Siemens Skill Development Initiatives Industry Relevant Skill Development Program for Gujarat Siemens Centre of Excellence Course Plan Page 1
Table of Contents Labs in the Siemens COE... 3 Courses offered at Centre of Excellence... 4 1.1 Product and Validation Lab... 4 1.2 Advanced Manufacturing Lab... 8 1.3 Instrumentation Lab... 11 1.4 Automation Lab... 12 1.5 Electrical Lab... 13 1.6 Mechatronics Lab... 14 1.7 Machine Lab... 14 Siemens Certification... 18 Page 2
Labs in the Siemens COE S. No. Lab Nos. Batch Strength 1. Product and Validation Lab 1 30 2 Advanced Manufacturing Lab 1 30 3 Automation Lab 1 4 Electrical Lab 1 5 Control Lab 1 6 Mechatronics Lab 1 7 Machine Lab 1 Page 3
Courses offered at Centre of Excellence 1.1 Product and Validation Lab S.No Domain Course Name Hours Mandatory Prerequisite Optional 1 CAD ers 40 None 2 CAD NX Basic None 3 CAD 4 CAD 5 CAD 6 CAD 7 CAD Fundamentals and Parametric Intermediate NX and Assemblies Drafting Essentials Mechanical Freeform 8 ers ers 40 ers 40 8 CAD NX Sheet Metal 9 CAD Routing Electrical ers/nx Basic ers Intermediate NX and Assemblies ers Intermediate NX and Assemblies ers Intermediate NX and Assemblies onous and Parametric onous and Parametric onous and Parametric onous and Parametric 10 CAD Routing Page 4
S.No Domain Course Name Hours Mandatory Prerequisite Optional 11 CAD 12 CAD Mechanical Large Assemblies Management Industrial using NX 13 CAD PCB Exchange 8 14 CAD 15 CAD CAE 17 CAE 18 CAE Sketching Fundamentals Product and Manufacturing Information Motion Simulation Advanced Simulation Introduction to Finite Element 32 8 ers Intermediate NX and Assemblies ers Intermediate NX and Assemblies Mechanical Freeform ers Intermediate NX and Assemblies Mechanical Freeform ers Intermediate NX and Assemblies Routing Electrical designers/nx Basic Drafting Fundamentals ers Intermediate NX and Assemblies Mechanical Freeform ers/nx Basic ers/nx Basic ers/nx Basic onous and Parametric onous and Parametric onous and Parametric onous and Parametric onous and Parametric Page 5
S.No Domain Course Name Hours Mandatory Prerequisite Optional 19 CAE 20 CAE 21 CAE 22 CAE 23 CAE CAE Analysis with NX Advanced simulation Solutions Thermal and Flow analysis NX Response Simulation Laminate Composites NX Nastran Advanced Nonlinear Sensitivity and optimization with NX 8 ers/nx Basic ers/nx Basic ers/nx Basic ers/nx Basic ers/nx Basic Introduction to finite element analysis with NX ers/nx Basic Introduction to finite element analysis with NX NX Nastran Advanced Non-linear Page 6
S.No Domain Course Name Hours Mandatory Prerequisite Optional 25 CAE 26 CAE 27 CAE 28 CAE 29 CAE Super Element Analysis with NX Advanced Thermal and Flow Analysis Advanced Dynamic Analysis with NX Introduction to Dynamic Analysis with NX DDAM analysis with NX 30 CAD Mold Wizard 40 8 ers/nx Basic Introduction to finite element analysis with NX ers/nx Basic & Thermal and Flow Analysis ers/nx Basic NX Response simulation ers/nx Basic Introduction to finite element analysis with NX ers/nx Basic Introduction to finite element analysis with NX Introduction to Dynamic Analysis using NX Advanced Dynamic Analysis using NX ers Intermediate NX and Assemblies Mechanical Freeform NX Nastran Advanced Non-linear onous and Parametric Page 7
S.No Domain Course Name Hours Mandatory Prerequisite Optional 31 CAD Progressive Die wizard 40 ers Intermediate NX and Assemblies Mechanical Freeform NX Sheet Metal onous and Parametric 1.2 Advanced Manufacturing Lab S. No. Domain Course Name Hours Mandatory Prerequisite Optional 32 CAM 33 CAM 34 CAM 35 CAM 36 CAM 37 DM NX Manufacturing Fundamentals Turning Manufacturing Fixed Axis and Multi-Axis Milling NX CAM Customization Post Building Techniques er Basic 32 32 None ers/nx Basic ers/nx Basic NX Manufacturing Fundamentals ers/nx Basic NX Manufacturing Fundamentals ers/nx Basic NX Manufacturing Fundamentals ers/nx Basic NX Manufacturing Fundamentals NX CAM customization Page 8
