Innovative Design
Engineered for Small Part Handling / Transfer FDA Approved Belting (low, medium & high friction) Optional 5/16" Nose Bar on one or both ends (Actual Size) Features Compact Frame & Drives Miniature design frees up valuable space Flush sides for effective side transfer Fits into the tightest spaces Lengths as short as 10 idths as narrow as 1¾ Small Roller Diameter or diameter idler pulleys Optimal size for the handling and transferring of small parts Pinch Drive Design (patent pending) Low belt tension virtually eliminates belt stretch providing maintenance free operation Belt is tracked continuously with unique frame design, cams and pinch drive for consistent performance Drive is reversible, providing maximum flexibility in applications Clean Room Certified Class 100 clean room certified for medical and pharmaceutical applications Automation Ready T-Slot for ease and flexibility in mounting automation components or accessories Cam Belt Tracking Flush Edge Design to fit into tight spaces (End Drive) Patent Pending two halve design for quick belt change 2
Industry s smallest conveyor designed to fit in the tightest spaces providing worry free product movement Clean Room Certified Class 100 5/8" Roller 3/4" Frame Height Cover extends only 3/4" beyond frame T-Slot for fast mounting of accessories 1.25" Lagged Urethane Drive Spindle Mid Drive (Moveable along frame and reversible belt direction) T-Slot for flexible mounting One fastener per side allows cover to pivot for fast belt change (Mid Drive) Springs tension belt around drive pulley for over 180 of wrap T-Slot for flexible mounting to surfaces 3
1100 Series: Flat Belt End Drive Specifications Loads up to 15 lbs (6.8 kg) s up to 70 ft/min (21 m/min) Belt idths: 1.75" (44mm), 3.75" (95mm), 6" (152mm), 8" (203mm), & 10" (254mm) Conveyor Lengths: 10.63" (270mm) to 72"(1,829mm) in " (3mm) Increments 1" (25mm) Diameter Drive Pulley 0.625" (16mm) Diameter Idler Pulley 0.31" (8mm) Diameter Nose Bar Option (3) FDA Approved Belt Options: Low, Medium, & High Friction M5 Drop in T-Nuts Available 1 (25mm) & 2 (51mm) UHM Guides +.50 (13) Distributed Position A by RECOMMENDED FLO +1.00 (25) Ø0.38 (Ø10) Side Mount Bottom Mount Position D Ø0.375 0.88 (22) 0.76 (19) 1.37 (35) OPTIONAL NOSE BAR TRANSFER L (at initial factory belt tension) 1.37 (35) 1.87 (48) 0.75 (19) 1.47 (37) 1.31 (33) 1.97 (50) OPTIONAL RETURN ROLLER STANDARD SIZES Conveyor idth Reference 02 04 06 08 10 Conveyor Belt idth () 1.75 (44mm) 3.75 (95mm) 6 (152mm) 8 (203mm) 10 (254mm) Conveyor Length Reference 88 0001 increments up to... 600 Conveyor Length (L) 0.88 (268mm) 0.12 (3mm) increments up to... 6 (1,829mm) For ordering information, see page 11 Drive Shaft Position A B C D Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. 4
1100 Series: Flat Belt Mid Drive Specifications Loads up to 15 lbs (6.8 kg) s up to 70 ft/min (21 m/min) Belt idths: 1.75" (44mm), 3.75" (95mm), 6" (152mm), 8" (203mm), & 10" (254mm) Conveyor Lengths: 11.13" (283mm) to 72"(1,829mm) in " (3mm) Increments 1.25" (32mm) Diameter Mid Drive Pulley 0.625" (16mm) Diameter Idler Pulleys 0.31" (8mm) Diameter Nose Bar Option One or Both Ends (3) FDA Approved Belt Options: Low, Medium, & High Friction M5 Drop in T-Nuts Available 1 (25mm) & 2 (51mm) UHM Guides +.50 (13) Position A Type 2 Mount Ø0.38 (Ø10) Type 1 Mount 0.44 (11) +.25 (6) 0.76 (19) Position D Ø0.375 1.37 (35) OPTIONAL NOSE BAR TRANSFER L (at initial factory belt tension) 1.37 (35) 1.37 (35) 3.25 (83) 0.75 (19) 4.38 (111) STANDARD SIZES Conveyor idth Reference 02 04 06 08 10 Conveyor Belt idth () 1.75 (44mm) 3.75 (95mm) 6 (152mm) 8 (203mm) 10 (254mm) Conveyor Length Reference 93 0001 increments up to... 600 Conveyor Length (L) 0.93 (283mm) 0.12 (3mm) increments up to... 6 (1,829mm) Drive Shaft Position A D For ordering information, see page 11 5
