Hydro Power. Pumps. Andritz Centrifugal Pumps SP Series

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Transcription:

Hydro Power Pumps Andritz Centrifugal Pumps SP Series

Andritz Centrifugal Pumps, SP Series Process Pumps for Highest Requirements For over 100 years, Andritz has been a byword for competence and innovation in the design of centrifugal pumps. As suppliers of complete production systems we have full command of process technologies in the pulp and paper industry. This forms a solid basis on which we build and develop components for conveying pulp and paper stock. SP series Andritz centrifugal pumps meet the high customer requirements for efficiency, long life, maintenance friendliness, and economy. Stringent guidelines are the core of our high production quality. All pump components are manufactured in our own workshops, which are ISO certified. Many parts are made in our workshop in Foshan, China. Fields of Application Chemical pulp production Digester Bleaching line Recovery Waste water treatment Chemical pulp Mechanical pulp production Woodyard Groundwood pulp Mechanical pulp Secondary fibres Stock preparation system Finished DIP Paper production Paper machine Tissue machine Board machine Food industry Breweries Sugar industry Waste water treatment Biological waste water treatment Chemical industry Bio-ethanol treatment Energy supply Flue gas desulphurization

From Past Achievements to New Horizons Customer satisfaction is our prime goal, and we work steadily toward improving the main features of our pumps. A special highlight was achieved by net- working individual computer systems such as ProEngineer, CFD, and the Finite Element method. With this software, the flow rate and other future operating conditions can already be simulated in the project engineering phase. Prototype tests have confirmed the electronic simulations.

Innovative Design in Every Detail Shaft seals There is a choice of six shaft seal variants for our pumps. The change from one seal type to another is achieved simply by changing the seal cartridge. Oil or grease lubrication Switch-over from oil to grease lubrication and back is possible at any time. Antifriction bearings SKF explorer bearings ensure long life at maximum shaft load. Bearing support Just seven bearing support sizes for 28 pump types.

Nameplate An electronic chip implanted in the nameplate contains all major pump data: its data sheet, characteristic curve, documentation, etc. The data can be transferred from and to a PC. Sensors Sensors can be attached at preselected points to record the pump operating data such as the temperature, vibration, etc. Volute casing Pressure classes from 10 to 25 bar and different materials meet all requirements of the pulp and paper industry.

A Selection of Shaft Seals for Each Use The new Andritz sealing system makes installation of mechanical seals possible without dismantling the sealing cover (casing cover), resulting in fast and safe installation work and hence cost and time savings. The mechanical seal was developed together with well-known seal manufacturers. These new mechanical seals are suitable for over 90% of all Andritz pumps. Andritz Cartridge Single Mechanical Seal Andritz Cartridge Tandem Mechanical Seal Other Sealing Systems Installation of a standard mechanical seal according to DIN 24960 in the standard sealing cover (casing cover) is also an option. Standard Single Mechanical Seal Standard Tandem Mechanical Seal Stuffing Box Packing Dynamic Shaft Seal The design also provides for use of standard packing cords. This seal type was specially developed for the paper industry. It is insensitive to entrained air in the medium, and to shocks and vibrations. This proven system is available as cartridge.

Bearing Assemblies and Lubrication Oil lubrication Bearing support Grease lubrication Semi-open Impellers Offering High Efficiencies Semi-open impellers for conveying fibre stock, solid containing liquids, and abrasive media. Design: Standard with four blades; special-purpose design with eight blades. Impeller with 4 blades Impeller with 8 blades Andritz Centrifugal Pumps, SP Series Type Bearing size Shaft sealing D [mm] Max. shaft load [kw] Type Bearing size Shaft sealing D [mm] Max. shaft load [kw] SP 32-200 SP 40-200 SP 50-200 SP 40-250 SP 50-250 SP 65-250 SP 100-250 SP 125-250 SP 40-315 SP 50-315 SP 65-315 SP 100-315 SP 125-315 SP 125-400 SP 150-315 24 32 42 30 40 53 77 115 380 SP 100-500 SP 150-400 SP 200-400 SP 150-450 SP 200-450 SP 250-500 SP 300-400 SP 200-550 SP 250-600 SP 300-600 SP 350-500 SP 450-550 SP 600-700 48 75 90 100 58 85 100 115 425 660 1030 1850

Material Combinations 102 161 135.1 350 230 211 183 Parts List and Materials Item No. Designations ENG JL 250 1.4460 1.4408 1.4517 1.4588 1.4404 1.4462 Carbon steel 102 135.1 161 183 211 230 350 681 891 Volute casing Front lining Casing cover Support leg Shaft Impeller Bearing casing Coupling protection Base frame Materials DIN AISI UNS SS AFNOR BS USA-ASTM ENG JL 250 GG25 1.4460 X3CrNiMoN27-5-2 329 S32900 2324 Z 5 CND 27-05 Az 3A, CD6MN 1.4408 GX5CrNiMo19-11-2 316 J92900 316 C 16 CF8M 1.4517 GX2CrNiMoCuN25-6-3-3 J93372, J93404 1B, 5A, CD4MCuN 1.4588 GX2NiCrMoCuN25-20-6 1.4404 X2CrNiMo17-12-2 316L S31603 2348 Z 3 CND 17-11-02 316 S 11 CF3M 1.4462 X2CrNiMoN22-5-3 S31803, S32205 2377 Z 3 CND 22-05 Az 318 S 13 2205