S. No. Domain Course Name Hours Mandatory Prerequisite Optional 38 DM 39 DM 40 DM 41 DM 42 DM 43 DM 44 DM 45 DM Simulate Part Flow Simulate Human Simulation Simulate Basic Robotics er for General Assembly Variant Definition and Application er for Body-In- White ing Simulate Intermediate Robotics Simulate Advanced Robotics Simulation 32 Introduction to Teamcenter Using Teamcenter 40 Introduction to Teamcenter Using Teamcenter 40 Introduction to Teamcenter Using Teamcenter er Basic er Basic 8 er Basic 32 Simulate Basic Robotics 46 DM RobCAD Basics 47 DM RobCAD Spot RobCAD Basics 48 DM RobCAD Paint RobCAD Basics 49 DM RobCAD Arc RobCAD Basics 50 DM RobCAD Adv Modelling & Kinematics 51 DM RobCAD OLP Simulate Basic Robotics Simulate Intermediate Robotics er Basic designer for General Assembly er for BIW processing RobCAD Basics RobCAD spot RobCAD Basics RobCAD Spot RobCAD Paint RobCAD Arc Variant Definition and Application Page 9
S. No. Domain Course Name Hours Mandatory Prerequisite Optional 52 DM 53 DM 54 DM 55 PLM 56 PLM Plant Simulation Methods, and Strategy Plant Simulation Adv Modelling Plant Simulation 3D Visualization Using Teamcenter Introduction to Teamcenter 40 32 32 None 8 None 57 PLM Mockup None 58 PLM 59 PLM 60 PLM 61 PLM 62 PLM 63 PLM Integration for NX users Schedule Manager Managing Requirements using Teamcenter Manufacturing Assembly Planning Manufacturing Assembly Part Planning Managing Systems using Tc RobCAD Adv Modelling and Kinematics Simulate Human Simulation Simulate Basic Robotics, Simulate Intermediate Robotics Simulate Advanced Robotic Simulation Plant Simulation Methods, and Strategy Plant Simulation Methods, and Strategy 8 Introduction to Teamcenter Introduction to Teamcenter Introduction to Teamcenter Introduction to Teamcenter 8 Introduction to Teamcenter Introduction to Teamcenter Managing Requirements using TC 64 PLM Installation 40 Introduction to Page 10
S. No. Domain Course Name Hours Mandatory Prerequisite Optional 65 PLM Application and Data Model Administration 40 66 PLM Customization 40 67 PLM Advanced Workflow and Security Admin Teamcenter Using Teamcenter Introduction to Teamcenter Using Teamcenter Using Teamcenter Application and Data Model Administration Using Teamcenter Application and Data Model Administration 1.3 Instrumentation Lab S.No Domain Course Name Hours Curriculum Prerequisites 1 2 Instrumenta tion Instrumenta tion Basic of Instrumentation 50 SIMATIC PCS 7 Basics 50 FLOW measurement LEVEL measurement PRESSURE Measurement TEMPERATURE Measurement ELECTROPENUMATIC POSITONER Introduction to standard architecture of PCS 7. Introduction to Automation System Hardware. Working with SIMATIC Manager in PCS 7 way. Creating the project and Configuring Hardware s (AS & OS). Working with Plant Hierarchy. Electrical, Electronics, Mechanical, Instrumentation engineers (2 nd year completed) Electrical, Electronics, Mechanical Instrumentation engineers (2 nd year completed) Page 11
1.4 Automation Lab S. No. Domain Course Name Hours Curriculum Prerequisites 1 Automation Basics of PLC 50 2 Automation Basic Scada 50 Constituents of PLC, How PLC Work, SIMATIC S7-PLC Introduction to HMI STEP 7 blocks and structured programming Using Data Blocks. Use of Organisation Blocks System overview of SIMATIC WinCC Graphics er and graphics displays for human machine interfacing User Administration Background processing (introduction of Global Scripts) Report er for logging (introduction) Electrical, Electronics, Mechanical, Instrumentation engineers (2 nd year completed) Electrical, Electronics, Mechanical, Instrumentation engineers (2 nd year completed) Page 12
1.5 Electrical Lab S.No Domain Course Name Hours Curriculum Prerequisites 1 Electrical 2 Electrical 3 Electrical Basic Course on Ac - Dc Drives Basic Power Systems Basics of Induction Motors 40 40 DC Motor Basics, DC Drives Basics, Siemens DC Drives (6RA80), AC Motor Basics, AC Drives Basics, AC Drives (Sinamics S & G)-Ratings, MEDIUM VOLTAGE, MV Transformers Basic Of power distribution Philosophy of Generation, distribution in LV, MV & HV Types of network Faults & Fault level calculations Basic Of protection Types of Fault Basics of Electricity Efficiency of induction motor- Various losses in the induction Product spectrum of Siemens motor. Advance control of induction motor-simocode overview Speed Torque Characteristics, Effects of supply variations over the motor performance Electrical, Electronics, Mechanical Instrumentation engineers (2 nd year completed) Electrical, Electronics, Mechanical Instrumentation engineers (2 nd year completed) Electrical, Electronics, Mechanical Instrumentation engineers (2 nd year completed) 4 Electrical Low Voltage Switch gear 40 Simaris Curve simulation Low Voltage offerings in Power Distribution in Industry today DIN Fuse Importance of fuses Overview of Pac meter Overload Relay, Microprocessor Relay Electrical, Electronics, Mechanical Instrumentation engineers (2 nd year completed) Page 13