1100 Series: Profiles 2.33 (59) 0.35 (9) 01 Low Side 1.33 (34) 21 1" (25) UHM High Side 22 2" (51) UHM High Side 1100 Series: Standard Belting Standard Belt Selection Guide Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment. Belt Type Belt Specifications Belt Thickness Surface Material Maximum Part Temperature Coefficient of Friction FDA Approved Anti-Static Static Conductive Chemical Resistance Special Characteristics or Applications 19 High Friction 0.02 (0.6) Smooth Urethane 212 F (100 C) High x x Good Product incline or decline 73 Low Friction 0.03 (0.9) Carcass Urethane 212 F (100 C) V-Low x x Good Product accumulation 74 Medium Friction 0.03 (0.8) Smooth Urethane 212 F (100 C) Medium x Good General purpose product movement Dim = in (mm) Tables Fixed Speed End Drive Conveyor Mid Drive Conveyor Gearmotor Ft/min m/min Ft/min m/min RPM From Gearmotor Part Number 5.0 1.5 6.2 1.9 19 11M075PL411FN 10.5 3.2 13.1 4.0 40 11M036PL411FN Variable Speed End Drive Conveyor Mid Drive Conveyor Gearmotor Ft/min m/min Ft/min m/min RPM From Gearmotor Part Number 1.3-32.8 0.4-10.0 1.6-40.9 0.5-12.5 125 11M020PLBDDEN 1.8-43.8 0.6-13.4 2.2-54.6 0.7-16.7 167 11M015PLBDDEN 2.6-65.5 0.8-20.1 3.3-81.8 1.0-25.1 250 11M010PLBDDEN 6
1100 Series: Mounting Packages Side Mount End Drive 2.63 (67) A 0.82 (21) 2.78 (70) 2.50 (64) A: Fixed Speed = 4.45 (113) Variable Speed = 2.99 (76) 0.33 (8) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware = Conveyor Belt idth Bottom Mount End Drive 1.00 (25) 0.53 (13) 5.50 (140) 0.88 (22) A: Fixed Distributed Speed = 4.95 (126) by Variable Speed = 3.49 (89) A 4.56 (116) 2.98 (76) 0.72 (18) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware = Conveyor Belt idth Type 1 Mid Drive 3.71 (94) 5.33 (135) 3.07 (78) 0.88 (22) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware = Conveyor Belt idth Type 2 Mid Drive 2.46 (63) 1.25 (32) 5.38 (137) 0.88 (22) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware = Conveyor Belt idth Note: Conveyor and gearmotor are not included in the mounting package and must be ordered separately. Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 7
1100 Series: Gearmotors fixed Speed Chart 1 Parallel Shaft Sealed gearmotor Totally enclosed non ventilated Includes switch, cord and overload protection 115 V, 1 Phase 60 Hz Non-reversing 2.36 (60) 0.79 (20) 2.42 (62) 2.36 (60) 1.18 (30) Ø10mm 0.84 (21) 5.71 (145) 1.26 (32) 3.00 (76) 2.36 (60) 3.77 (96) Part Number Min RPM Gearmotor Type Hp k in.-lbs. Nm 11M075PL411FN 11M036PL411FN 19 40 L L 0.008 0.008 0.006 0.006 17 9 1.92 1.02 Variable Speed Chart 2 Parallel Shaft Brushless DC Sealed gearmotor Totally enclosed non ventilated Includes cord with plug Index capable up to 60 times per minute Order controller separately, see page 9 1.18 (30) 2.36 (60) 2.80 (71) 0.79 (20) 2.36 (60) 4.25 (108) Ø10mm 1.26 (32) 2.36 (60) Part Number Max RPM Min RPM Gearmotor Type Hp k in.-lbs. Nm 11M020PLBDDEN 11M015PLBDDEN 11M010PLBDDEN 125 167 250 5 7 10 L L L Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 0.04 0.04 0.04 0.03 0.03 0.03 19.4 14.1 9.7 2.2 1.6 1.1 8
1100 Series: Variable Speed Controllers Variable Speed Controllers Chart A Full Feature 4.75 (121) 3.31 (84) 3.50 (89) 2.40 (61) Brushless DC Nema 1 Enclosure Includes Power Cord and Motor Terminal On/off switch Speed Potentiometer Forward / Reverse switch 7.28 (185) Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max atts Reversing 11M11BD-F 115 1 60 1.0 BDC 30 Yes Chart B Remote Signal Brushless DC Nema 1 Enclosure Includes Power Cord and Motor Terminal Access hole with strain relief for remote signal wiring Remote Speed setting Remote indexing (up to 60 times/min) Remote forward / reverse 4.75 (121) 3.50 (89) 2.40 (61) Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max atts Reversing 11M11BD-R 115 1 60 1.0 BDC 30 Yes 7.28 (185) Chart C Board Level Brushless DC Open Board Controller Includes Motor Terminal 24VDC All iring, Encloser and Overloads by Others 1.75 (45) 2.83 (72) 2.52 (64) 2.17 (55) 1.06 (27) 0.67 (17) Part Number Input Volts Input Phase Input Hz Rated Input Amps Max Input Amps Output Max atts Reversing 11M2DBD-B 24VDC N/A N/A 2.1 3.7 BDC 30 Yes Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 9
