Parts Manual P12-1014EN 19RA Series Right Angle Nutrunner For additional product information visit our website at http://www.apextoolgroup.com
P12-1014EN Cleco Model Nomenclature A 19 R A X XX XX X Tool Series 19 Tool Style R = Reversible Nutrunner Tool Configuration A = Right Angle - ever Torque Control Mechanism A = Clecomatic Clutch S = Stall Maximum Torque 19RAA 19RAS 02 = 2.1 Nm 02 = 2. Nm 03 = 3.1 Nm 03 = 3.2 Nm 04 = 4.8 Nm 04 = 3.6 Nm 05 = 5. Nm 05 = 5.2 Nm 06 = 6.0 Nm 06 = 6.2 Nm 0 = 6.8 Nm 09 = 8.5 Nm 11 = 11 Nm 12 = 11 Nm Right Angle Head AM = Medium Duty AH = Heavy Duty Output Drive 2 = 1/4" Square Drive (AM & AH) * 3 = 3/8" Square Drive (AH) * AH2 Head max torque 50 in. lbs. Page 2
Cleco General Information P12-1014EN anguage Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-1000DC and CE-1000TD. General Description: Air powered right angle portable nutrunners equipped with an adjustable clutch. Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, C reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, C. Page 3
P12-1014EN Cleco 19RAA Series Nutrunner B 13 19 20 20 8 9 * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. 14 Models 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM2 19RAA06AH(-) * 19RAA0AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * 21 23 24 25 28 22 12 26 10 1 19 11 15 16 18 2 3 6 2 5 4 3 30 2 1 2 3 See Service Notes Page 4
Cleco 19RAA Series Nutrunner P12-1014EN Illustration "B" Ref Number # X 1 Illustrations "M,N" 1 Angle Head Assembly 2 Table "B" 1 Clutch Cover 3 205961 1 Plastic Body 4 20582PT 1 Clutch Housing 5 Illustration "K," 1 Clutch Assembly 6 Illustrations "E-J" 1 Gear Train Assembly Illustration "D" 1 Motor Assembly 8 20590 1 Exhaust Housing 9 205959 1 Reversing Ring 10 20596 1 Motor Housing 11 205984PT 1 Reversing Valve 12 203528PT 1 1 ever 13 205968 1 1 Inlet Adapter 14 20035 1 3 O-Ring 15 20591 1 1 Actuator Pin 16 203525 1 3 Shut-Off Spring 1 203529 1 1 Shut-Off Valve 18 869201 1 3 Shut-Off Valve Seal 19 60351 3 9 O-Ring 20 205969 2 2 Bronze Muffler 21 205996 1 1 Muffler Spacer 22 844083 1 1 ever Pin 23 86911 1 3 Screen 24 1001234 1 3 Compression Spring 25 01-2518 1 1 Poppet Valve 26 8465 1 3 Valve Seal 2 Table "B" 1 1 Trip Rod 28 B141 1 1 Screw 29 931962 1 1 Suspension Bail (not shown) 30 Table "B" 1 Spacer (#) Quantity (X) Recommended Spare Parts EN Description Table "B" Ref. Description # 19RAA02AM2 19RAA02AH(-) 19RAA04AM2 19RAA06AH(-) # 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) 19RAA12AH(-) # 19RAA03AM2 19RAA03AH(-) # 19RAA11AH(-) 2 Clutch Cover 1 20583PT 1 20583PT 1 20583PT 1 2003PT 2 Trip Rod 1 203586PT 1 203586PT 1 203586PT 1 2004PT 30 Spacer ---- 20594 1 20595PT 1 20594 Page 5
P12-1014EN Cleco 19RAS Series Nutrunner C 12 15 16 16 * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. Models 19RAS02AH3 19RAS03AM2 19RAS04AH(-) 19RAS05AM2 19RAS06AH(-) * 1 8 19 20 21 13 23 18 9 15 11 22 10 25 6 14 5 2 26 4 3 1 3 See Service Notes Page 6
