PGFM Series GFCI Ground Fault Protection Sensing Module INTRODUCTION The LineGard PGFM GFCI Sensing Module is a ground fault or equipment leakage sensing device designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM operates in tandem with an approved Airpax LEL Series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch. The combined assembly is recognized as a Class A UL 943 rated device. The sensing module is available in models to operate at supply voltages of 120 VAC or 240VAC and can monitor single and split phase circuits. These devices meet the requirements of OSHA 29 CFR1926.404 (b)(1)(ii) and OSHA 29 CFR 1926.405 (a) (2)(ii)(G). Airpax LEL series FEATURES Power and fault status indicators Provides identification of a ground fault vs. short circuit trip Chemical and UV resistant enclosure Trip level of sensing device 5mA ± 1mA Class A UL 943 Sensing module operates at 120VAC or 240VAC, single phase Unit operating temperature is -35 C to +66 C Accommodates up to 2 wires, 10 AWG, twisting of the wires is required SPECIFICATIONS Operating Voltage Interrupting Voltage Sensing Coil Voltage Limit Phase Interrupt Interrupting Current Trip Time of Combined Assembly Trip Level Frequency Operating Temperature Reset Type Type E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series UL 489 listed circuit breaker with shunt trip 120 VAC or 120/240 VAC Rating of UL 489 listed circuit breaker 600 VAC maximum Single (120 VAC 3 wire) and Split (120/240 VAC 4 wire) Rating of UL 489 listed circuit breaker 100mS or less (60mS nominal) 5mA +/- 1mA 50/60 Hz -35 C to +66 C Automatic on power up Note: 1. Manual configuration should be specified if automatic start-up after power restoration of circuit power creates an unsafe condition. 2. As per UL 943 requirements, portable devices may require breaking of neutral during ground fault detection. Please contact the factory. 3. Please contact Airpax for optional ELCI, UL 1053 compliant devices. 211 PGFM Series - Introduction http://airpax.sensata.com
GFCI & ELCI DIMENSIONS CIRCUIT SCHEMATIC (EXAMPLES) 2.52 [64.0] 3.41 [86.6] H N Single Phase 120VAC (Hot, Neutral, GRND) Part # Auto PGFM-111B Man. PGFM-110B 120VAC GFCI Sensing Module Circuit Breaker LOAD NO C LINE Orange shunt jumper L1 L2 N Split Phase 120/240VAC (L1, L2, Neutral, GRND) Part # Auto PGFM-111B Man. PGFM-110B 120VAC GFCI Sensing Module Circuit Breaker LOAD LINE NO C Orange shunt jumper White Black White Black 1.30 [33.0] 2.18 [55.4] M3 inserts Recommended torque 4-5 inch pounds 2.62 [66.5] 3.67 [93.2] GRND L1 L2 Single Phase 240VAC (L1, L2, GRND) Circuit Breaker Part # Auto PGFM-211B LOAD Man. PGFM-210B 240VAC GFCI NO C Sensing Module LINE Red Yellow (Shunt) Black System Neutral (N) Orange shunt jumper GRND Yellow (Shunt) System Neutral (N) Notice: Current carrying wires must be twisted together as they pass through the sensing module 3.28 [83.3] GRND Yellow (Shunt) PGFM - 1 1 0 - B - A1 1 Product Type 6 Installation Kit* A1 Test instruction label Circuit breaker jumper wire Mounting gasket 2 mounting screws (M3) 2 Operating Voltage 3 Configuration 4 Reset Type** 5 Assembly Options 1 120VAC 2 240VAC 1 Shunt w/ Aux. Switch 0 Manual 1 Automatic B Matching circuit breaker (see below) To determine a matching circuit breaker for use in tandem with the LineGard Sensing Module, please contact us directly or your local Sensata Representative for assistance with the appropriate identifying part number. PGFM Series - Part Number Scheme 212