Main Dimensions Ls Lp La DNd DNs Hg Hm Hp W Type Poles DNs [mm] Ls[mm] DNd[mm] Lp[mm] La[mm] Hm[mm] W[mm] Hp[mm] Hg[mm] SP 32-200 4 50 80 32 465 1095 265 400 160 445 SP 40-200 4 65 100 40 485 1165 275 400 160 455 SP 50-200 4 80 100 50 485 1270 360 420 160 560 SP 40-250 4 65 100 40 600 1280 335 470 180 560 SP 50-250 4 80 125 50 625 1590 445 470 180 670 SP 65-250 2 100 125 65 625 1390 405 570 200 655 SP 65-250 4 100 125 65 625 1555 325 510 200 575 SP 100-250 4 100 140 65 640 1380 405 600 225 685 SP 125-250 4 150 140 125 640 1740 500 600 250 855 SP 40-315 4 65 125 40 500 1500 385 495 200 635 SP 50-315 4 80 125 50 500 1590 445 495 225 725 SP 65-315 4 100 125 65 655 1445 350 550 225 630 SP 100-315 2 125 140 100 670 1830 500 600 250 815 SP 100-315 4 125 140 100 670 1480 375 550 250 690 SP 125-315 4 150 140 125 670 1542 400 680 280 755 SP 150-315 4 200 160 150 690 1790 455 710 315 855 SP 125-400 4 150 140 125 670 1670 455 660 315 855 SP 125-400 6 150 140 125 670 1398 455 660 315 855 SP 100-500 4 150 190 100 860 2050 485 700 345 915 SP 150-400 4 200 160 150 830 2030 505 700 315 955 SP 200-400 4 250 180 200 850 2080 610 810 400 1110 SP 200-400 6 250 180 200 850 1640 550 810 400 1050 SP 150-450 4 200 200 150 1010 2260 555 750 360 1055 SP 150-450 6 200 200 150 1010 2070 535 750 360 1035 SP 250-500 4 300 200 250 1010 2670 700 810 460 1330 SP 250-500 6 300 200 250 1010 2280 645 810 460 1275 SP 300-400 6 350 250 300 1060 2380 645 680 460 1305 SP 200-550 4 250 250 200 1140 2810 670 820 440 1270 SP 200-550 6 250 250 200 1140 2435 630 820 440 1230 SP 250-600 4 300 245 250 1155 2845 720 1050 490 1420 SP 300-600 4 350 280 300 1190 3196 760 1100 530 1560 SP 350-500 4 400 280 350 1190 3126 790 840 560 1590 SP 450-550 4 450 315 450 1235 2931 880 1200 650 1765 SP 600-700 4 600 420 600 1320 2925 1090 1600 800 2270 Important Note: The dimensions in this table are subject to modification and must not be used for planning purposes.

Clear Layout Creates Installation Advantages Polishing of parts in contact with the medium in special applications is possible Coupling protection to correspond to all international standards Process design enables pump service without dismantling the volute casing and motor Flexible coupling with spacer Use of different motor plate sizes simplifies and accelerates installation of different motor sizes, from the smallest to the largest Stable, torsion-proof frame ensures safe installation in the production line Painting according to standard RAL 5012 or customer specification Steel profile base frame During installation, the steel profile base frame for the pump and motor is fastened with drop-in anchors and grouted. Special steel profile base frame for Centerline pumps The frame for this pump and motor is also fastened with drop-in anchors and grouted. Vee-belt drive Pump assembly can be equipped with a Vee-belt drive.

Capacity Ranges for Our SP Series Centrifugal Pumps Characteristic curves n = 1000-1500 1 min (50Hz) H [m] 180 160 140 SP 1200-1800 rpm (60 Hz) 120 100 SP 200-550 80 SP 250-600 60 40 20 SP 65-315 SP 100-315 SP 100-500 SP 125-400 SP 125-315 SP 65-250 SP 100-250 SP 125-250 SP 150-450 SP 150-400 SP 150-315 SP 200-450 SP 200-400 SP 250-500 SP 300-400 SP 300-600 SP 350-500 SP 450-550 SP 600-700 0 0 50 100 200 300 500 1000 2000 3000 5000 8000 10000 12000 Q [m 3 h] Characteristic curves n = 3000 1 min (50Hz) H [m] 230 SP 3600 rpm (60 Hz) 200 180 SP 125-400 160 140 SP 40-315 SP 50-315 SP 65-315 SP 100-315 120 100 80 SP 40-250 SP 50-250 SP 125-315 60 40 SP 32-200 SP 40-200 SP 50-200 SP 65-250 SP 100-250 SP 125-250 20 0 50 100 200 300 400 500 600 700 1000 1500 Q [m 3 h]

Close to Customers Andritz Group locations www.andritz.compumps Andritz AG Stattegger Strasse 18, A-8045 Graz, Austria Tel: +43 316 6902-2327, Mobile: +43 664 1000219 Fax: +43 316 6902-413 E-mail: johann.tesch@andritz.com Internet: http:www.andritz.compumps All data, information, statements, photographs, graphic illustrations and other presentations made in this leaflet are without any obligation to the publisher and raise no liabilities to Andritz AG or any affiliated companies. Neither shall the contents in this leaflet form part of any sales contracts, which may be concluded between Andritz Group companies and purchasers of equipment andor systems referred to herein. Andritz AG 2007. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of Andritz AG and its affiliate. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. HPU.SP.01.e.04.07