Cleco 19RAS Series Nutrunner P12-1014EN Illustration "C" Ref Number # X 1 Illustrations "M,N" 1 Angle Head Assembly 2 205961 1 Plastic Body 3 2036 1 Housing Adapter 4 20368 1 Spindle Extension 5 Illustrations "E,F,G" 1 Gear Train Assembly 6 Illustration "D" 1 Motor Assembly 20590 1 Exhaust Housing 8 205959 1 Reversing Ring 9 20596 1 Motor Housing 10 205984PT 1 Reversing Valve 11 203528PT 1 1 ever 12 205968 1 1 Inlet Adapter 13 20035 1 3 O-Ring 14 20591 1 1 Actuator Pin 15 60351 3 9 O-Ring 16 205969 2 2 Bronze Muffler 1 205996 1 1 Muffler Spacer 18 844083 1 1 ever Pin 19 86911 1 3 Screen 20 1001234 1 3 Compression Spring 21 01-2518 1 1 Poppet Valve 22 8465 1 3 Valve Seal 23 B141 1 1 Screw 24 931962 1 1 Suspension Bail (not shown) 25 540843 1 3 Drive Screw 26 Table "C" 1 Spacer (#) Quantity (X) Recommended Spare Parts EN Description Table "C" Ref. Description # 19RAS02AH3 19RAS05AM2 19RAS06AH(-) # 19RAS03AM2 19RAS04AH(-) 26 Spacer ------ 1 20595PT Page
P12-1014EN Cleco Motor Assembly D 6 4 1 1 9 5 8 3 2 6 5 1 See Service Notes Page 8
Cleco Motor Assembly P12-1014EN Illustration "D" Ref Number # X -- Table "D" 1 Motor Assembly 1 203504 1 Cylinder 2 205960 1 Rear Bearing Plate 3 Table "D" 1 Rotor 4 203641 1 Front Bearing Plate 5 203615PT 4 12 Rotor Blade 6 84268 2 4 Ball Bearing 84489 1 2 Front Cylinder Pin 8 84548 1 2 Rear Cylinder Pin 9 Table "D" 1 2 Pin (#) Quantity (X) Recommended Spare Parts EN Description Table "D" Ref. Description # 19RAA04AM2 19RAA06AH(-) 19RAA12AH(-) # 19RAA02AM2 19RAA02AH(-) 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) # 19RAA03AM2 19RAA03AH(-) 19RAA11AH(-) # 19RAS02AH3 # 19RAS03AM2 19RAS04AH(-) # 19RAS05AM2 19RAS06AH(-) -- Motor Assembly 1 30194PT 1 30192PT 1 30193PT 1 30192PT 1 30193PT 1 30194PT 3 Rotor 1 203546 1 203545 1 20354 1 203545 1 20354 1 203546 9 Pin ----- ----- ----- 1 9250018 1 9250018 1 9250018 Page 9
P12-1014EN Cleco Gearing Assembly E 30196PT Gearing Assembly Models 19RAA02AM2 19RAA02AH(-) 19RAS02AH3 1 2 3 5 6 4 ubricate with 540450 Grease (18 oz. can) F 301086 Gearing Assembly 2 4 Models 19RAA03AM2 19RAA03AH(-) 19RAS03AM2 19RAS04AH(-) 1 3 6 5 ubricate with 540450 Grease (18 oz. can) Page 10
Cleco Gearing Assembly P12-1014EN Illustration "E" Ref Number # X -- 30196PT 1 Gear Case Assembly (6.85:1) 1 204136PT 1 End Plate Spacer 2 20619PT 3 6 Idler Gear (16T) 3 20620PT 1 Open Spider 4 205964 1 Gear Case 5 84595 1 2 Ball Bearing 6 61901 1 2 Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Illustration "F" Ref Number # X -- 301086 1 Gear Case Assembly 1 203646 1 End Plate Spacer 2 833862 3 6 Needle Roller 3 869155 1 Spider 4 869163 3 6 Idler Gear (18/9T) 5 205966 1 Gear Case 6 84595 1 2 Ball Bearing 61901 1 2 Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 11
P12-1014EN Cleco Gearing Assembly G 301968PT Gearing Assembly Models 19RAA04AM2 19RAA06AH(-) 19RAS05AM2 19RAS06AH(-) 1 2 6 8 3 5 4 ubricate with 540450 Grease (18 oz. can) H 301969PT Gearing Assembly Models 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) 1 8 6 2 5 4 3 ubricate with 540450 Grease (18 oz. can) Page 12
Cleco Gearing Assembly P12-1014EN Illustration "G" Ref Number # X -- 301968PT 1 Gear Case Assembly (1.256:1) 1 203644PT 1 End Plate Spacer 2 203919 1 2 Pinion Gear 3 205964 1 Gear Case 4 61901 1 2 Retaining Ring 5 84595 1 2 Ball Bearing 6 20615PT 1 Open Spider 20616PT 6 12 Idler Gear (14T) 8 20618PT 1 Open Spider (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Illustration "H" Ref Number # X -- 301969PT 1 Gear Case Assembly (28.484:1) 1 204136PT 1 End Plate Spacer 2 205963 1 Gear Case 3 61901 1 2 Retaining Ring 4 84595 1 2 Ball Bearing 5 20616PT 3 6 Idler Gear (14T) 6 2061PT 1 Open Spider 20618PT 1 Open Spider 8 20619PT 3 6 Idler Gear (16T) (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 13