2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our Airpax Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata s control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user s knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user s application. Sensata Technologies products are sold subject to Sensata s Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/
PGFM Series (ELCI, Marine) ELCI Marine Ground Fault Protection Sensing Module INTRODUCTION The LineGard PGFM product family provides ELCI (equipment leakage) ground fault sensing and is designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM series operates in tandem with an Airpax LEL series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch manufactured by Sensata Technologies. The PGFM can be paired with an Airpax IDLNK breaker for applications requiring ignition protection. The combined assembly of the PGFM and an Airpax breaker meets the requirements of ABYC E-11 for ground fault protection and main shore power circuit protection. The PGFM constantly monitors the current balance of the conductors (wires / cables) supplying power to the load. When a ground fault of 27mA nominal (30 ma max) occurs, the PGFM uses the LEL s shunt trip coil to signal the breaker to trip. Airpax LEL series FEATURES Power and fault status indicators Provides identification of a ground fault vs. short circuit trip Chemical and UV resistant enclosure Trip level of sensing device < 30mA (27mA nominal) at trip time of < 100mS (60mS nominal) per E-11 Protection range and operating voltage: 0-50 Amps, 120 VAC, 120/240 VAC Unit operating temperature is -35 C to +66 C Accommodates up to 3 wires, 6 AWG, with no twisting of the wires required SPECIFICATIONS Operating Voltage Interrupting Voltage Sensing Coil Voltage Limit Type E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series (UL 489 listed circuit breaker with shunt trip) 120 VAC or 120/240 VAC, 50/60 Hz Rating of UL 489 listed circuit breaker 600 VAC maximum Phase Interrupt Single (120 VAC 3 wire), Split (120/240 VAC 4 wire), 240VAC 3-wire (L1, L2, N) Interrupting Current Trip Time of Combined Assembly Trip Level Operating Temperature Reset Type 120VAC, 50A, 5kAIC 120/240VAC, 50A, 5kAIC 100mS or less (60mS nominal) 27mA +/- 2mA -35 C to +66 C Automatic on power up ABYC E-11 Acceptability The LineGard PGFM ELCI module used in tandem with the Airpax circuit breaker meets the requirements of the ABYC (American Boat and Yacht Council) E-11 standard covering AC and DC systems on boats 213 PGFM Series - ELCI / Marine Introduction http://airpax.sensata.com
GFCI & ELCI AIRPAX LEL & IDLNK SERIES CIRCUIT BREAKER RATINGS (PER UL489) Voltage Current Frequency Short Circuit Poles 125VAC 0.05 to 50 amps 50/60 Hz 5,000 amps 1 to 3 120/240VAC.05 to 50 amps 50/60 Hz 5,000 amps 2 to 3 AIRPAX LEL & IDLNK SERIES CIRCUIT BREAKER SPECIFICATIONS Moisture Resistance MIL-STD-202, Method 106 Salt Spray (Corrosion) MIL-STD-202, Method 101 Shock MIL-STD-202, Method 213, Test Condition I with 100% rated current applied Vibration MIL-STD-202, Method 204, Test Condition A with 100% rated current applied LEL Agency Approvals UL489 Listed, CSA Certified, VDE Approved, CCC Approved, CE Compliant IDLNK Agency Approvals UL 1077 Recognized, C22.2 No. 235 complaint to UL 1500 or SAE J1171 ignition protection LINEGARD PGFM SERIES ELCI SPECIFICATIONS Salt Fog (Corrosion) ASTM B117 Shock 33CFR183.534 - modified to supply 5,000 shocks @ 25G, instead of test standard of 1,000 shocks Vibration Ignition Protection MIL-STD-810 (random vibe 4G RMS), IEC 6945 (sine sweep 5 to 100 Hz for low frequency) SAE J1171 (UL1500) PGFM Series - Circuit Breakers & ABYC E-11 214