1100 Series: Mounting Brackets & Accessories MOUNTING BRACKETS Horizontal Mounting Bracket Pivoting Mounting Bracket Return Roller.72 (18) A 2.50 (64) -.13 (3) 1.00 (25) 1.00 (25) -.75 (19) 1.50 (38) +.50 (13) 1.31 (33) A: 2" TOB MOUNTING BRACKETS = 1.20" (30) 3.25" TOB MOUNTING BRACKETS = 2.50" (64) Aluminum bracket Includes T-Slot mounting hardware M6 Mounting taps located on lower leg 2" TOB version matches height of end drive conveyor 3¼" TOB version matches height of mid drive conveyor Part Number Description 210143 2" TOB Horizontal Mounting Bracket 210144 3¼" TOB Horizontal Mounting Bracket Note: Conveyors can be ordered with required number of mounting brackets. If desired order additional separately. Accessories Stainless Steel bracket Includes T-Slot mounting hardware M6 Mounting taps located on lower leg ± 60 degree angle Part Number Description 210149 Pivoting Mounting Bracket Note: Conveyors can be ordered with required number of mounting brackets. If desired order additional separately. Plastic mounting bracket Includes T-Slot mounting hardware Full width 5/8" diameter plastic rollers Part Number 210141- Description Return Roller for 1100 Series, 2" to 10" wide Note: Conveyors can be ordered with required number of return rollers. If desired order additional separately. Drop in T-Nuts 3 Jaw Couplings 1.71 (43) 1.08 (27) M5-0.8 Tapped hole Zinc plated steel Drops into T-Slot Package of 5.38 (10) Part Number Description 202868 1100 Series M5 Drop in T-Nut (package of 5) 3 Jaw Coupling Components Compatible with 3/8" 1100 Series Shafting Coupling halves includes set screws Rubber spider insert for misalignment Part Number 11M010 11M375 Description 1100 Series Coupling Assembly, 10mm bore 1100 Series Coupling Assembly, 3/8" bore Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 10
1100 Series: Part Number Reference 1100 SERIES: FLAT BELT CONVEYOR 1 M E - LLLL 5 0 0 A 01 01 BB End Drive Shaft Position Belt Type: 73 = Low friction 74 = Medium friction 19 = High friction Profile (D side): 01 = Low side 21 = 1 high side 22 = 2 high side Profile (A side): 01 = Low side 21 = 1 high side 22 = 2 high side Motor Shaft Position: A, B, C or D Idler Tail Type: 0 = Standard idler tail 1 = Nose bar idler tail Drive Tail Type: 0 = Standard idler tail 1 = Nose bar idler tail 2 = End drive tail Mounting Brackets: 1 = Short mounting brackets 2 = Long mounting brackets 3 = Long pivoting mounting brackets 4 = No mounting brackets or return rollers 5 = Short mounting brackets with return roller 6 = Long mounting brackets with return roller 7 = Long pivoting mounting brackets with return roller 8 = Return rollers Conveyor Length Reference: 0088 to 0800 Drive Type: E = End Drive 2 = Mid Drive (motor to the side of drive box) 1 = Mid Drive (motor below drive box) 3 = Mid Drive Box Only Conveyor idth Reference: 02 to 10 Language: M = English U = CE English (can only be DC with Drive Board Only Option) A B C D Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. Mid Drive Shaft Position A D 1100 SERIES: DRIVE MOUNT PACKAGE 1 M E 2 A Drive Position: A, B, C or D Motor Mount Position: 1 = Type 1 (motor below drive box) 2 = Type 2 (motor to side of drive box) Drive Type: E = End Drive M = Mid Drive Language: M = English These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to www.dorner.com. 11
wide variety of applications available Specific applications sometimes require modifications to achieve the optimum conveyor solution. Dorner has over 40 years of experience providing engineering expertise to our customers. orking with companies in over 1,200 SIC codes, we are able to draw from a wide base of application knowledge and apply it to your specific needs. Our state-of-the-art lean manufacturing facility allows us to build these solutions quickly and cost effectively. Product Containment Guides Pill Package Handling Product Carrier / Tray Handling Side Transfer Small Part Transfer Package Labeling Quality Control LED Backlit Inspection Dorner Mfg. Corp. PO Box 20 975 Cottonwood Ave. Hartland, I 53029 USA inside the USA Tel: 800.397.8664 fax: 800.369.2440 outside the USA Tel: 262.367.7600 fax: 262.367.5827 www.dorner.com info@dorner.com Dorner Mfg. Corp. 2013. All Rights Reserved. 851-750 Rev. A Printed in the U.S.A. 4M-GEP-0413