P12-1014EN Cleco Gearing Assembly I 302016PT Gearing Assembly Models 19RAA11AH(-) 3 4 1 2 6 4 5 8 11 9 6 10 11 ubricate with 540450 Grease (18 oz. can) Page 14
Cleco Gearing Assembly P12-1014EN Illustration "I" Ref Number # X -- 302016PT 1 Gear Case Assembly (41.538:1) 1 203646 1 End Plate Spacer 2 2001PT 1 Spider 3 833862 3 6 Needle Roller 4 20691PT 3 6 Idler Gear (18T and 9T) 5 205966 1 Gear Case 6 84595 2 4 Ball Bearing 61901 2 4 Retaining Ring 8 2002PT 1 Gear Case 9 204282 1 Gear Cage Spider 10 844111 3 6 Dowel Pin 11 203623PT 3 6 Idler Gear (14T) (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 15
P12-1014EN Cleco Gearing Assembly J 30190PT Gearing Assembly Models 19RAA12AH(-) 1 2 6 6 8 3 5 4 ubricate with 540450 Grease (18 oz. can) Page 16
Cleco Gearing Assembly P12-1014EN Illustration "J" Ref Number # X -- 30190PT 1 Gear Case Assembly (0.680:1) 1 203644PT 1 End Plate Spacer 2 203919 1 2 Pinion Gear 3 205963 1 Gear Case 4 61901 1 2 Retaining Ring 5 84595 1 2 Ball Bearing 6 20615PT 2 Open Spider 20616PT 9 18 Idler Gear (14T) 8 20618PT 1 Open Spider (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 1
P12-1014EN Cleco Clecomatic Clutch Assembly K 301982PT Clecomatic Clutch Assembly 301992PT Clecomatic Clutch Assembly Models 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM2 19RAA06AH(-) * 19RAA0AH(-) * 1 11 9 * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. 15 6 10 2 12 8 4 16 3 14 8 1 13 5 ubricate with 540450 Grease (18 oz. can) Page 18
Cleco Clecomatic Clutch Assembly P12-1014EN Illustration "K" Ref Number # X -- Table "K" 1 Clutch Assembly 1 84411 1 3 O-Ring 2 203585PT 1 3 Clutch Reset Sprig 3 203612 1 1 Trip Slide 4 203613 1 3 Slide Reset Spring 5 869123 1 Adjustment Nut 6 20651PT 1 Dowel Pin 842162 3 9 Steel Ball (.250 diameter) 8 84224 3 9 Steel Ball (.156 diameter) 9 842980 13 26 Steel Ball (.094 diameter) 10 869112 1 Reset Pin 11 869149 1 3 Ball Retainer Plug 12 869424 1 Reset Pin Stop 13 2059PT 1 ock Ring 14 20589PT 1 Driven Cam 15 20591PT 1 Clutch Cam 16 20593PT 1 Clutch Spindle 1 Table "K" 1 Torque Spring (#) Quantity (X) Recommended Spare Parts EN Description Table "K" Ref. Description # 19RAA04(---) 19RAA02(---) 19RAA05(---) # 19RAA03(---) 19RAA06(---) 19RAA0(---) -- Clutch Assembly 1 301992PT 1 301982PT 1 Torque Spring (Green) 1 20652PT ------ Torque Spring (White) ------ 1 20596PT Page 19
P12-1014EN Cleco Clecomatic Clutch Assembly 30198PT Clecomatic Clutch Assembly Models 19RAA09AH(-) 19RAA11AH(-) 19RAA12AH(-) 1 11 9 15 6 10 2 12 8 4 16 3 14 8 1 13 5 ubricate with 540450 Grease (18 oz. can) Page 20
Cleco Clecomatic Clutch Assembly P12-1014EN Illustration "" Ref Number # X -- 30198PT 1 Clutch Assembly 1 84411 1 3 O-Ring 2 203585PT 1 3 Clutch Reset Sprig 3 203612 1 1 Trip Slide 4 203613 1 3 Slide Reset Spring 5 869123 1 Adjustment Nut 6 20651PT 1 Dowel Pin 842162 3 9 Steel Ball (.250 diameter) 8 84224 3 9 Steel Ball (.156 diameter) 9 842980 13 26 Steel Ball (.094 diameter) 10 869112 1 Reset Pin 11 869149 1 3 Ball Retainer Plug 12 869424 1 Reset Pin Stop 13 2059PT 1 ock Ring 14 20695PT 1 Driven Cam 15 20694PT 1 Clutch Cam 16 20593PT 1 Clutch Spindle 1 20696PT 1 Torque Spring (Orange) (#) Quantity (X) Recommended Spare Parts EN Description Page 21