WIRING DIAGRAM (120VAC APPLICATION) NEUTRAL (white) to breaker line side NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL HOT (black) to master pole* of breaker HOT (black) to master pole* of breaker SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) NEUTRAL (white) from power supply (source) NEUTRAL (white) from power supply (source) HOT (black) from power supply (source) HOT (black) from power supply (source) NEUTRAL (white) to breaker line input NEUTRAL (white) to breaker line input HOT (black) to master pole* of breaker HOT (black) to master pole* of breaker WIRING DIAGRAM (240 VAC APPLICATION) L1 (black) to master pole* of breaker L2 (red) to breaker line side L2 SHUNT (yellow) to breaker auxiliary switch (NO terminal) L1 (black) from power supply (source) L1 (black) to master pole* of breaker L2 (red) from power supply (source) L2 (red) to circuit breaker line input WIRING DIAGRAM (120/240 VAC APPLICATION) L1 (black) to master pole* of breaker NEUTRAL (white) to breaker line side NEUTRAL SHUNT (yellow) to breaker auxiliary switch (NO terminal) L1 (black) from power supply (source) L2 (red) from power supply (source) NEUTRAL (white) from power supply (source) L1 (black) to master pole* of breaker L2 (red) to circuit breaker line input NEUTRAL (white) to circuit breaker line input *Master pole is the pole that houses the toggle handle on the breaker 215 PGFM Series - ELCI / Marine Wiring Diagrams http://airpax.sensata.com
WIRING DIAGRAM (ORANGE JUMPER WIRE FOR CIRCUIT BREAKER) GFCI & ELCI LINE C DANGER! LOAD NO! Hazard of electrical shock, burn or explosion. Disconnect power at main power feed before you start installation. Failure to do so may cause severe shock, personal injury, or death. INSTALLATION INSTRUCTIONS 1. Read and follow all instructions 2. Identify all the features and wires (see drawings) 3. Identify line wires and load wires 4. Verify that the ratings on the device, including the circuit breaker, match your field line ratings 5. Strip wires to 5/8, or as recommended for your connections (module may include field terminations) 6. Choose the right wiring application (120VAC or 120/240VAC split phase) and connect wires according to diagrams 7. Place supplied test instruction label in close proximity to the ground fault sensing module mounting location. NOTE: The ground wire should be connected externally. The Ground wire does not enter or exit the ground fault sensing module. Although the PGFM does not monitor ground leads or require ground to operate, ground connection is recommended and should be made at junction box. TESTING AND TROUBLESHOOTING In the normal operating state, the PGFM green LED is ON and circuit breaker is in the ON position. 1. Press TEST button: Green LED should go OFF and red LED should come ON and circuit breaker should trigger to OFF position 2. If sensing device red LED does not illuminate or breaker does not trip or change state, DO NOT USE and consult an electrician for assistance 3. Press RESET button: Red LED should turn OFF and green LED should turn ON 4. Manually reset (switch) the circuit breaker to the ON position to restore circuit power WARNING: If the test fails, do not use this ELCI. Consult a qualified electrician for repair or replacement. DIMENSIONAL DRAWINGS (PGFM MARINE).710 [18.03] DIAMETER (LARGE ENOUGH FOR THREE 6GA. WIRES) 0.007 [0.18] 0.657 [16.68] 1.320 [33.53] 1.850 [46.99] M3.0 x.5 THREADED BRASS INSERTS FOR MOUNTING (2) PLACES 16 GA. WIRE 105 DEGREES C UL STYLE 1015 / 1230 600V 2.353 [59.77] CSA TEW 10 IN LONG +/- 1 IN COLOR WIRE 1: WHITE 120V, RED 240V COLOR WIRE 2: BLACK 120V, BLACK 240V COLOR WIRE 3: YELLOW 120V, YELLOW 240V WIRE 3 WITH QUICK DISCONNECT MOLEX PN 19006-0015 OR EQUIVALENT 2.655 [67.44] DIAMETER 2.788 [70.82] DIAMETER PGFM Series - ELCI / Marine Installation & Testing 216