1.6 Mechatronics Lab S.No Domain Course Name Hours Curriculum Prerequisites 1 Mechatronics Basic Mechatronics 50 Introduction to the module, Fundamentals of Electrical Components, Mechanical Components, Pneumatic Components, Interpretation of Technical Documents, Electrical, Electronics, Mechanical, Instrumentation engineers (2 nd year completed) Digital Fundamentals & PLC 1.7 Machine Lab CIM Lab S.No Domain Equipment Hours Curriculum 1 Computer Integrated Manufacturing FLEXTURN-Siemens 828D Introduction to Turning center Overview of Siemens 828D Key board and Screen layout Overview of different operating areas Overview of different modes Cutting tools and parameter selection Introduction to part programs and structure Overview of G and M codes Programming on Siemens standard cycles Hands on practical -Tool offset Hands on practical All standard cycles Overview of CIM interface Basic preventive maintenance FLEX TURN 2 Computer Integrated Manufacturing FLEXMILL- Siemens 828D Introduction to Machining center Overview of Siemens 828D Key board and Screen layout Overview of different operating areas Overview of different modes Cutting tools and parameter selection Introduction to part programs and structure Overview of G and M codes Programming on Siemens standard cycles Hands on practical -Work offset and Tool offset Hands on practical All standard cycles Overview of CIM interface Page 14
S.No Domain Equipment Hours Curriculum Basic preventive maintenance FLEXMILL 3 Computer Integrated Manufacturing Aristo Robot 6 axis 8 Introduction to Robotics Overview of M-Robot Software Robot online programming Hands on practice Materiel handling applications CIM Interface ASRS Hands on practice Manual mode Hands on practice -CIM mode Assembly Station Hands on practice Manual mode Hands on practice -CIM mode 4 Computer Integrated Manufacturing Vision Inspection sensor AGV Overview of vision software Preparation of Inspection programs CIM Interface Hands on practice Manual mode Hands on practice -CIM mode CIM software Overview of CIM software CIM offline programming CIM Online programming Interfacing of Work cell equipments Execution of CIM system Various sequence of operations CNC Lab S.No Domain Course Name Hours Curriculum Prerequisites History of CNC Definition of CNC NUMERICALLY CONTROLLED M/C TOOLS Mechanical engineers(2 nd year completed) CNC TURNING MACHINE CNC MILLING MACHINE 1 Manufacturing Basics of CNC machines 50 CNC LASER CUTTING CNC PLASMA CUTTING CNC PRESS CNC RAPID PROTOTYPING Mechanical elements of CNC machines MACHINE CONTROL UNIT PES of CNC CONTROL SYSTEMS Page 15
S.No Domain Course Name Hours Curriculum Prerequisites STEPPER MOTORS Servo motors ISO MACHINE TOOL AXIS DEFINITION Axis nomenclature Right hand thumb rule Mechanical engineers (2 nd year completed) Rotational and additional axes Right hand rule - Vertical Machine & Horizontal Machine Part programming structure G Codes N Codes 2 Manufacturing NC- Numerical control programming 50 X, Y, and Z Codes Explanation of letters in CNC programming Rapid traverse movement G00 Introduction of standard TURNING cycles Introduction of standard MILLING cycles Introduction of standard DRILLING cycles Introduction of special commands in programming Basic concepts, mechanical systems for electronics engineer Drives Spindle drives Electrical and Electronics engineers(2 nd year completed) 3 Manufacturing Basics of CNC Machines 50 Feed Drives DC Motors Servo Principle Drive optimization Wiring of electrical cabinets Power supply for CNC machines Page
Page 17
Siemens Certification On successful completion of course and assessment, a student will be issued a Siemens Certificate. A sample layout of the certificate is as follows: Page 18