P12-1014EN Cleco Right Angle Attachment M 936566PT Attachment (1/4 Square Drive) Models 19RAA02AM2 19RAA03AM2 19RAA04AM2 19RAA05AM2 19RAS03AM2 19RAS05AM2 S 1 2 3 4 5 8 9 N 6 10 N 12 11 S Shims: Use as required to orient the angle head 15 14 13 16 1 UBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2. 18 N Note: AWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally. Page 22
Cleco Right Angle Attachment P12-1014EN Illustration "M" Ref Number # X EN Description -- 936566PT 1 Angle Head Assembly 614263 AR AR Shim (.002") 1 863216 AR AR Shim (.005") 614264 AR AR Shim (.010") 2 84846 1 2 Ball Bearing 3 20639PT 1 3 Retaining Ring 4 20638PT 1 1 Washer 5 612229 1 2 Needle Bearing 6 2063PT 1 1 Pinion Gear 93656PT 1 Angle Head 8 202988 1 2 Bearing Cap 9 86921 1 2 Needle Bearing 10 93652PT 1 Spacer 11 86922 1 1 Roller 12 93650PT 1 1 1/4" Square Drive Spindle Assembly (includes Ref. 11, 13, 14, 15, 16) 13 20298 1 3 Socket ock Pin 14 84853 1 3 Socket ock Spring 15 202986 1 3 Square Drive Plug 16 20640PT 1 3 O-Ring 1 204920 1 2 Ball Bearing 18 936569PT 1 ock Ring (#) Quantity (X) Recommended Spare Parts Page 23
P12-1014EN Cleco Right Angle Attachment N 1 S 2 936530PT Attachment (1/4 Square Drive) 936531PT Attachment (3/8 Square Drive) 3 4 5 Models 19RAA02AH(-) 19RAS02AH3 19RAA03AH(-) 19RAS04AH(-) 19RAA06AH(-) 19RAS06AH(-) 19RAA0AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. 8 N 6 9 N 10 11 S Shims: Use as required to orient the angle head 12 UBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2. N Note: AWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally. 20 1 19 18 AH2 1/4 Sq. Dr. 15 14 16 AH3 3/8 Sq. Dr. 13 21 Page 24
Cleco Right Angle Attachment P12-1014EN Illustration "N" Ref Number # X EN Description -- Table "N" 1 Angle Head Assembly 614263 AR AR Shim (.002") 1 863216 AR AR Shim (.005") 614264 AR ar Shim (.010") 2 84846 1 2 Ball Bearing 3 20629PT 1 3 Retaining Ring 4 20628PT 1 1 Washer 5 845845 1 2 Needle Bearing 6 20630PT 1 1 Pinion Gear 936532PT 1 Angle Head Housing 8 61600 1 2 Needle Bearing 9 869028 1 1 Bevel Gear (Driven) 10 936534PT 1 Spacer 11 936533PT 1 Spacer 12 936539PT 1 2 Ball Bearing 13 Table "N" 1 3/8" Square Drive Spindle Assembly (includes Ref. 14, 15, 16) 14 24499 1 3 Socket ock Pin 15 9D6481 1 3 Socket ock Spring 16 26989PT 1 3 Retainer 1 Table "N" 1 1/4" Square Drive Spindle Assembly (includes Ref. 18, 19, 20) 18 20298 1 3 Socket ock Pin 19 84853 1 3 Socket ock Spring 20 202986 1 3 Square Drive Plug 21 936538PT 1 ock Ring (#) Quantity (X) Recommended Spare Parts Table "N" Ref. Description # 19RAA02AH2 19RAA03AH2 19RAA06AH2 19RAA0AH2 19RAA09AH2 19RAA11AH2 19RAA12AH2 19RAS04AH2 19RAS06AH2 # 19RAA02AH3 19RAA03AH3 19RAA06AH3 19RAA0AH3 19RAA09AH3 19RAA11AH3 19RAA12AH3 19RAS02AH3 19RAS04AH3 19RAS06AH3 -- Angle Head Assembly 1 936530PT 1 936531PT 13 3/8" Spindle Assembly ------ 1 93653PT 1 1/4" Spindle Assembly 1 936536PT ------ Page 25
P12-1014EN Cleco Motor Disassembly & Reassembly 1 Disassembly 1 2 Off Off R = Replace Reassembly.0010 (.254mm) to.0015 (.031mm) 19RAS Models 1 2 3 4 Page 26
Cleco Service Notes P12-1014EN 2 Clecomatic Clutch Adjustment (19RAA Models) 204963 #1 Phillips Clutch Adjustment Tool 3 Trip Rod Sizing Position head without trip rod installed. Tighten all joints. Until tool starts +3/4 to 1 turn. Remove this amount of material from the trip rod. Page 2
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