DIMENSIONAL DRAWINGS (EXAMPLE OF LEL, TYPICAL 2-POLE CONFIGURATION).187 [4.75].721 [18.31].356.250 [9.03] [6.35].250 [6.35] 1REC5 C & NO 1.147 [29.13].030 [0.76].281 [7.14] 2.438 MAX. [61.93].140 [3.56] 4X M3 ISO THD..140 [3.56] DEEP.402 [10.21].220 [5.59] C NO NC 2.560 [65.02] 1.940 [49.28] 1.055 [26.80].648 [16.46] ON OFF 32 32 2.490 [63.25] 0 1.438 [36.53] 20 2.060 [52.32] 4X M5 SCREW.142 [3.61].955 [24.25] 1.859 [47.22].690 [17.53] TIME IN SECONDS 100 10 1 MAY TRIP 1.515 MAX. [38.48] DELAY 61.750 [19.05] Panel Mounting Detail Tolerance ±.005 [.13] unless noted..1.01.001 0 100 150 200 125 300 400 500 600 700 800 900 PERCENT OF RATED CURRENT COMPATIBLE AIRPAX CIRCUIT BREAKERS - UL 489 LISTED; VDE PER EN 60934 (NON-IGNITION PROTECTED) Amps Poles Part Number Voltage Trip Coil Short Circuit Delay Curve 30 2 LEL12-1REC5-37583-30-G1-V 120V 120V 5000A 0 30 2 LEL12-1REC5-37583-30-G2-V 240V 240V 5000A 100 MAY TRIP DELAY 63 30 3 LEL121-1REC5-37275-30-G1-V 120/240V 120V 5000A 50 2 LELK12-1REC5-37583-50-G1-V 120V 120V 5000A TIME IN SECONDS 10 1.1 50 2 LELK12-1REC5-37583-50-G2-V 240V 240V 5000A.01 50 3 LELK121-1REC5-37275-50-G1-V 120/240V 120V 5000A.001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 217 PGFM Series - UL 489 Circuit Breakers http://airpax.sensata.com
GFCI & ELCI DIMENSIONAL DRAWINGS (EXAMPLE OF IDLNK, TYPICAL 2-POLE CONFIGURATION).625 [15.88].130 [3.30] ON.750 [19.05] 6-32 Mtg Screw for High Shock Mtg 13 ± 3 KEYWAY.0625 ± 0.0025 [1.59 ± 0.064] WIDE.0325 ± 0.0025 [0.83 ± 0.064] DEEP 1.515 MAX [38.48] 1.375 [34.92].656 [16.66] 2.490 [63.25].750 [19.05].656 [16.66] OFF 13 ± 3 1/2-32 Hex Nut.515 [13.08].142 [3.61].955 [24.25] Lockwasher Rubber O Ring 2.040 [51.82] Panel Mounting Detail Tolerance ±.005 [.13] unless noted. COMPATIBLE AIRPAX CIRCUIT BREAKERS - UL 1077 RECOGNIZED; IGNITION PROTECTED PER SAE J1171 (UL 1500) Amps Poles Part Number Voltage Trip Coil Short Circuit Delay Curve 30 2 IDLNK21-1REC5-38140-30-G1 120V 120V 5000A 0 30 2 IDLNK21-1REC5-38140-30-G2 240V 240V 5000A 100 MAY TRIP DELAY 63 30 3 IDLNK121-1REC5-39945-30-G1 120/240V 120V 5000A 50 2 IDLNK21-1REC5-38140-50-G1 120V 120V 5000A TIME IN SECONDS 10 1.1 50 2 IDLNK21-1REC5-38140-50-G2 240V 240V 5000A.01 50 3 IDLNK121-1REC5-39945-50-G1 120/240V 120V 5000A.001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 PGFM Series - UL 1077 Circuit Breakers 218
DECISION TABLES (PGFM Series) 1 Product Type PGFM - 1 1 0 - B - A1-188 7 Physical Shape -188 Round Configuration 6 Installation Kit 2 Operating Voltage 1 120VAC 2 240VAC 3 Configuration 1 Shunt w/ Aux. Switch 4 Reset Type 1 Automatic 5 Assembly Options B Matching circuit breaker (see below) A1 Test instruction label Circuit breaker jumper wire Mounting gasket 2 mounting screws (M3) 219 PGFM Series - Decision Tables http://airpax.sensata.com
2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our Airpax Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata s control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user s knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user s application. Sensata Technologies products are sold subject to Sensata s Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/