 5 8 7 9 0 4 7 8 4 5 6 999 4 4 40 9 6 8 7 9 9 8 4 5 0 7 9 9 7 6 9 04--94 X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 5

Item Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG 40675 HOUSING ONLY (RTLO) 40676 GASKET 498 K-88,S-69,S- 70,S-7,S- 7,S-90,S-9 40460 BREATHER 605 /4" NPT K-746 X--404 PIPE PLUG /4" NPT 4 0070 OIL TROUGH WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. S-7,S-7 5 0 AIR VALVE SHAFT 777 S-7,S-7,S- 90,S-9 6 X-8-4 CAPSCREW NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 7 X--60 PIPE PLUG X 60 /8" NPT 8 X-8L-609 CAPSCREW /8"-6X-/4" 779 GASKET S-69,S-70,S- 7,S-7,S- 90,S-9 40655 PLUG 778 S-69,S-70,S- 7,S-7,S- 90,S-9 4 94 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 705 S-78 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW /8"-6X-/4" OR USE PCS OF X-8L-604 WITH PCS OF X-8L-60 K-547 7 5899 PIN S-69,S-70,S- 7,S-7,S- 90,S-9 8 5900 GASKET S-69,S-70,S- 7,S-7,S- 90,S-9 9 940 REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN 0 40656 PLUG 597 S-69,S-70,S- 7,S-7,S- 90,S-9 598 SPRING K-7,K-9,K- 746,S-7,S- 7,S-90,S-9 X-4-800 STEEL BALL /" 5

Item Description Replaced Qty. Notes Kits/Assys Where K-04 ACTUATOR PIN KIT 4087 K-746 6 6 SHIFT YOKE REVERSE/LO S-7,S-90 7 X-4-00 STEEL BALL /4" 8 4658 SHIFT BLOCK ST/ND S-7,S-90 9 0 LOCKSCREW 5 S-7,S-7,S- 90,S-9 0 64 INTERLOCK PIN K-7,S-7,S- 7,S-90,S-9 906 SHIFT BLOCK RD/OD S-7,S-90 00 SHIFT BLOCK 894 RD/OD S-7,S-7,S- 90,S-9 898 YOKE BAR 40760 RD/OD S-7,S-90 4 89 SHIFT YOKE ST/ND S-7,S-7,S- 90,S-9 5 897 YOKE BAR ST/ND S-7,S-90 6 40070 SNAP RING K-04,S-7,S- 7,S-90,S-9 7 405 ACTUATOR S-7,S-7,S- 90,S-9 8 405575 SHIFT YOKE 0450 RD/OD K-746,S-7,S- 7,S-90,S-9 9 896 YOKE BAR REVERSE/LO S-7,S-90 40 009 PLUNGER S-7,S-7,S- 90,S-9 4 69 SPRING K-7,S-7,S- 7,S-90,S-9 4 8968 PLUG S-7,S-7,S- 90,S-9 999 S-7 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN 999 S-90 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN 5

Group: SLAVE VALVE - A-5000 7 4 5 8 00-0-97 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-746 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 4 0854 PISTON A-5000 5 0849 CAP 5 A-5000 7 S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 54

Group: SPLITTER CYLINDER 5 7 Indicates part of item 999 4 6 8 8 4 5 465-5-98 SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 604,A - 689 4058 GASKET K-88,K-4 4058 SPLITTER CYLINDER 4 08 -O- RING K-4 5 40964 PISTON 6 65 -O- RING K-,K-4,K- 746 7 X--805 NUT 8 09 -O- RING K-4 556854 -O- RING K-,K-4,K- 746 65 -O- RING K-,K-4,K- 746 4 X040 BREATHER 795 5 K- SPLITTER VLV REPL KIT 40097,4040,4040,A - 686 55

Item Description Replaced Qty. Notes Kits/Assys Where 8 X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 40097,4040,4040,A - 686 56